Yinhuan Presentation

Embed Size (px)

Citation preview

  • 7/27/2019 Yinhuan Presentation

    1/51

    Jiangsu Yinhuan Precision Steel Tube Co.,Ltd

    Company Presentation

  • 7/27/2019 Yinhuan Presentation

    2/51

    Table of ContentsOverview

    HSE commitment

    Capabilities and Capacity

    Quality Management System

    Cooperative Clients

    Honors and Award

    Sample Projects and Photos

  • 7/27/2019 Yinhuan Presentation

    3/51

    Company Overview

  • 7/27/2019 Yinhuan Presentation

    4/51

    1992 Precision Steel Tube Plant of Yixing

    City (YPP) founded

    2004Jiangsu Yinhuan Precision Steel Tube Co.,Ltd

    founded (PST)

    2007 Joint ventured Baoyin Special Steel Tube Co.,Ltd

    with Shanghai Baoshan Iron&Steel Co.,Ltd

    2009

    China Guangdong Nuclear Power

    Corp. invested and shared

    Yinhuan History

  • 7/27/2019 Yinhuan Presentation

    5/51

    registered Capital: USD 27,551,000

    Four plants: S/S Tube & Pipe plant, A/S Tube plant, Precision

    Steel Tube Plant including Nuclear Power Tube Workshop, Rail

    Transportation Tube Plant (under construction). Baoyin SpecialSteel Tube Co.,Ltd joint ventured with Shanghai Bao steel.Total

    Cover Area 400900m2, Construction Area 150000m2

    Employees:1160

    2011 Sales revenue:160 million USD

    Company Overview

  • 7/27/2019 Yinhuan Presentation

    6/51

    ProductsName

    Size Scopemm Standard Material Application

    Fluid Pipe&

    Furnace

    Tube64260.540

    GB/T14976 ,

    ASME/ASTM SA/A312

    ASME/ASTM SA/A790

    DIN17456

    TP304/L/H,TP316/L

    TP321/L/H,TP347/H

    TP310S,

    UNS S31803,

    UNS S32205

    Fluid

    transport

    Tubes for

    HP/LP feed

    water heater1525.41.83

    ASME SA556

    ASME SA209

    ASME/ASTM SA/A213

    SA556 B2,SA556C2,

    TP304/L/N

    Auxiliary

    machine for

    power station

    S/S Tube for

    Boiler16125213 GB5310,GB9948,ASME/ASTM SA/A213

    EN10216

    T91TP304HTP347HTP347HFGS30432HR3C

    TP321H

    Reheater,

    Superheater

    Yinhuan Products

  • 7/27/2019 Yinhuan Presentation

    7/51

    Products

    Name

    Size Scope

    mmStandard Material

    Applicatio

    n

    Anti-

    Corrosion

    Nickel

    Alloy

    Tube

    16125213ASME/ASTM SA/A165

    ASME/ASTM SA/A163

    ASME/ASTM SA/A161

    Monel 400,Inconel

    600

    UNS N02200, Incoloy

    800(H),Incoloy825

    fluid

    transport,

    heater

    exchanger

    Tube for

    heat

    exchanger

    10760.75GB 13296,

    ASME/ASTM SA/A213,

    ASME/ASTM SA/A789,

    ASTM A269

    DIN 17458

    TP304/L,TP316/L,

    TP321/H,TP347/H

    TP310S,TP317/L,

    UNS S31803,UNS

    S32205, 904L

    Heat

    exchanger,

    air cooler,

    rail etc.

    Pipe for

    nuclearpower

    6426140RCC-M M3304 ,

    ASME/ASTM SA/A213 etc.Z2CN18-10, Z5CN18-10,

    Z2CN19-10NS,Z5CND17-

    12, Z2CND17-12,

    Z2CND18-12NS

    Pipe, reactor

    internalvessel etc.

    Tube for

    nuclear

    power

    10760.76 RCC-M M3303,ASME/ASTM SA/A213, etc.

    Equipments

    Yinhuan Products

  • 7/27/2019 Yinhuan Presentation

    8/51

    Petro-Chem Products Photos

    Furnace Pipes

    Fluid Pipes Copper-Clad Tubes

    Duplex Steel Tubes

    Bright Annealed Tubes

  • 7/27/2019 Yinhuan Presentation

    9/51

    Boiler& Auxiliary Products Photos

    SA213 T91 UNS S30432 TP347HFG

    S/S U bend Tubes for HPHeaters

    C/S U bend Tubes for HPHeaters

  • 7/27/2019 Yinhuan Presentation

    10/51

    UNS N06600 UNS N04400

    UNS N08800

    Nickel Alloy Products Photos

    UNS N08825

  • 7/27/2019 Yinhuan Presentation

    11/51

    Fluid PipeCoiled tube forgas-cooled reactor

    Tubes for heat-exchanger

    -bend shape tubeReactor Vessel Internals

    Nuclear Power Products Photos

  • 7/27/2019 Yinhuan Presentation

    12/51

    General Manufacturing Flow Process

  • 7/27/2019 Yinhuan Presentation

    13/51

    HSE Program

  • 7/27/2019 Yinhuan Presentation

    14/51

    HSE Commitment

    ISO 14001-2004 and OHSAS GB/T28001-2001

    Key Safety Management Strategy:

    Safety planSafety goals

    Safe work practices and operating

    manual

    Personal protective equipment rule

  • 7/27/2019 Yinhuan Presentation

    15/51

    HSE Qualifications

    ISO14001: 2004OHSAS GB/T 28001: 2001

  • 7/27/2019 Yinhuan Presentation

    16/51

    Capabilities and Capacities

  • 7/27/2019 Yinhuan Presentation

    17/51

    Qualification & Accreditation

    Manufacturing License

  • 7/27/2019 Yinhuan Presentation

    18/51

    Qualification & Accreditation

    Manufacturing License Of Civil Nuclear Security Equipment

  • 7/27/2019 Yinhuan Presentation

    19/51

    Qualification & Accreditation

    ASME Cert. PED Cert.

    TUV Cert.

  • 7/27/2019 Yinhuan Presentation

    20/51

    S/S Tube & Pipe Plant A/S Tube Plant Precision steel tube

    plant

    Provincial-class Technical

    Center

    Capacities

    Manufacturing Facilities:

    160 sets of cold rolling machines,21 sets of cold drawn machines

    28 sets of heat treatment furnaces

    3 sets of hot piercing

    2 welded tube production lines

    40000 tons per year

  • 7/27/2019 Yinhuan Presentation

    21/51

    LG-450 cold Rolled machines

    High-precision cold rolled machines

    LG-280 cold Rolled machines

    LG-60 cold rolled Machine with on-line degreasing

    Hot Piercing machines

    Main Manufacturing Equipments

  • 7/27/2019 Yinhuan Presentation

    22/51

    Super-long precise colddrawn machine

    LB-1000T hydraulic cold drawn machine

    Bright annealed furnace with 99.99% pure H2

    Super-long heat treatment furnace

    Bright annealed heat treatment

    furnace

    Main Manufacturing Equipments

  • 7/27/2019 Yinhuan Presentation

    23/51

    stabilization furnace Vacuum furnace normalized furnace

    U-bend Facility and mouldstraightener for pipe

    Main Manufacturing Equipments

  • 7/27/2019 Yinhuan Presentation

    24/51

    bending machine for coil tube U-bending with internal protection

    Welded tube production line

    Main Manufacturing Equipments

  • 7/27/2019 Yinhuan Presentation

    25/51

    Fiber scope Inspection

    Hydrostatic Test Unit for large-size pipe

    UT Units

    UT Unit for large-size pipe

    Main Inspection Equipments

  • 7/27/2019 Yinhuan Presentation

    26/51

    UT-ET unit

    Hydro Test unit for tubesHT monitor screen

    Main Inspection Equipments

  • 7/27/2019 Yinhuan Presentation

    27/51

    Spark-Type PMI

    Main Inspection Equipments

    PMI Master Portable Spectrometer

  • 7/27/2019 Yinhuan Presentation

    28/51

    High temperature

    tensile-test machine

    Low-temperature

    impact test machine

    Brinell/Rockwell & Vickers

    Optical Hardness Tester

    SPECTRO spectrometerCS-8800 Infrared

    carbon-sulfur analyzerSQM-2L pulse heating GC

    Main Inspection Equipments

  • 7/27/2019 Yinhuan Presentation

    29/51

    Universal testing machine

    Main Inspection Equipments

    Mechanical Property Curve of UNS S32205

    Mechanical Property Curve of TP304L

  • 7/27/2019 Yinhuan Presentation

    30/51

    Carl Zeiss microscope

    Main Inspection Equipments

    Duplex steel metallurgy organization

    UNS S32205

    Duplex steel metallurgy organization

    UNS S32205

    Magnified 200 times Magnified 500 times

  • 7/27/2019 Yinhuan Presentation

    31/51

    Quality Management System

  • 7/27/2019 Yinhuan Presentation

    32/51

    ISO 9001 Quality Assurance

    Outline for Nuclear

    Power

    Outline Program Compilation

    Quality Management System

  • 7/27/2019 Yinhuan Presentation

    33/51

    QES Guidelines

    QES GuidelinesImprove products quality continuously

    Satisfy clients usage requirements

    Persist basic principle of preventive measure

    Improve management level of security

    Save energy and reduce emissionImplement sustainable development

  • 7/27/2019 Yinhuan Presentation

    34/51

    Quality Management System

    No. Doc.No. Document Name Version

    1 YPP/QES-201 Management Procedure of Document Control c

    2 YPP/QES-202 Management Procedure of Record Control c

    3 YPP/QES-203 Management Procedure of Internal Audit c

    4 YPP/QES-204 Management Procedure of Rejected Product Control c

    5 YPP/QES-205 Management Procedure of Corrective and Preventive Measurement c

    6 YPP/QES-206 Management Procedure of Personnel Skill and Training c

    7 YPP/QES-207 Management Procedure of In-processing Facility c

    8 YPP/QES-208 Management Procedure of Quality Plan c

    9 YPP/QES-209 Procedure of Contract Operation c

    10 YPP/QES-210 Management Procedure of Procurement c

    11 YPP/QES-211 Management Procedure of Manufacture and Service Provision c

    12 YPP/QES-212 Management Procedure of Monitoring and Measuring Facility c

    13 YPP/QES-213 Management Procedure of Monitoring and Measuring Product c

    14 YPP/QES-214 Management Procedure of Environment Identification and Evaluation c

    15 YPP/QES-215 Management Procedure of Danger Recognize, Risk Evaluation and

    Control

    c

    Content of Management Procedure Documentation Part A

  • 7/27/2019 Yinhuan Presentation

    35/51

    Quality Management System

    Content of Management Procedure Documentation Part B

    16 YPP/QES-216 Management Procedure of Accident&Incident Survey and Handling c

    17 YPP/QES-217 Management Procedure of HSE Operation c

    18 YPP/QES-218 Management Procedure of Law and Others Identification c

    19 YPP/QES-219 Management Procedure of Monitoring and Measuring HSE c

    20 YPP/QES-220 Management Procedure of E&S non-conforming c

    21 YPP/QES-221 Management Procedure of Communication and Negotiation c

    22 YPP/QES-222 Management Procedure of Fire Control & Safety c

    23 YPP/QES-223 Management Procedure of Emergency Preparation and Responding c

    24 YPP/QES-224 Management Procedure of Energy Saving c

    25 YPP/QES-225 Management Procedure of Correlation Party c

    26 YPP/QES-226 Management Procedure of Customer Satisfaction c27 YPP/QES-227 Management Procedure of Conform and Others Evaluation c

    28 YPP/QES-228 Management Procedure of Product Protection c

    29 YPP/QES-229 Management Procedure of R&D for Product c

    30 YPP/QES-230 Management Procedure of Identification Marking and Traceability c

  • 7/27/2019 Yinhuan Presentation

    36/51

    Honors and Awards

  • 7/27/2019 Yinhuan Presentation

    37/51

    Invention and Knowledge Patents

  • 7/27/2019 Yinhuan Presentation

    38/51

    Qualified Supplier Cert. from clients

  • 7/27/2019 Yinhuan Presentation

    39/51

    Excellent Awards from boilers clients

  • 7/27/2019 Yinhuan Presentation

    40/51

    Excellent Awards from Petro-Chem clients

  • 7/27/2019 Yinhuan Presentation

    41/51

    Excellent Awards from Toshiba Corp.

  • 7/27/2019 Yinhuan Presentation

    42/51

    Honors from Government

  • 7/27/2019 Yinhuan Presentation

    43/51

    Cooperative Clients

  • 7/27/2019 Yinhuan Presentation

    44/51

    Cooperative Clients

  • 7/27/2019 Yinhuan Presentation

    45/51

    Sample Projects and Photos

  • 7/27/2019 Yinhuan Presentation

    46/51

    Sample Projects

    Boilers in Thermal

    Power Plants

    Ningde Nuclear Power

    Plants

  • 7/27/2019 Yinhuan Presentation

    47/51

    Sample Projects

    HP Feed Water Heater 330MW HIGH PRESSURE WATER HEATEROF XINHAI POWER STATION

  • 7/27/2019 Yinhuan Presentation

    48/51

    Sample Projects

    Petro-Chem Projects Heat exchangers

  • 7/27/2019 Yinhuan Presentation

    49/51

    Sample Projects

    Chemical Projects

  • 7/27/2019 Yinhuan Presentation

    50/51

    Pneumatic tubes used in rail transportation

    Sample Projects

  • 7/27/2019 Yinhuan Presentation

    51/51

    THANK YOU!