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DISCLAIMER.STATEMENTS OF POSSIBLE FUTURE FUNCTIONALITY FOR IFS’ SOFTWARE PRODUCTS AND TECHNOLOGY ARE FOR INFORMATION PURPOSES ONLY AND SHOULD NOT BE INTERPRETED AS ANY COMMITMENT OR REPRESENTATION
© 2013 IFS
MANUFACTURING ENHANCEMENT PACKAGEIFS APPLICATIONS 8 SP1
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MANUFACTURING EXCELLENCE
© 2013 IFS
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MANUFACTURING ENHANCEMENT PACKAGEMANUFACTURING EXCELLENCE
TARGETING
Manufacturing customers live on or planning for upgrade to IFS Applications 8 SP1
WHAT
Various functional enhancements, primarily planning and shop order area
WHEN
Beta extension on IFS Applications 8 SP1 at end of Q2 2013
Included in core IFS Applications 9
© 2013 IFS
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MANUFACTURING ENHANCEMENT PACKAGEMANUFACTURING EXCELLENCE
REQUIREMENTS FROM
Manufacturing reference group
Customers
Partners
User groups
…
> 30 ENHANCEMENTS
© 2013 IFS
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MANUFACTURING ENHANCEMENT PACKAGEMANUFACTURING EXCELLENCE
VARIOUS FUNCTIONAL ENHANCEMENTS, PRIMARILY IN PLANNING AND GENERAL SHOP ORDER AREA
SHOP ORDERPLANNING
Master Scheduling Build up of Inventory Forecast consumption Save of original forecast
MRP Run with selections Time phased safety stock
CRP Integrated in MS/MRP/PMRP
Shop Orders Status Parked Enhanced reserve and
backflush Consolidated pick list
Routings & Operations Lot size based routings Overlapping operations Employee competency for
Manfacturing operations
© 2013 IFS
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PLANNING ENHANCEMENTSMASTER SCHEDULING
BUILD UP OF INVENTORYMS level 1 proposals based on rate and user defined periods
Forecast records allowed on non working days
FORECAST CONSUMPTIONForecast consumption both backward and forward within a reasonable time span to avoid initiation of new supplies.
Improved control roll out of unconsumed forecast outside demand time fence
SAVE OF ORIGINAL FORECASTTo compare original plan with live version of the master schedule.
Implemented for both level 0 and level 1.
PLANNINGMaster Scheduling
Build up of Inventory Forecast consumption Save of original forecast
MRP Run with selections Time phased safety stock
CRP Integrated in MS/MRP/PMRP
© 2013 IFS
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PLANNING ENHANCEMENTSMRP AND CRP
RUN MRP WITH SELECTIONSRun MRP for selected inventory parts and their components. Supplies will be generated for demands of those selected parts.
Demand changes since last MRP run can be quickly evaluated.
TIME PHASED SAFETY STOCKTime phased safety stock in MS/MRP in order to support increase/decrease of safety stock during periods when
customer demands are very variable/stable
Their supply process is expected to show more unreliability/reliability
CRP – INTEGRATED IN MS/MRP/PMRPProvides planners with better support regarding capacity, actual start, finish dates etc.
PLANNINGMaster Scheduling
Build up of Inventory Forecast consumption Save of original forecast
MRP Run with selections Time phased safety stock
CRP Integrated in MS/MRP/PMRP
© 2013 IFS
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SHOP ORDER ENHANCEMENTSSHOP ORDER
ENHANCED RESERVE AND BACKFLUSHControl over automatic reserve and backflush of material.
Avoid unexpected material shortages in locations.
Function for visualize of reserve and backflush
CONSOLIDATED PICK LISTSelect a number of shop orders sorted out of for example time range, warehouse, department, work center, selected shop orders and get one pick list created.
SHOP ORDER PARKINGPark reason with clarifications for supply, demand, load etc
Support for update of revisions/alternatives of routings and structures
Shop order history
SHOP ORDER Shop Orders
Status Parked Enhanced reserve and
backflush Consolidated pick list
Routings & Operations Lot size based routings Overlapping operations Employee competency for
Manfacturing operations
© 2013 IFS
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SHOP ORDER ENHANCEMENTSROUTINGS AND OPERATIONS
OVERLAPPING OPERATIONSOperation overlap also when infinite scheduling.
LOT SIZE BASED ROUTINGSIf quantity of demand fluctuate, there can be different shop floor alternatives regarding how to produce the part.
Minimize production cost per unit of manufactured part via different routing depending on order size.
EMPLOYEE COMPETENCY FOR MANUFACTURING OPERATIONS
Verify that employees with right competency report setup and/or run.
The employee demand graph used as an input to employee planning based on competencies
Assign employee to operations
SHOP ORDER Shop Orders
Status Parked Enhanced reserve and
backflush Consolidated pick list
Routings & Operations Lot size based routings Overlapping operations Employee competency for
Manfacturing operations
© 2013 IFS
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MANUFACTURING ENHANCEMENT PACKAGEBUT ALSO…
Usability enhancements in MS and MRP
MRP – Consider by-product as supply
Shop order documents
Media
Prototyping
Supporting project
Set as supply
Redefine shop order type
Shop Floor Workbench
Filter addings
Approve subtasks
Receive of by-products
© 2013 IFS
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MANUFACTURING ENHANCEMENT PACKAGEBUT ALSO…
Select revison for shop orders with past due start dates
Update routings and structures for non- started shop orders
New check box in shop order material planning
Set work centers and tolls inactive
Load graphs enhancements
Kanban to create distribution order
…
© 2013 IFS
CBS/APB ENHANCEMENTS
IFS APPLICATIONS 8 SP1
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MANUFACTURING EXCELLENCE
© 2013 IFS
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CBS/APB ENHANCEMENTSMANUFACTURING EXCELLENCE
VARIOUS FUNCTIONAL ENHANCEMENTS REQUESTED BY OUR REGIONS
MOST IMPORTANT ENHANCEMENTS ARE SUPPORT FOR :
PROJECT CONNECTED SHOP ORDERS BATCH BALANCED SHOP ORDERS ENHANCED WORKLOAD SEQUENCING FUNCTIONALITY
Planned deliveries
As a patch on IFS Applications 8 SP1 at end of Q2 2013
Included in core on IFS Applications 8 SP2 October 2013
© 2013 IFS
www.IFSWORLD.com
THIS DOCUMENT MAY CONTAIN STATEMENTS OF POSSIBLE FUTURE FUNCTIONALITY FOR IFS’S SOFTWARE PRODUCTS AND TECHNOLOGY. SUCH STATEMENTS OF FUTURE FUNCTIONALITY ARE FOR INFORMATION
PURPOSES ONLY AND SHOULD NOT BE INTERPRETED AS ANY COMMITMENT OR REPRESENTATION. IFS AND ALL IFS PRODUCT NAMES ARE TRADEMARKS OF IFS. THE NAMES OF ACTUAL COMPANIES AND PRODUCTS
MENTIONED HEREIN MAY BE THE TRADEMARKS OF THEIR RESPECTIVE OWNERS. 15
