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World Café WC-22 “Aquaponic and Hydroponic Systems in Controlled Environment Agriculture” Gene Giacomelli UA-CEAC The University of Arizona Controlled Environment Agriculture Center Tucson, Arizona, USA

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World Café WC-22

“Aquaponic and Hydroponic Systems in

Controlled Environment Agriculture”

Gene Giacomelli

UA-CEAC

The University of Arizona

Controlled Environment Agriculture Center

Tucson, Arizona, USA

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WC-22 “Aquaponic and Hydroponic Systems in Controlled Environments”

This session will address the potential of hydroponic and aquaponic (aquaculture with hydroponics in a closed loop) systems within controlled environments (CE) to sustainably meet demands for food production with limited resources. In conventional agriculture, food productivity is limited by the input of energy, water, nutrients, and labor, and modulated by local climate. In contrast, with CE, optimal crop potential is realized through efficient production methods, resource recycling and reuse, and effective control of the plant’s aerial and root-zone environments. In addition, the effects of climate variability in CE is reduced or eliminated by utilizing controlled structures to offer nutritious, safe, secure, and predictable products. Aquaponic and hydroponic food production systems that utilize organic, inorganic, and/or recycled natural resources for plant fertilization will be presented. Moderator: William “Bill” Cooper, Director, Environmental Engineering Program, National Science Foundation Speakers: Rachel Brennan, Associate Professor of Environmental Engineering, Pennsylvania State University Gene Giacomelli, Director, Controlled Environment Agriculture Center, University of Arizona Michael Mageau, Assistant Professor, Environment and Sustainability, University of Minnesota, Duluth David Specca, Rutgers University, Assistant Director for Controlled Environment Agriculture and Bioenergy Rutgers University EcoComplex

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People focused on CE systems to help feed the world….. Effectively using resources:

UA - Controlled Environment Agriculture Center

CEAC Students, Faculty, Staff, May 2014

energy water nutrient labor capital resources

CEAC Tomatoes Live2.0! http://ag.arizona.edu/tomlive/GHmonitoring.html CEAC Hydroponic Tomatoes in CEA http://ag.arizona.edu/tomlive/gh2091-A_idx.html

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“Controlled Environments — The Future of

Economically viable, Environmentally reasonable

and Socially acceptable Food Production”

and currently a worldwide development

Controlled Environments for Food Production

No Ordinary Tomorrows https://www.youtube.com/watch?v=V02-msDXatI The Center and Faculty Programs http://ag.arizona.edu/ceac/ Look to references!

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CEA systems can produce any plant, any where, at any time.

Definition of CEA and Controlled Environment Plant Production Systems

Multi-span Greenhouse So. Pole Food Growth Chamber Plant Factory

CE systems designed in many forms, such as: Greenhouse

Growth room Plant factory Vertical farm

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CEA systems can produce any plant, any where, at any time.

BLSS for Space? (Bioregenerative Life Support)

Definition of CEA and Controlled Environment Plant Production Systems

Earthlight Documentary http://cals.arizona.edu/earthlight/ NASA Steckler Space Grant Program http://ag.arizona.edu/lunargreenhouse/

The Emmy Award-winning Documentary “Earthlight”

Mars – Lunar Greenhouse University Arizona

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A movie with Matt Damen

and discussion of Earth application

from Gene Giacomelli

Play the 2 minute video at this link:

https://arizona.app.box.com/s/h9olrdjspwav5debqxbi6t97kzlqtrye/1/4914104993/39807368413/1

Copyright Phil Sadler

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Controlled Environment Plant Production Systems Greenhouse Crop Production

Require:

Engineering, science & horticultural knowledge

for technical success, and;

Experienced and educated labor

for production success, and;

Financial, marketing and sales

for economic success

Village Farms, Co. ‘semi-closed’ Greenhouse photo credit: P. Selina

Village Farms http://www.villagefarms.com/default.aspx

Annual Yields 100 kg/m2 (20 lb/ft2) 435 ton/acre

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Need for food nourishment (vitamins, minerals)

even for ‘urban’ situations where the people are…..

Perspective of Controlled Environment Agriculture

Local Produce http://gothamgreens.com/

Gotham Greens Rooftop Greenhouse in NY City photo credit: Gotham Greens

Complement to soil-based agriculture;

Not replacement of it!

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Food, Energy and Water Nexus

CEA has reached major significance in

worldwide thinking of food production

[now even in the USA!]

CEA has many options and marketing points:

Inorganic hydroponics

Organic hydroponics

Pesticide-free

Locally Grown

Aquaculture/Aquaponics

Greenhouse

Urban agriculture

Plant factory

Vertical Farm

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Where Do Our Fresh Veggies Come From?

Hydronov, Inc http://www.hydronov.com/

Greenhouse (sunlight)

http://greensensefarms.com/produce/

Green Sense Farms Portage, Indiana

Open Field (soil)

Indoor Building (electrical lamps)

Yuma, Arizona Produces 90% USA Winter Greens

Greenhouse Hydroponic Lettuce

90%

<1% 10%

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From Seed to Plate: Procedures and Definitions

Root Env. Aerial Env.

Seed

Farmer, Grower Agri-Business

Market

Table/Plate

Environment

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From Seed to Plate: How Are Crops Produced?

Hydroponics/ Soilless Culture

Earth/Soil Open Field; Greenhouse High Tunnel; Growth Rm; Vertical Farm; Plant Factory; Rooftop Greenhouse

Root Env. Aerial Env.

Seed

Top drip irrigation Nutrient Film Technique Deep water/floating bed Ebb & Flood Aeroponic Aquaculture

Farmer, Grower Agri-Business

Market

Table/Plate

Greenhouse grown Locally grown Naturally grown Sustainably grown Organically grown Pesticide-free Non-GMO

Seeds offer crop genetic potential

Env controls crop final result Environment

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Hydroponics – components to grow without soil

water pump,

distribution system,

root environment,

collect excess,

recycle collection,

nutrient storage tank

controls and sensors

Fundamentals for Plant Growing Systems

photo credits: M. Kacira

Top drip irrigation Soilless Culture

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Hydroponics – types of systems Top Drip Irrigation Soilless Culture; NFT - Nutrient Film Technique; Deep Water Culture; Aeroponics; Aquaponics; ‘Many other’-ponics

Fundamentals for Plant Growing Systems

Aquaponics: http://ag.arizona.edu/ceac/sites/ag.arizona.edu.ceac/files/UA_Aquaponcs.pdf

http://community.theaquaponicsource.com/video/aquaponics-multi-crop-systems-regenerate-global-coasts

Aquaponics Dr. Jason Licamele

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Controlled Environment – components to grow indoors

structure, shell, cover,

light (sun and/or lamps)

heater and cooler,

humidity control,

internal transport,

harvest & packaging,

cleaning,

safety

Fundamentals for Plant Growing Systems

photo credit: P. Salina

Top Drip irrigation Soilless Culture

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Greenhouse – indoor controlled environment (CE), with transparent cover, using sun energy lighting; commercially viable; low to high technology levels.

Types of Controlled Environments

Nature’s Sweet Tomatoes http://naturesweet.com/ High Tunnels http://hightunnels.org/

Low Cost “High Tunnel” Greenhouse Technology

Production

F

o

r

m

e

r

l

y

E

u

r

o

F

r

e

s

h

F

a

r

m

s

High Technology Greenhouse Technology (Nature’s Sweet Co.)

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Plant Factory (Japan) – indoor CE in building, using only artificial lighting and hydroponic production.

Plant Factory http://bt.e-ditionsbyfry.com/display_article.php?id=1327146

+ Minimize land use + Minimize water use + Fresh, pesticide-free produce + Year around production - High installation & energy costs - Plant growing technology to be

determined - Lack of human/expert resources to

operate/manage the systems

photo credits: T. Kozai

Types of Controlled Environments

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“Vertical Farm” – indoor CE in insulated building, using only LED lighting; with multiple stacked levels of Ebb & Flood or NFT hydroponic plant production.

Types of Controlled Environments

Commercial production;

Few in operation;

Business viability remains unclear;

High potential yields.

AeroFarms and its specially designed growing trays Credit: Bryan Anselm for The New York Times

http://www.nytimes.com/2015/04/08/realestate/commercial/in-newark-a-vertical-indoor-farm-helps-anchor-an-areas-revival.html?_r=0

Challenges in Vertical Farming Workshop, 2012 http://www.challengesinverticalfarming.org/

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Gotham Greens, LLC - rooftop greenhouse of Jenn Nelkin

[CEAC graduate] and associates; located in New York & Illinois;

producing leafy greens (lettuces, basil) vegetables.

Rooftop Greenhouse Food Production System

Local Produce http://gothamgreens.com/

Local produce, commercially grown; NFT hydroponics. Production: 40 – 45 lettuce per square foot per year

Image courtesy Gotham Greens

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Gotham Greens, Brooklyn, NYC Located on Whole Foods Market (20,000 ft2, 1860 m2).

Commercial-scale greenhouse integrated into retail food store

Image courtesy Gotham Greens

Rooftop Greenhouse Food Production System

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Lufa Farms - rooftop greenhouse in Montreal, Quebec, Canada producing vegetables

Lufa Farms http://www.hortidaily.com/article/3248/Canada-Lufa-Farms-to-open-second-large-urban-farm-this-week

Greenhouse Design (2011) 3000 m2 of production area; 3,000 plants; 40 vegetable types; 450 - 680 kg harvested each day; Six workers in the greenhouse

Rooftop Greenhouse Food Production System

Images courtesy Lufa Farms Rainbow chard Online farmer’s market

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Lufa Farms - rooftop greenhouse in Montreal, Quebec, Canada producing vegetables

Lufa Farms http://www.hortidaily.com/article/3248/Canada-Lufa-Farms-to-open-second-large-urban-farm-this-week

Rooftop Greenhouse Food Production System

Online farmer’s market

Images courtesy Lufa Farms

Wait!...look, Carrots

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In Newark, a Vertical Indoor Farm Helps Anchor an Area’s Revival By C. J. HUGHES APRIL 7, 2015

AeroFarms and its specially designed growing trays Credit: Bryan Anselm for The New York Times

AeroFarms grows vegetables and

herbs in stacked beds

Complex will contain labs, offices and

a café in 2016

Aeroponics; Stacks crops vertically

LED lighting; 30 harvests a year

Crops grow on cloth with nutrient mist

900,000 kg per year on 4300 m2 of

greens, kale, arugula & romaine

lettuce (~200 kg/m2)

http://www.nytimes.com/2015/04/08/realestate/commercial/in-newark-a-vertical-indoor-farm-helps-anchor-an-areas-revival.html?_r=0

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Food Chamber at South Pole Station - since 2004;

hydroponic veggies; 70 species; from greens to melons

(48 lbs per week; 240 square feet; 12 HPS lamps @ 1000 W)

Real-Life Working Food Production Systems

SPFGC http://ag.arizona.edu/ceac/south-pole ; SPFGC Description

http://ag.arizona.edu/ceac/sites/ag.arizona.edu.ceac/files/final%20SPFGC%20Habitation%202003%20talk%20giacomelli.pdf

South Pole Food Growth Chamber (NSF - Raytheon Polar Services - Sadler Machine Co)

Fresh Veggies;

Bright & Humid;

Fragrances;

“Gardeners”;

Psychological benefits!

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Lunar Greenhouse - hydroponic veggies; provide food, fresh water & oxygen for Bioregenerative Life Support;

(40 lbs per week; 120 square feet; 6 HPS lamps @ 1000 W)

“Real-Life” Working Food Production Systems

LGH http://ag.arizona.edu/lunargreenhouse/ ; LGH cam http://128.196.12.155/home/homeJ.html LGH Moon deployment http://www.youtube.com/watch?v=Z-0qJ4eZhs4&feature=related LGH Description http://www.youtube.com/watch?v=Q128I9KNY9k

Collapsible & light weight;

Edible biomass;

Vitamin & fiber nutrition;

Goal of sustainability;

Limited biomaterials must be recycled!

Lunar Greenhouse Prototype (NASA / Sadler Machine Co)

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According to a report released by Rabobank’s Food & Agribusiness Research and

Advisory group, the U.S. greenhouse produce industry has reached sales of over

$3 billion and is estimated to continue to increase to over $4 billion by 2020.

This growth has been driven in part by the need for more intensive production

due to limited land, water and labor. The report titled “ The Growing U.S.

Greenhouse Produce Niche--Capitalizing on High Tech Quality and Consistency”,

goes on to point out that reducing the cost of high-tech greenhouse installations

and differentiating from lower cost Mexican shade house and low-tech

greenhouse competition will be the key to future growth.

The report indicates greenhouse production will likely continue to increase in

the near term. A core challenge to that growth will be educating consumers

while differentiating greenhouse-grown products from lower-tech products. The

report said the stricter labeling laws as well as making the public aware of U.S.

and Canadian certification programs can aid in this education as well. Success in

the greenhouse edibles market is expected to continue to favor the most

efficient, reliable and experienced producers with advantages in marketing,

geography and technology. Eible Market Photo Credit: Eden Farms

U.S. greenhouse edibles market to grow

to over $4 billion by 2020

“The Growing US Greenhouse Produce Niche -- Capitalizing on High Tech Quality & Consistency”

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Business Development and Investor funding Silicon Valley Firms Plant Roots in Farm Belt Venture capitalists bet on ‘indoor farming,’…….. $½ Billion in 2014 By ILAN BRAT and JACOB BUNGE April 6, 2015 3:32 p.m. Wall Street Journal ETNew technologies that promise to change how food is grown, transported and sold are attracting increased interest from the kinds of investors that have fueled Silicon Valley powerhouses.

The money involved in U.S. food startups is still small compared with Internet companies. But venture-capital investment in agriculture and food soared 54% to $486 million last year,

according to Dow Jones VentureSource…..

Growing System in Shipping Containers

Synthetic Animal Proteins

Robotic Automation of Harvest

Tracking Software

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The Focus remains on the Plant…… so bring on the Biology

Greenhouse Production Systems for People

High quality & high yields; Safe, Secure; Pesticide-Free; Efficient use of Land, Water, & Nutrients; Predictable harvest

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Summary of Challenges

Educated people – producer, consumer, distributor

Water - availability, quality, re-use

Energy - solar, renewable, light

Plant Nutrients - inorganic, organic

Finances - powering change

Market & Social Development - powering change

Controlled Precision Agriculture

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List of Web References

No Ordinary Tomorrows https://www.youtube.com/watch?v=V02-msDXatI The Center and Faculty Programs http://ag.arizona.edu/ceac/ CEAC Tomatoes Live2.0! http://ag.arizona.edu/tomlive/GHmonitoring.html CEAC Hydroponic Tomatoes in CEA http://ag.arizona.edu/tomlive/gh2091-A_idx.html Village Farms http://www.villagefarms.com/default.aspx Hydronov, Inc http://www.hydronov.com/ Local Produce http://gothamgreens.com/ Intro Hydroponics & CEA http://ag.arizona.edu/ceac/pls-217-introduction-hydroponics-and-cea Aquaponics: http://ag.arizona.edu/ceac/sites/ag.arizona.edu.ceac/files/UA_Aquaponcs.pdf http://community.theaquaponicsource.com/video/aquaponics-multi-crop-systems-regenerate-global-coasts Nature’s Sweet Tomatoes http://naturesweet.com/ High Tunnels http://hightunnels.org/ Plant Factory http://bt.e-ditionsbyfry.com/display_article.php?id=1327146 Green Sense Farms http://greensensefarms.com/produce/ Challenges in Vertical Farming Workshop, 2012: http://www.bing.com/videos/search?q=gene+giacomelli+video&FORM=VIRE5#view=detail&mid=4D8EC3E49966FC3A92794D8EC3E49966FC3A9279 Local Produce http://gothamgreens.com/

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List of Web References

Lufa Farms http://www.hortidaily.com/article/3248/Canada-Lufa-Farms-to-open-second-large-urban-farm-this-week SPFGC http://ag.arizona.edu/ceac/south-pole ; SPFGC Description http://ag.arizona.edu/ceac/sites/ag.arizona.edu.ceac/files/final%20SPFGC%20Habitation%202003%20talk%20giacomelli.pdf LGH http://ag.arizona.edu/lunargreenhouse/ LGH cam http://128.196.12.155/home/homeJ.html LGH Moon deployment http://www.youtube.com/watch?v=Z-0qJ4eZhs4&feature=related LGH Description http://www.youtube.com/watch?v=Q128I9KNY9k Earthlight Documentary http://cals.arizona.edu/earthlight/ NASA Steckler Space Grant Program http://ag.arizona.edu/lunargreenhouse/

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Dr. Gene Giacomelli Director CEAC, [email protected] +1 520 626 9566 Prof. Gene Giacomelli is a faculty member within the Department of Agricultural and Biosystems Engineering at The University of Arizona, and Director of the Controlled Environment Agriculture Center. Giacomelli has gained international reputation through his pioneering work and expertise in the area of protected crops. Growing food on other planets is one of the collaborative international projects that he is leading, which is supported by the NASA Space Grant Consortium at the University of Arizona. The focus is efficient use of water, energy and other resources for implementation of a food and life support system for Moon/Mars. The results from this project will be applied to Earth protected agriculture food production systems."

For Further Information

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The CEAC (Controlled Environment Agriculture Center) and The University of Arizona are dedicated to development of CE (Controlled Environment) technologies and worldwide applications, and for educating young people about the science and engineering of CE and hydroponic food support systems, and the other CE applications. We will implement an interactive outreach and educational program to promote the benefits of CE for food production for modern agriculture, as well as, the new technologies of CE for enhancing, restoring, and maintaining critical earth life systems and human quality of life scenarios. CE systems will be developed to help feed the world, while utilizing energy, labor and water resources effectively, and CE will become the platform for applications of new technologies using plant physiological processes [biomass fuels]; for space colonization life support [recycling all resources]; for remediation of air [carbon sequestration] and water [salts, heavy metals]; and for phytochemicals and plant-made pharmaceuticals [lycopene, vaccines].

For Further Information