Www.imoldtooling.com. Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation

www.imoldtooling.com


Innovation … taking shape

An intelligent integration of innovative technology, systems and planning.

The Spirit of Innovation ...

…everything we do today and what we plan for tomorrow.


Our Mission:

To build the world’s best, high value moulds through the integration of technically superior engineering, manufacturing and planning systems.


We are guided by ISO 9001 procedural standards.


Fully integrated system of automated treatment of information (includes planning,production and

quality)

CUSTOMER

IMOLD ONSITE

PRODUCTION DIMENSIONAL CONTROL

ENGINNERING (CAD/CAM/CAE)

DESIGN


StatusInformation

Automatic operationManual operationFailureDowntime, Repair,Maintenance

OrderStatistics

ProductionStatistics

ErrorStatistics

Status Statistics

Monthly data

Daily data

Automatic Update

Orderprocessing

Record

ProductionRecord

Error Record

Status Record

Errors and Failures

Message with Begin End Code

Number ofparts

Mesage about NC-Start NC-End

Automatic recording

Manual Input

D E V I C E C O N T R O L S

OtherInformation

e.g. Messageaboutexecutedtransports

Other Statistics

Other Records




Flatness and parallelism < 0,01mm

Clamping force 60.000N

Indexing accuracy 4X 90º , < 0,01mm

Positioning and repetitive accuracy 0,002mm


ENGINEERING AND DESIGN

3D TECHNOLOGY

. Less risk of components conflict

. Automatic 2D drawings

. Automatic components drawings


ENGINEERING AND DESIGN

3D TECHNOLOGY


PACKAGING


CAE – Computer Aided Engineering

. Rheological simulation

. Thermal evaluation

. Part warpage

. Fiber direction

Reports are produced by experienced and qualified people


Filling Analysis

• Pressure distribution in cavity

• Temperature at flow front

• Shear stress and shear rate in material

• Frozen layer fraction

• Clamp force

• Weld lines

• Optimization of processing conditions to a certain application

• Air traps (predictable location)

• Optimization of feed system layout

• Optimization of gate(s) location


Cooling Analysis

• Cooling conditions– Cooling time– Circuit flow rate

• Circuit coolant temperature

• Time to cool– Part– Runners

• Temperature distribution – Part– Runners

• Cooling layout optimization


Warpage Analysis

• Visualization of deformed part

• Total deformation

• Values of deformation in x, y and z directions

• Evaluation of causes of warpage– Deflection, differential cooling– Deflection, differential shrinkage– Deflection, orientation effects


STANDARDIZATION

All the single components will be standardized if there is a minimum chance to do it.

The bottom line - cost effective mould investment, precision and productivity.


STANDARDIZATION


INTERCHANGEABILITY

Every single component will have a reference and will be produced within a given tolerance.

The bottom line - Good identification, total interchange ability and quick assistance.


RELATÓRIO DE CONTROLO DIMENSIONAL

material ISO63 Descrição ACAB Gap 0,3 Unidades mmX 121,81 Y 218,73 Z -132,85

Ponto X nominal X actual Y nominal Y actual Z nominal Z actual Desvio1 -105,92 -105,90 237,05 237,09 119,38 119,39 0,032 -140,34 -140,32 206,01 206,01 118,96 118,98 0,033 -129,19 -129,16 231,99 232,01 123,46 123,48 0,034 -127,30 -127,27 208,56 208,57 129,92 129,93 0,035 -110,91 -110,87 199,34 199,38 118,08 118,09 0,046 -123,37 -123,37 225,67 225,70 130,30 130,30 0,027 -107,08 -107,08 225,57 225,59 128,15 128,17 0,028 -123,16 -123,15 218,36 218,39 120,89 120,91 0,04

Cliente Molde Trabalho peçaXPTO 11122 trab75 200

Cotas de Erosão

Obs. :

Data Rúbrica

MEASURING REPORT OF

INSERTS AND CAVITIES


material ISO63 Descrição ACAB Gap 0,3 Unidades mmX 121,81 Y 218,73 Z -132,85

Ponto X nominal X actual Y nominal Y actual Z nominal Z actual Desvio1 -105,92 -105,90 237,05 237,09 119,38 119,39 0,032 -140,34 -140,32 206,01 206,01 118,96 118,98 0,033 -129,19 -129,16 231,99 232,01 123,46 123,48 0,034 -127,30 -127,27 208,56 208,57 129,92 129,93 0,035 -110,91 -110,87 199,34 199,38 118,08 118,09 0,046 -123,37 -123,37 225,67 225,70 130,30 130,30 0,027 -107,08 -107,08 225,57 225,59 128,15 128,17 0,028 -123,16 -123,15 218,36 218,39 120,89 120,91 0,04

DIMENSIONAL REPORT

Cotas de Erosão

Obs. :

Data Rúbrica

XPTO 11122 trab75 200Cliente Molde Trabalho peça

- CMM PART PROGRAMS FOR INSPECTION OF PRODUCED PARTS, IN A WIDE RANGE OF LANGUAGES

- DEVELOPMENT OF SPC SOFTWARE


Our moulds are designed using the highest level engineering and manufacturing techniques, with guide bushes totally self lubricating for ejector plates

AN EXCELLENT MOLD



TRYOUT REPORT


HOTRUNNERS

SYNVENTIVE ( former KONA, EUROTOOL AND DYNISCO )

MOLDMASTERS

HUSKY

EWIKON

GUNTER

INCOE

DME

PSG

YUDO

… among others


COMPONENTS

DMS

DME

HASCO

RABOURDIN

STRACK NORMA

FIBRO

… among others


ADITIONAL SERVICES

Mechanical analyses

Metal coating

Stereolitography

Prototypes

Heat treatment

High quality grinding services

Jig boring

Texture


HSM 400

6 pallets

40.000 RPM

18000 RPM

1000x600MM

HIGH PRECISION EQUIPMENT


CHARMILLES ROBOT

54 electrodes

4 pallets1000X600

HIGH PRECISION EQUIPMENT


SOFTWARE

TOP MOLD

MOLDFLOW

MASTER CAM

WORK NC

PROPIETATRY SOFTWARE

HP PLOTTER DJ500


Equipments Type Reference Year Travel XYZ Control Tools RPM Milling M. Center Mikron VCE 1000 1998 1016 x 508 x 550 HAAS 20 10.000Milling M. Center Mikron VCP 710 1999 710 x 600 x 550 H426 30 18.000Milling M. Center Mikron HSM 400 2001 400 x 450 x 350 H430 72 42.000 robot with 7 palletesMilling M. Center Huron K2 x10 2001 1000 x 800 x 500 Siemens 30 18.000Milling M. Center Huron K x 10 2001 1000 x 800 x 500 Siemens 20 12.000Surface Grinding Surf. Grinding Favretto 2002 1000 x 600 x 550Surface Grinding Un. Surf. Grinding Jones & Shipman 2002 480 x 125 x 425Spotting Press Millutensil Spotting Press 2002 1200 x 1000Die Sinking EDM Charmilles Rob. 55P 2001 600 x 400 x 450 Charmilles Equip. QCRI Robot (4 pallets and 54 electrodes)3D CMM COORD 3 1998 1000 x 600 x 450 CharmillesCrane 5 Ton 2001Crane 8 Ton 2001


Documents

Www.imoldtooling.com. Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation