7
3234 p. 1/7 www.burkert.com Zero Deadleg T-Valve, Manually Operated, Stainless Steel Block Ma- terial DN8-50 The Burkert Zero Deadleg T Valve system is designed for control of ultra pure, sterile, aggressive or abrasive fluids. Enables especially optimal sampling, draining or diverting of critical process fluids. The valve body is machined from a single piece of block material (monoblock – no weld seam). The high quality diaphragms separate hermetically critical fluids from the actuator. The manual actuator in PPS or stainless steel can be sterilized. Type 8034 Flow meter Multi-Port Block Type 3233/2031 Tandem valve Type 3234 can be combined with... Pharma Biotechnology Food Industry Applications • Fully integrated in Burkert’s Process Control Systems • Zero dead volume • Monoblock – no welds • Quality certifications FDA/ Technical data Body materials • Monoblock stainless steel • 316 L/1.4435/BN2 Fe < 0.5%/C≤ 0.03% Actuator materials Actuator and bonnet PPS, stainless steel 1.4581 Seal material EPDM, PTFE/EPDM Media Neutral gases and liquids, high purity, sterile, aggressive or abrasive Viscosity Up to viscous Surface qualities (average roughness) Internal mechanical polished Internal electro polished Internal mirror finish 1) Ra ≤ 0.5 μm (20 μInch or 240 grit) Ra ≤ 0.4 μm (16 μInch or 280 grit) Ra ≤ 0.25 μm (10 μInch or 330 grit) Temperatures Media Ambient -10°C to +130°C (short +150°C) +5°C to +140°C Port connections Weld end acc. to Clamp acc. to • EN ISO 1127/ISO 4200 • DIN 11850 Series 0 to 3 • ASME BPE • SMS 3008 • BS 4825 • ISO 2852 • ASME BPE • DIN 32676 Installation As required Option (on request, not for DN 8/10) Locking function 1) Internal Ra < 0.1 μm/4 μInch/500 Grit: on request

Zero Deadleg T-Valve, Manually Operated, Stainless Steel ... · 3234 p. 1/7 Zero Deadleg T-Valve, Manually Operated, Stainless Steel Block Ma-terial DN8-50 The Burkert Zero Deadleg

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Page 1: Zero Deadleg T-Valve, Manually Operated, Stainless Steel ... · 3234 p. 1/7 Zero Deadleg T-Valve, Manually Operated, Stainless Steel Block Ma-terial DN8-50 The Burkert Zero Deadleg

3234

p. 1/7www.burkert.com

Zero Deadleg T-Valve, Manually Operated, Stainless Steel Block Ma-terial DN8-50

The Burkert Zero Deadleg T Valve system is

designed for control of ultra pure, sterile,

aggressive or abrasive fl uids. Enables

especially optimal sampling, draining or

diverting of critical process fl uids. The valve

body is machined from a single piece of block

material (monoblock – no weld seam).

The high quality diaphragms separate

hermetically critical fl uids from the actuator.

The manual actuator in PPS or stainless steel

can be sterilized.

Type 8034

Flow meter

Multi-Port Block Type 3233/2031

Tandem valve

Type 3234 can be combined with...

Pharma

Biotechnology

Food Industry

Applications

• Fully integrated in Burkert’s Process

Control Systems

• Zero dead volume

• Monoblock – no welds

• Quality certifications FDA/

Technical data

Body materials • Monoblock stainless steel

• 316 L/1.4435/BN2

Fe < 0.5%/C≤ 0.03%

Actuator materials

Actuator and bonnet PPS, stainless steel 1.4581

Seal material EPDM, PTFE/EPDM

Media Neutral gases and liquids, high purity, sterile, aggressive

or abrasive

Viscosity Up to viscous

Surface qualities

(average roughness)

Internal mechanical polished

Internal electro polished

Internal mirror fi nish1)

Ra ≤ 0.5 μm (20 μInch or 240 grit)

Ra ≤ 0.4 μm (16 μInch or 280 grit)

Ra ≤ 0.25 μm (10 μInch or 330 grit)

Temperatures

Media

Ambient

-10°C to +130°C (short +150°C)

+5°C to +140°C

Port connections

Weld end acc. to

Clamp acc. to

• EN ISO 1127/ISO 4200

• DIN 11850 Series 0 to 3

• ASME BPE

• SMS 3008

• BS 4825

• ISO 2852

• ASME BPE

• DIN 32676

Installation As required

Option

(on request, not for DN 8/10)

Locking function

1) Internal Ra < 0.1 μm/4 μInch/500 Grit: on request

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Technical data, continued

Specifications

Orifi ce DNdiaphragm[mm]

Kv value water (m3/h)

Max. operating pressure (medium) for seal materialEPDM and PTFE/EPDM [bar]

8 1.0 10

10 1.0 10

15 6.0 10

20 11.0 10

25 16.0 10

40 29.0 10

50 50.0 101)

1) Max. operating pressure 7 bar for bonnet and manual actuator in PPS

Orifi ce DN 65, DN 80 and DN 100 available by request

Various other Clamp and Sterile threaded end connection combination are available, please consult for advice.

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Approvals/certifications

•Certifi cation of Conformity for Raw Material EN-ISO 10204 3.1

•Attestation of compliance with the order EN-ISO 10204 2.1

•Test report EN-ISO 10204 2.2

•3A Certifi cation

•Certifi cation of Conformity for Pickling and Electropolishing Processes

•Certifi cation of Conformity for the Surface Quality DIN4762-DIN4768-ISO/4287/1

•Attestation of compliance with FDA CFR No. 21.177.1550 for PTFE/EPDM and TFM/EPDM and 21.177.2600 for EPDM

•USP CLASS VI certifi cation for EPDM and PTFE diaphragm

•Test Certifi cation and Conformity Certifi cation for the Final Assembly of Diaphragm Valves

•ISO 9001 Certifi cation

Note: Retrospective manufacturing certifi cation for process diaphragm valves can not be made, therefore please notify when ordering.

Materials

Example of available diaphragm materials

Developed to handle the unique challenges of hygienic and sterile applications, Bürkert offers diaphragms with precise material formula and physical

tolerances. Bürkert diaphragms are available in a wide range of materials which have been proven in food & beverage, biotechnology, pharmaceutical

and cosmetic industry applications. Diaphragms are tested during development and production to ensure reliability in critical processing environments.

• EPDM (Ethylene Propylene Rubber)

• PTFE/EPDM

• TFM/EPDM

• FKM

• PTFE/FKM

• NBR

PPS or 316L stainless steel

PPS or 316L stainless steel

EPDM, PTFE/EPDM

Stainless steel316L/1.4435/BN2 Fe<0.5%

316L stainless steel

Page 4: Zero Deadleg T-Valve, Manually Operated, Stainless Steel ... · 3234 p. 1/7 Zero Deadleg T-Valve, Manually Operated, Stainless Steel Block Ma-terial DN8-50 The Burkert Zero Deadleg

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Dimensions [mm]

Welded body Welded body

H

C

D E

s1

s1

Ø A

ØA K

J

F

G

s2

ØB

ØL

I

Orifi ce DN ØA ØB s1 s2 C D E F G H I J K ØL

15/15 21.3 21.3 1.6 1.6 90.0 50.0 20.0 56.0 20.0 77.0 52.0 6.5 20.0 80.0

20/20 26.9 26.9 1.6 1.6 114.0 64.0 25.0 70.0 25.0 84.0 60.0 5.0 23.0 80.0

25/25 33.7 33.7 2.0 2.0 124.5 74.5 25.0 77.0 25.0 86.0 60.0 12.0 32.0 80.0

40/40 48.3 48.3 2.0 2.0 150.0 100.0 25.0 99.5 25.0 105.0 86.0 11.4 40.0 114.0

50/50 60.3 60.3 2.0 2.0 188.0 128.0 30.0 118.2 30.0 120.0 86.0 10.5 46.0 114.0

EN ISO 1127/ISO 4200

Orifi ce DN ØA ØB s1 s2 C D E F G H I J K ØL

15/15 19.0 19.0 1.5 1.5 90.0 50.0 20.0 54.9 20.0 77.0 52.0 6.5 20.0 80.0

20/20 23.0 23.0 1.5 1.5 114.0 64.0 25.0 67.7 25.0 84.0 60.0 5.0 23.0 80.0

25/25 29.0 29.0 1.5 1.5 124.5 74.5 25.0 75.0 25.0 86.0 60.0 12.0 32.0 80.0

40/40 41.0 41.0 1.5 1.5 150.0 100.0 25.0 96.3 25.0 105.0 86.0 11.4 40.0 114.0

50/50 53.0 53.0 1.5 1.5 188.0 128.0 30.0 115.0 30.0 120.0 86.0 10.5 46.0 114.0

DIN 11850 Series 2

Orifi ce DN ØA ØB s1 s2 C D E F G H I J K ØL

15/15 12.70 12.70 1.65 1.65 90.0 50.0 20.0 51.60 20.0 77.0 52.0 0.0 13.5 80.0

20/20 19.05 19.05 1.65 1.65 114.0 64.0 25.0 65.58 25.0 84.0 60.0 0.0 18.0 80.0

25/25 25.40 25.40 1.65 1.65 124.5 74.5 25.0 73.05 25.0 86.0 60.0 8.0 28.0 80.0

40/40 38.10 38.10 1.65 1.65 150.0 100.0 25.0 94.70 25.0 105.0 86.0 6.4 35.0 114.0

50/50 50.80 50.80 1.65 1.65 188.0 128.0 30.0 113.75 30.0 120.0 86.0 7.5 43.0 114.0

ASME BPE

Orifi ce DN ØA ØB s1 s2 C D E F G H I J K ØL

15/15 – – – – – – – – – – – – – –

20/20 – – – – – – – – – – – – – –

25/25 25.0 25.0 1.2 1.2 124.5 74.5 25.0 73.3 25.0 86.0 60.0 8.0 28.0 80.0

40/40 38.0 38.0 1.2 1.2 150.0 100.0 25.0 95.1 25.0 105.0 86.0 6.4 35.0 114.0

50/50 51.0 51.0 1.2 1.2 188.0 128.0 30.0 114.3 30.0 120.0 86.0 7.5 43.0 114.0

SMS 3008

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Dimensions [mm], continued

Clamp body

ASME BPE

DN A s D3 E

08 - 1/4” 6.35 0.89 25.0 28.6

10 - 3/8” 9.53 0.89 25.0 28.6

15 - 1/2” 12.7 1.65 25.0 28.6

20 - 3/4” 19.05 1.65 25.0 28.6

25 - 1” 25.4 1.65 50.5 28.6

40 - 1 1/2” 38.1 1.65 50.5 28.6

50 - 2” 50.8 1.65 64.0 28.6

65 - 2 1/2” 63.5 1.65 77.5 28.6

80 - 3” 76.2 1.65 91.0 28.6

100 - 4” 101.6 2.11 119.0 28.6

DIN 32676

DN A s D3 E

10 13 1.5 34.0 18

15 19 1.5 34.0 18

20 23 1.5 34.0 18

25 29 1.5 50.5 21.5

32 35 1.5 50.5 21.5

40 41 1.5 50.5 21.5

50 53 1.5 64.0 21.5

65 70 2.0 91.0 28

ISO2852 for pipe ISO 4200

DN A s D3 E

8 13.5 1.6 25.0 28.6

8 13.5 1.6 34.0 28.6

10 17.2 1.6 34.0 28.6

15 21.3 1.6 34.0 28.6

15 21.3 1.6 50.5 28.6

20 26.9 1.6 50.5 28.6

25 33.7 2 50.5 28.6

32 42.4 2 50.5 28.6

40 48.3 2 64.0 28.6

50 60.3 2 77.5 28.6

65 76.1 2 91.0 28.6

100 114.3 2.3 130.0 28.6

SMS

DN A s D3 E

25 25 1.2 50.5 21.5

40 38 1.2 50.5 28.6

50 51 1.2 64.0 28.6

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Specification key

Operating data

= mandatory fi elds to fi ll out Quantity Required delivery date

Pipe dimensions

Process medium

Type of media Liquid Steam Gas

Temperature at valve inlet T1

Valve features

Main tube øD1 x s1 Outlet tube øD2 x s2

Clamp main tube Clamp outlet

Company Contact person

Customer no. Department

Address Tel./Fax

Postcode/town E-Mail

Diaphragm valves – request for quotation

Please fill out and send to your nearest Bürkert facility* with your inquiry or order

Note

You can fill out

the fields directly

in the PDF file

before printing

out the form.

nominal unitFlow rate (Q, QN, W) 1)

Absolute pressure at valve inlet P1

Absolute pressure at valve outlet P2

Steam pressure Pv

1) standard unit:

Liquid Q = m3/h;

Steam W = kg/h;

Gas QN = Nm3/h

Pipe material

Surface finish Ra int.

Control Head

Certifications Comment / sketch

Type 8631

Accessories

Type 6012 Stroke limitation

Min./max. stroke limitation, with visual

position indicator

Power supply

Max. stroke limitation, without visual

position indicator

Please specify item no. if known:Please specify item no. if known:Please specify item no. if known:

Please specify item no. if known:

Control

24 V DCl ASI-Bus

DeviceNet Ex-version

Feedback

mechanical limit switches

inductive proximity switches

Electrical connection

Cable connector

Multipol circular connector

Attestation of compliance with the order EN-ISO 10204 2.1

Test report EN-ISO 10204 2.2

Certifi cation of Conformity for Raw Material EN-ISO 10204 3.1

Certifi cation of Conformity for the Surface Quality

DIN4762-DIN4768-ISO/4287/1

Certifi cation of Conformity for Pickling

and Electropolishing Processes

FDA and USP compliance

3A certifi cate

Pilot valve Stroke limitation Electrical position feedback

Type 1062

Limit switches

mechanical

Voltage 12-48 V

Voltage 110-250 V

inductive

NAMUR EExi

Status

closed open open/closed

Click on the orange box "More info." below... you will come to our website for the resp. product where you can download the datasheet.

automatically transferred from next page

To fi nd your nearest Bürkert facility, click on the orange box www.burkert .com*

3234 + +

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Example

Specification key

Port connection weld end

Orifi ce

DN

[mm]

EN ISO 1127/

ISO 4200SMS 3008 DIN 11850 BS 4825 ASME BPE JIS

Sanitary

JIS

UtilitySeries 0 Series 1 Series 2 Series 3

4 SC40=6x1.0

6 SC41=8x1.0

8 SA40=13.5x1.6 SC42=10x1.0 SODB=6.35x1.2 SA90=6.35x0.89 SA70=13.8x1.65

10 SA41=17.2x1.6 SF40=12x1.0 SD40=13x1.5 SE40=14x20.0 SODC=9.53x1.2 SA91=9.53x0.89 SA71=17.3x1.65

15 SA42=21.3x1.6 SC43=18x1.5 SF41=18x1.0 SD42=19x1.5 SE42=20x2.0 SODD=12.7x1.2 SA92=12.7x1.65 SA72=21.7x2.1

20 SA43=26.9x1.6 SC44=22x1.5 SF42=22x1.0 SD43=23x1.5 SE43=24x2.0 SODE=19.05x1.2 SA93=19.05x1.65 SA76=27.2x2.1 SA80=27.2x2.1

25 SA44=33.7x2.0 SA60=25.0x1.2 SC45=28x1.5 SF43=28x1.0 SD44=29x1.5 SE44=30x2.0 SODF=25.4x1.65 SODF=25.4x1.65 SA73=25.4x1.2 SA81=34x2.0

32 SA45=42.4x2.0 SC46=34x1.5 SF44=34x1.0 SD45=35x1.5 SE45=36x2.0 SA83=42.7x2.0

40 SA46=48.3x2.0 SA62=38.0x1.2 SC47=40x1.5 SF45=40x1.0 SD46=41x1.5 SE46=42x2.0 SODH=38.1x1.65 SODH=38.1x1.65 SA74=38.1x1.2 SA83=48.6x2.0

50 SA47=60.3x2.0 SA63=51.0x1.2 SC48=52x1.5 SF46=52x1.0 SD47=53x1.5 SE47=54x2.0 SODI=50.8x1.65 SODI=50.8x1.65 SA75=50.8x1.5 SA84=60.5x2.0

65 SA48=76.1x2.0 SA64=63.5x1.6 SD48=70x2.0 SA64=63.5x1.65 SA64=63.5x1.65

80 SA49=88.9x2.3 SA65=76.1x1.6 SD49=85x2.0 SA65=76.2x1.65 SA65=76.2x1.65

100 SA39=114.3x2.3 SA66=101.6x2.0 SD50=104x2.0 SA66=101.6x2.11 SA66=101.6x2.11

Port connection Clamp

Orifi ce

DN [mm]

ISO 2852

SMS 3017

ASME BPE DIN 32676

8 TC51=Clamp 34 - for tube ISO 4200 TG50=Clamp 25 - Tube 6.35x0.89

10 TC41=Clamp 34 - for tube ISO 4200 TG01=Clamp 25 - Tube 9.53x0.89 TD41=Clamp 34 - Tube 13x1.5

15 TC42=Clamp 34 - for tube ISO 4200 TG02=Clamp 25 - Tube 12.7x1.65 TD42=Clamp 34 - Tube 19x1.5

20 TC43=Clamp 50.5 - for tube ISO 4200 TG03=Clamp 25 - Tube 19.05x1.65 TD43=Clamp 34 - Tube 23x1.5

25 TC44=Clamp 50.5 - for tube ISO 4200 TG04=Clamp 50.5 - Tube 25.4x1.65 TD44=Clamp 50.5 - Tube 29x1.5

40 TC46=Clamp 64 - for tube ISO 4200 TG05=Clamp 50.5 - Tube 38.1x1.65 TD46=Clamp 50.5 - Tube 41x1.5

50 TC47=Clamp 77.5 - for tube ISO 4200 TG06=Clamp 64 - Tube 50.8x1.65 TD47=Clamp 64 - Tube 53x1.5

Flange 1 (Main Tube) connection

Flange 2

Please make a choice

In case of special application conditions,

please consult for advice.

Subject to alteration.

© Christian Bürkert GmbH & Co. KG 0811/U4_EU-en_00891854

15 AB B VH SA42 SA42 D050 NO15 + NO14 + HA24

+

ORIFICE [mm] (diaphragm)

08 (only with DO58)

15

20

25

40

50

80

100

SEAL MATERIAL

AB EPDM in food quality

EA PTFE

FF FPM (Viton)

PRODUCTION OF BODY

B Monoblock

BODY MATERIAL

VF 1.4435

VH AISI 316L

VI 1.4435 BN2/ASME

Valve features

VARIABLE CODES

Surface fi nish External

NO03 Ext. Mirror fi nished Ra=0.25μm

NO09 Ext. Electro polished RA=3.2μm

NO15 Ext. Electro polished Ra=0.8μm

NO19 Ext. Mech. polished Ra=1.6μm

NO22 Ext. Glass beaded Ra=3.2μm standard

Surface fi nish Internal

NO07 Int. Mirror fi nished Ra=0.25μm

NO10 Int. Electro polished Ra=0.8μm

NO14 Int. Mech. polished Ra=0.5μm standard

NO17 Int. Electro fi nished Ra=0.4μm

NO20 Int. Electro polished Ra=0.25μm

Handwheel

HA24 with locking function

ACTUATOR VERSION

D050 Top PPS

Handwheel PPS

not pos. with

Orifi ce DN08

D058 Top Stainless Steel,

Handwheel PPS for T-Valve

+ +