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XPAND BATTERY MANAGEMENT SYSTEM XPAND® Battery Management System Features High Quality/Reliable Performance Proven, AEC qualified components Sealed enclosure (IP67/IP69) Modular and flexible design - components are interchangable and auto-addressing Scalable 4-360 series cell groups Power, SOC, and SOH prediction Thermal system control and interface • Charger control interface CAN 2.0A, CAN 2.0B, J1939 application Robust 2-wire communication with 1250VDC isolation working voltage Passive balancing up to 5W/Cell High Voltage Interlock Loop (HVIL) monitoring Redundant contactor control features to ensure safe operation Supports ASIL D voltage measurement and ASIL C current measurement Compatible with all Li chemistries Advantages Ideal for energy storage applications where high performance and high reliability are key to successful integration Medium to heavy duty truck and bus ISO and sub-ISO marine • Rail Specialty equipment Performance Characteristic Lower Upper Unit System Voltage Range 11 1250 V System Current Range -1200 1200 A Cell Count (Series Connected)/String 4 360 Cells String Count per System 1 24 Units Vehicle Low Voltage System (12/24V) 9 36 V Cell Voltage Monitor/Balance Range 1.8 5.0 V Balancing Passive balancing, both during operation and autonomous Telemetry Enabled XALT Battery Viewer (XBV) Telematics The XPAND Battery System using XALT’s MCU, BDU and XMP76P is DNV-GL Type Approved (Cert # TAE00002YC). XPAND Battery Management System Topology Specifications 2700 S. Saginaw Road, Midland, MI 48640 [email protected] • XALTEnergy.com

XPAND - XALT Energy...2020/02/10  · • High voltage interlock loop monitoring and control • Isolation resistance measurement • Battery usage recorder • Functional safety features

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Page 1: XPAND - XALT Energy...2020/02/10  · • High voltage interlock loop monitoring and control • Isolation resistance measurement • Battery usage recorder • Functional safety features

XPANDBATTERY

MANAGEMENT

SYSTEM

XPAND® Battery Management System

FeaturesHigh Quality/Reliable Performance • Proven, AEC qualified components• Sealed enclosure (IP67/IP69)• Modular and flexible design - components

are interchangable and auto-addressing• Scalable 4-360 series cell groups• Power, SOC, and SOH prediction• Thermal system control and interface• Charger control interface• CAN 2.0A, CAN 2.0B, J1939 application• Robust 2-wire communication with

1250VDC isolation working voltage• Passive balancing up to 5W/Cell• High Voltage Interlock Loop (HVIL)

monitoring • Redundant contactor control features to

ensure safe operation• Supports ASIL D voltage measurement and

ASIL C current measurement• Compatible with all Li chemistries

AdvantagesIdeal for energy storage applications where high performance and high reliability are key to successful integration• Medium to heavy duty truck and bus• ISO and sub-ISO marine• Rail• Specialty equipment

Performance Characteristic Lower Upper Unit

System Voltage Range 11 1250 V

System Current Range -1200 1200 A

Cell Count (Series Connected)/String 4 360 Cells

String Count per System 1 24 Units

Vehicle Low Voltage System (12/24V) 9 36 V

Cell Voltage Monitor/Balance Range 1.8 5.0 V

Balancing Passive balancing, both during operation and autonomous

Telemetry Enabled XALT Battery Viewer (XBV) Telematics

The XPAND Battery System using XALT’s MCU, BDU and XMP76P is DNV-GL Type Approved (Cert # TAE00002YC).

XPAND Battery Management System Topology

Specifications

2700 S. Saginaw Road, Midland, MI 48640 • [email protected] • XALTEnergy.com

Page 2: XPAND - XALT Energy...2020/02/10  · • High voltage interlock loop monitoring and control • Isolation resistance measurement • Battery usage recorder • Functional safety features

Charge Curves – Rate DependenceXPAND® Battery Management System

XALTEnergy.com

XPAND BMS Software Features• Multi-string management – for large scale systems of

parallel battery strings• Battery system performance algorithms (SOC, SOHc,

SOHr, power available, optimal charging)• High voltage interlock loop monitoring and control• Isolation resistance measurement• Battery usage recorder• Functional safety features protected by SafeRTOS• Telematics – data collection

XPAND BMS Software Process• Automotive quality processes

• Agile development process• ISO 26262/IEC 61508• Automotive SPICE

• World class traceability• Linking between requirements, software work-

packages, test plans, and test results• Mature tool chain

• Established market leaders like Wittenstein, Freescale/NXP, Mathworks MATLAB, and LDRA for creating state-of-the-art embedded software

XPANDBATTERY

MANAGEMENT

SYSTEM

The information contained herein is provided solely for the purposes of general explanation and illustration and is subject to modification without notice. No warranty or guarantee is given in regard to the information contained herein or the referenced products. Please contact XALT Energy® for the most current and relevant product information for your particular application. XALT® is a registered trademark of XALT Energy LLC. 2-10-2020

2700 S. Saginaw Road, Midland, MI 48640 • +1 (989) 486-8501 Email: [email protected] Web: xaltenergy.com

PHYSICAL HARDWARE

BOOTLOADER

BSW _

ASW_ CALIBRATIONOVERLAY

SafeRTOS

Embedded Coder

Simulink / Stateflow

XPANDSERVICE

TOOL(XST)

Unit Testing Bench Testing HiL Testing String TestingDesign Review

Model AdviserSimulink V&V

ModelBasedCode

Hand“C”

Code

PC Lint /MISRA

SL TEST

Testbed