Bystronic: Best choice. Bending Xact Smart

Xact SmartThe fast entry into bending technology

Customer benefits

■ Swiss quality at attractive conditions

■ Intuitive operation enables a fast entry into bending technology

■ Comprehensive know-how. Benefit from Bystronic’s many years of experience with bending technology in the sheet metal processing business

■ Lean processes. Bystronic software solutions optimally integrate the Xact Smart into your production environment

■ Become a world class manufacturer. Experience long-term growth with a reliable business partner who offers you an extensive portfolio of services from the offer through to shipping

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Bending Xact Smart

Xact Smart 50 Xact Smart 100 Xact Smart 160 Xact Smart 225 Xact Smart 300

Tonnage 500 kN 1,000 kN 1,600 kN 2,250 kN 3,000 kNBending length 1,600 mm 3,100 mm 3,100 mm 3,100 mm 3,100 mmOpen height 430 mm 480 mm 480 mm 480 mm 580 mmStandard stroke 200 mm 200 mm 200 mm 200 mm 300 mmY-approach speed (up to) 140 mm/s 140 mm/s 140 mm/s 140 mm/s 100 mm/sY-working speed (up to) 10 mm/s 10 mm/s 10 mm/s 10 mm/s 9 mm/s

1 Intuitive user interface2 LED workspace lighting3 5-axis back gauge4 Hydraulic tool clamping5 Laser safety system

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Xact Smart Technical Data

Bending Xact Smart Technical Data3 / 10

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Xact Smart 50/1600

Xact Smart 100/3100

Xact Smart 160/3100

Xact Smart 160/4100

Length 4,250 mm 5,700 mm 5,700 mm 6,700 mm

Width 2,550 mm 2,850 mm 2,850 mm 2,850 mm

Height 2,400 mm 2,720 mm 2,720 mm 2,890 mm

Tonnage 500 kN 1,000 kN 1,600 kN 1,600 kN

Bending length 1,600 mm 3,100 mm 3,100 mm 4,100 mm

Standard stroke 200 mm 200 mm 200 mm 200 mm

Open height 430 mm 480 mm 480 mm 480 mm

Distance between side frames 2,450 mm 2,450 mm 3,420 mm

Throat 400 mm 400 mm 400 mm

Table Width 60 mm 60 mm 60 mm

Max. back gauge range X-axis 850 mm 850 mm 850 mm

X-axis travel 600 mm 600 mm 600 mm

X-axis speed 600 mm/s 600 mm/s 600 mm/s

X-axis accuracy 0.05 mm 0.05 mm 0.05 mm

R-axis travel 150 mm 150 mm 150 mm

R-axis speed 200 mm/s 200 mm/s 200 mm/s

R-axis accuracy 0.05 mm 0.05 mm 0.05 mm

Z-axis travel 1,830 mm 1,830 mm 2,800 mm

Z-axis speed 1,000 mm/s 1,000 mm/s 1,000 mm/s

Y-approach speed (up to) 140 mm/s 140 mm/s 140 mm/s 140 mm/s

Y-working speed (up to) 10 mm/s 10 mm/s 10 mm/s 10 mm/s

Accuracy Y-axis 0.01 mm 0.01 mm 0.01 mm

Oil capacity 250 l 250 l 350 l

Main motor power 7.5 kW 11 kW 11 kW

Weight 4.5 t 9 t 10.5 t 13.5 t

The right to make changes to dimensions, construction, and equipment is reserved. ISO-9001-certified.

The technical data can vary in the different countries, according to local security rules and configuration of the machine.

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Bystronic: Best choice. Bending Xact Smart Technical Data

Xact Smart 225/3100

Xact Smart 225/4100

Xact Smart 300/3100

Xact Smart 300/4100

Length 5,700 mm 6,700 mm 5,750 mm 6,700 mm

Width 2,850 mm 2,850 mm 2,950 mm 2,950 mm

Height 2,730 mm 2,890 mm 3,070 mm 3,140 mm

Tonnage 2,250 kN 2,250 kN 3,000 kN 3,000 kN

Bending length 3,100 mm 4,100 mm 3,100 mm 4,100 mm

Standard stroke 200 mm 200 mm 300 mm 300 mm

Open height 480 mm 480 mm 580 mm 580 mm

Distance between side frames 2,450 mm 3,420 mm 2,450 mm 3,420 mm

Throat 400 mm 400 mm 500 mm 500 mm

Table Width 60 mm 60 mm 60 mm 60 mm

Max. back gauge range X-axis 850 mm 850 mm 850 mm 850 mm

X-axis travel 600 mm 600 mm 600 mm 600 mm

X-axis speed 600 mm/s 600 mm/s 600 mm/s 600 mm/s

X-axis accuracy 0.05 mm 0.05 mm 0.05 mm 0.05 mm

R-axis travel 150 mm 150 mm 150 mm 150 mm

R-axis speed 200 mm/s 200 mm/s 200 mm/s 200 mm/s

R-axis accuracy 0.05 mm 0.05 mm 0.05 mm 0.05 mm

Z-axis travel 1,830 mm 2,800 mm 2,800 mm 2,800 mm

Z-axis speed 1,000 mm/s 1,000 mm/s 1,000 mm/s 1,000 mm/s

Y-approach speed (up to) 140 mm/s 140 mm/s 100 mm/s 100 mm/s

Y-working speed (up to) 10 mm/s 10 mm/s 9 mm/s 9 mm/s

Accuracy Y-axis 0.01 mm 0.01 mm 0.01 mm 0.01 mm

Oil capacity 250 l 350 l 300 l 425 l

Main motor power 15 kW 15 kW 22 kW 22 kW

Weight 12 t 15 t 16 t 20 t

The right to make changes to dimensions, construction, and equipment is reserved. ISO-9001-certified.

The technical data can vary in the different countries, according to local security rules and configuration of the machine.

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Please contact your Bystronic consultant in this regard.

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Energy Saver

Fast Bend+Saves 20 percent time in comparison to conventional safety systems

Bending Most important options

Most important options

LAMSMeasures and corrects the angle during the bending process

Energy SaverReduces machine energy consumption by up to 60 percent. The machine creates less noise and less heat.

Optical bend guiding systemThe worldwide fastest bending process control leads the user to the perfect part quickly and safely

Detachable Bending line laserPosition bent parts quickly and easily

LED workspace lightingIlluminates the workspace perfectly and uses a minimum amount of energy

OPC InterfaceEnables machine and operational data evaluation

Tablet ControlBend process corrections are easily made using the tablet

PartID (part identification)Identifies manufactured parts

Condition MessengerPreventive function check of the machine

ByCockpitDigital real-time information for sheet metal parts production. The ByCockpit keeps you up to date with selected key indicators on the machine performance, manufacturing efficiency, and material stock.

Optical Tool Detection SystemCamera based tool set up verification system

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Flexible back gauge systemsDouble the axis speed compared to the standard backgauges possible

Hydraulic bending aidsMakes bending large, heavy, and long-sided parts easier. Material-friendly handling of sensitive materials such as stainless steel

Hydraulic quick-clampingThe automatic clamping of upper tools shortens set-up time by more than 20 percent

Optical stroke triggeringTriggers the stroke of the pressbrake with a simple foot movement

Tandem operationMaximum flexibility for processing small to extra-long bend parts

Bending Most important options

Robot interfaceAllows to connect robots from various manufacturers

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Fast Bend+ ■ ■ ■ ■ ▲ ▲

Fast Bend ■ ■ ■ ■ ■ ■ ■

Fast Bend S ■ ■ ■ ■ ▲ ▲

Fast Bend with angle measurement ■ ■ ■ ■ ▲

LAMS ■ ■ ■ ■ ▲ ▲

Dynamic Crowing ■ ■ ■ ■ ■ ▲

Energy Saver ■ ■ ▲ ■ ▲

Optical bend guiding system ■ ■ ■ ▲ ▲ ▲

Optical foot switch ■ ■ ▲

Tablet Control ■ ■ ▲ ▲ ▲

PartID (part identification) ■ ■ ■ ▲ ▲ ▲ ▲ ▲

Bending line laser ■ ■ ▲ ▲ ▲ ▲ ▲

LED workspace lighting ■ ■ ▲ ▲ ▲ ▲

OPC Interface ■ ■ ■ ■ ■ ■ ■ ▲ ▲

Condition Messenger ■ ■ ■ ■ ■

Observer ■ ■ ■ ■ ▲ ▲ ▲ ▲ ▲

Flexible back gauge systems ■ ■ ▲ ▲ ▲ ▲ ▲

Hydraulic bending aids ■ ■ ■ ▲ ▲ ▲

Hydraulic quick-clamping ■ ■ ■ ▲ ▲ ▲ ▲

Tool opening on a control panel ■ ▲ ▲

Tandem operation ■ ▲ ▲ ▲

Robot interface ■ ▲ ▲ ▲ ▲

Increased open height, stroke, and throat ■ ■ ▲ ▲ ▲

Bar code scanner ■ ▲ ▲ ▲ ▲

Remote diagnostics ■ ▲ ▲ ▲ ▲ ▲

Optical Tool Detection System ■ ■ ■ ▲

Mechanical crowing system ■ ■ ■ ▲

■ Standard▲ Option

Bending Most important options9 / 10

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Bending toolsUse the right tools to achieve perfect bending results when air bending, embossing, and 3-point bending. Original tools from Bystronic are capable of unleashing the full potential of the machine’s features, in order to ensure that your party are always bent with utmost precision.

Customer benefits

■ The quality of our tools is specifically designed and tested for Bystronic press brakes and your applications

■ Bystronic bending tools (available with a variety of clamping types) are flexible and versatile, in order to cover your applications

■ Original tool plus bending data: With every bending tool, you also receive the relevant import data for your press brake’s software

■ For particularly challenging applications, our tool specialists will be glad to advise and support you with the design of customized solutions

■ The special production process and the high-strength quenched and tempered steel of our tools guarantee a long service life even under tough conditions

■ The right tool for you product: You show us the product you want to manufacture, we recommend the suitable bending tool setup

■ Bystronic bending tools can also be used with third-party press brakes. For this purpose, Bystronic offers its tools with various clamping styles

Bending Bending Tools10 / 10

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