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Copyright © 1998-2003 Japan Cash Machine Co. Ltd. All rights reserved.
WORLD BILL ACCEPTORWBA-12-SSWBA-13-SSWBA-22-SSWBA-23-SS
WBA-24-SS2WBA-25-SS2
Model NumbersSpecifications
CHAPTER 1
Date: November, 2003
WBA MANUAL CHAPTER 1
How to read the Model Classification Number
Model Numbers
WBA - * * - SS(2) - * * * (*) - * * * - * *(1) (2)(3) (4) (5) (6) (7)(8)(9) (10)
(1) WBA Bill Acceptor
(2) Type of acceptor head1 - 1x head (magnetic sensors enhanced)2 - 2x head (optical sensors enhanced)
(3) Type of CPU board0 - Flash ROM (1M)1 - EPROM (1M)2 & 4 - Flash ROM (4M)3 & 5 - EPROM (4M)
(4) Type of Cash BoxSS - SS Down Stacker (80mm width)SS2 - SS2 Down Stacker (82mm width for Euro
banknotes)
(5) Country Code
(6) Denominations to be accepted(Example) Euro banknotes
(7) Cash Box Capacity4 - 400 notes5 - 500 notes (standard)A - 1,000 notes
(8) Faceplate0 - without faceplate (standard)1 - with faceplate
(9) Guide Width1 - 66mm (Type 1)2 - 70mm (Type 2)3 - 76mm (Type 3)4 - 80mm (Type 4)5 - 82mm (Type 5)
(10) Interface01 - ID001: Parallel Interface02 - ID002: Pulse Interface03 - ID003: Bidirectional Serial Interface
(standard)44 - ID044/045: Serial & Pulse Interface0A2 - ID-0A2: Serial & Pulse Selectable
Interface
Contact JCM for other I/F.
EUR1EUR2EUR3EUR4EUR5 * * * * * * *
* * * * * ** * * * ** * * ** * *
Country Code
Denomination
EXAMPLE
WBA-25-SS2-EUR5-505-03WBA model bill acceptor for Euro banknotes accepting up to 500 Euro, with 2x head, EPROM, SS2 stacker, 500-notecash box, 82mm width bill guides and ID-003 I/F without faceplate.
1. Model Classification
Page 1
WBA MANUAL CHAPTER 1
MO
DEL
NU
MBE
RS
SPE
CIF
ICAT
ION
S
2. General Specifications
Accepted Bill Denominations: Refer to the software specifications of each unit.Bill insertion: Refer to the software specifications of each unit.Acceptance rate: 90% or more (Including the 1st return and 2nd acceptance.
The following bills, however, are excluded.)a) Dirty, worn, wet, torn, or extremely wrinkled bills.b) Bill with a folded corner or edge.c) Bill with a noticeable cutting size difference or printingdisplacement.
Validation Time: Within 2 seconds (Time until the output of the vend signal.)Standard Interface: ID-003 bi-directional serial interface (Photocoupler isolation)Cash box: Security (lockable) box
Capacity --- Average 500 bills (Coupons)Note: The lock shall be installed by a user (the catch is supplied
with the unit.)Escrow: One bill or one barcode couponPower requirements: DC +12V (+-5%), capacity 2.5A or morePower consumption: Standby status --- 2.8VA
Operation status --- 14VA (MAX. 24VA)Environment: Operating temperature --- 0 oC to 45 oC
Storage temperature --- -20 oC to 60 oCRelative humidity --- 30% to 80%No direct sunlight
Outside dimensions: Refer to the drawing below.Weight: Main unit(with cash box)--- Approx. 4.8 Kg
Cash box alone --- Approx 1.5 KgInstallation: Horizontal and indoor installation
45.8
6-M4
2-M7
114
303.
8
278
3.521
10.5
2
6.649.86.6
6.6276.6
6.6
50
225
22.2
100
150
30
100
155
67
298
30
21.5
267
202
9.2
67
9.2
4.2
2.5+0.05 0
104.
4
93 87
3. Dimensions
Page 2
Copyright © 1998-2003 Japan Cash Machine Co. Ltd. All rights reserved.
WORLD BILL ACCEPTORWBA-12-SSWBA-13-SSWBA-22-SSWBA-23-SS
WBA-24-SS2WBA-25-SS2
Operation Manual
CHAPTER 2
Date: August, 2003
WBA MANUAL CHAPTER 2
Contents
1. Features ........................................................................................................................ P12. Component Names ....................................................................................................... P13. DIP Switch Setting ........................................................................................................ P24. Installation ..................................................................................................................... P25. Input/Output Circuits ..................................................................................................... P36. Cabling .......................................................................................................................... P37. Pin Assignment ............................................................................................................ P48. Operation Flowchart ...................................................................................................... P59. Retrieving Bills .............................................................................................................. P610. Clearing Bill Jam ......................................................................................................... P611. Preventive Maintenance .............................................................................................. P7
OP
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WBA MANUAL CHAPTER 2 Page 1
The WBA has the following features.
· Able to read a wide range of bill sizesFour types of bill guides are available for theWBA. Switching the bill guides allows the unit toread bills ranging from 62mm to 82mm wide.The length of bills read are from 125mm to170mm.
62mm - 82mm
· DIP switch settings to accept/reject billsUp to 7 denominations are accepted.Accept / reject of each denomination is Dip-switch selectable.
· Easy bill retrievalThe cash box can be detached from the main unit towithdraw deposited bills.The machine can be equipped with a lock for highersecurity. Each SS and SS2 cash box stores up to 500bills.
1. Features
2. Component Names
Acceptor head
Acceptor headrelease lever
Transport unit release lever
Cash box release lever
Cash box
Bill insertion slot
Transport unit
WBA MANUAL CHAPTER 2
3. Dipswitch Settings
8 7 6 5 4 3 2 1 OFF
Verify the software in the WBA before installing it. The DIPswitch settings are determined by the software.See software specifications proivded separately for DIPswitch settings of your software.
4. Installation
1. Installation
There are three mounting holes on each side(a total of six mounting holes).
2. Switching the bill guides
Unless your WBA has been used with another software before,correct bill guides should be installed in the acceptor unit .Each software has designated bill guide types (ex. USA = 66mmwidth = Type 1 Bill Guide, EUR5 = 82mm width = Type 5 Bill Guide).Refer to the software specification to find which bill guide should beinstalled.
To remove the bill guides, first remove the acceptor head from themain unit and then push out the bill guides from the back of theacceptor head with a Phillips-head screwdriver. To install the billguides, push the guides into the acceptor head slot from the frontuntil you hear a click. Be sure to push the guides in the correctdirection.
Page 2
OP
ER
ATIO
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WBA MANUAL CHAPTER 2
5. Input/Output Circuits
6. Cabling
External connectorSocket DR1-12-2SCFO(JAE)Contact DR-SC24-7000(JAE)
External connector (CN1)Housing 51030-0230(MOLEX)Contact 50083-8*14(MOLEX) (AWG #24~#30)
External connector (CN2)Housing 51030-0530(MOLEX)Contact 50083-8*14(MOLEX) (AWG #24~#30)
External connector (CN3)Housing 51030-0430(MOLEX)Contact 50083-8*14(MOLEX) (AWG #24~#30)
External harness
Page 3
WBA MANUAL CHAPTER 2
Pin No.12
Signal Name+ 12VGND
FunctionDC +12V power supplyGround
CN 1
2 1
Pin No.12345
Signal NameM. RESTXD+ 12VRXDGND
FunctionAcceptor reset signalData transmissionInterface Power supply (DC+12V)Data receptionGround
CN 2
5 4 3 2 1
CN 3
4 3 2 1
Pin No.1234
Signal NameLED +LED -NCNC
FunctionLED drive (anode)LED drive (cathode)ReservedReserved
Pin No.123456789
1011121314151617181920
Signal Name+ 12VGNDM. RESTXD+ 12VRXDGNDNCNCNCNCNCGND GroundLED + LED Drive (Anode)NC Do not use this pinNC Do not use this pinNC Do not use this pinLED - LED Drive (Cathode) NC Do not use this pinNC Do not use this pin
FunctionDC +12V power supplyGround Acceptor reset signalData transmissionInterface Power supply (DC+12V)Data receptionGroundDo not use this pinDo not use this pinDo not use this pinDo not use this pinDo not use this pin
Connector1 7
14 20
7. Pin Assignment - ID-003 I/F (Standard)
Page 4
OP
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ATIO
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WBA MANUAL CHAPTER 2
8. Operation Flowchart - ID-003 I/F (Standard)
POWER ON
CPU.ROM.RAMTEST
OK
TEST MODE
VALI.STACKERTEST
OK
OK
STAND-BY
UNEXPECTEDSENSOR ON
ENABLE
LED ON
BILLINSERTED
MOTOR FWD
DATASAMPLINGSTART
OK
LED OFF
BILLREMOVED
A
A A
B
B
A
NO
NO
NO
NO
NO
NO
NO
NO
NO(JAM)
NO(JAM)
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
ILLEGALDATA/CONDITION
SAMPLINGEND
MOTOR STOP
VALIDATESAMPLING
DATA
INHIBITCONDITION
CREDIT OUTPUT
BILL FEED OUTTO STACKER
FEED OK
VEND OUTPUT
BILL STACK
STACKCOMPLETE
FULL
FULL ON
LED OFF
STOP
STOP
TEST MODE
REJECT
OK
LED OFF
BILL REJECT
A
Page 5
WBA MANUAL CHAPTER 2 Page 6
9. Retrieving Bills
1. Push the release lever down and pull thecash box forward.
2. Open the cash box cover and removethe bills.
10. Clearing Bill Jam
1. Pull the tabs on both sides of the acceptorforward to open the acceptor head. Removethe jammed bill.
2. If the jammed bill cannot be removed byopening the acceptor, pull the transport unitopen/close lever to open the transport coverand remove the jammed bill.
OP
ER
ATIO
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WBA MANUAL CHAPTER 2 Page 7
3. When a bill is jammed near the inlet of the cashbox, push the release lever down to pull out thecash box and remove the jammed bill.
11. Preventive Maintenance
It is important to keep the bill path, rollers, andbelts clean. The sensor lenses are transparent,and made of polymer material. Handle them withcare.
To clean the lenses, use a lint-free cloth and mildnon-abrasive detergent such as liquid dish soapmixed with water.
Do not use alcohol or thinner for cleaning.
Note: JCM recommend Cleaning Cards #G00173
Cash box Preventive Maintenance (P/M)Do periodic P/M on the cash boxes to ensureproper operation. Use compressed air to blowout the paper fibers and other debris that buildsup over time. Check the belts and all movingparts for wear and proper positioning. If the unitdoes not operate properly, it can cause bill jams.
After completing the P/M, Auto-Calibration is
recommended (Refer to Chapter 7).For
Copyright © 1998-2003 Japan Cash Machine Co. Ltd. All rights reserved.
WORLD BILL ACCEPTORWBA-12-SSWBA-13-SSWBA-22-SSWBA-23-SS
WBA-24-SS2WBA-25-SS2
ID-003 CommunicationSpecifications
CHAPTER 3
Date: August, 2007
Copyright © 1998-2003 Japan Cash Machine Co. Ltd. All rights reserved.
WORLD BILL ACCEPTORWBA-12-SSWBA-13-SSWBA-22-SSWBA-23-SS
WBA-24-SS2WBA-25-SS2
Disassemblyand
Assembly
CHAPTER 4
Date: August, 2007
WBA MANUAL CHAPTER 4
Contents
1 Disassembly of Unit ...................................................................................................... P12 Disassembly of Validator Unit ....................................................................................... P2
1. Removing the upper sensor board ........................................................................... P22. Removing the lower sensor board ............................................................................ P2
3 Disassembly of Transport Unit ...................................................................................... P41. Removing the CPU board assembly ......................................................................... P42. Removing the stack motor and encoder sensor board ............................................. P53. Removing the driving motor, encoder sensor board, and lever sensor board........... P64. Removing the solenoid lever assembly and solenoid lever sensor board ................ P75. Removing the feed-out sensor board assembly ....................................................... P86. Removing the upper timing belt and home position sensor board assembly ............ P97. Removing the lower timing belt ............................................................................... P10
4 Disassembly of Cash Box ........................................................................................... P111. Removing the press mechanism unit ...................................................................... P112. Removing the timing belt ........................................................................................ P12
DIS
AS
SE
MB
LY A
ND
AS
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MB
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WBA MANUAL CHAPTER 4 Page 1
1 Disassembly of Unit
1. Pull down the acceptor head release lever topull out the acceptor head.
2. Pull down the transfer unit release lever and pullout the transfer unit.
3. Press down the cash box release lever to pullout the cash box.
WBA MANUAL CHAPTER 4 Page 2
1. Removing the upper sensor board(1) While pushing down latches using a small
screwdriver, slide the metal cover off. Thelatches are located inside recess on themetal cover (2 locations).
(2) Disconnect the harness from the sensorboard and remove 3 screws to remove thesensor board.
2. Removing the lower sensor board(1) Remove 4 screws on each side and
disconnect the harness to remove the cover.
2 Disassembly of Validator Unit
DIS
AS
SE
MB
LY A
ND
AS
SE
MB
LY
WBA MANUAL CHAPTER 4 Page 3
(2) Remove 3 screws securing the lower sensorboard and remove the sensor board.
(3) Remove the E-ring from the shaft andremove the gear. Remove 2 screws and 2washers which secure the belt tensionassembly on both sides.
(4) Remove the E-ring from the shaft and shiftthe shaft toward the opposite side. At thistime, two pins which fix the gear will pop up.Remove these pins. Pull out the shaftcompletely and remove the 2 belt tensionassembly units.
WBA MANUAL CHAPTER 4 Page 4
(5) Remove the E-ring and disassemble the unitinto belts, tension rollers, pulleys, tensionsprings, and shaft.
3. Disassembly of Transport Unit
1. Removing the CPU board assembly(1) Disconnect 9 connectors from the CPU
board.
(2) Remove 2 screws securing the CPU boardassembly on both sides and remove 1screw from the validator catch to removethe beam. Then, pull out the CPU board.
DIS
AS
SE
MB
LY A
ND
AS
SE
MB
LY
WBA MANUAL CHAPTER 4 Page 5
(3) Remove 1 screw from the CPU board anddisconnect the harness to the underside ofthe board.
2. Removing the stack motor and encodersensor board(1) Remove 1 mounting screw of the encoder
sensor board and pull out the encodersensor board. Then, disconnect the harnessof the encoder sensor board.
(2) Insert a screwdriver into the notch of thestack motor encoder and remove 2 mountingscrews to remove the motor.
WBA MANUAL CHAPTER 4 Page 6
3. Removing the driving motor, encodersensor board, and lever sensor board(1) Remove 1 mounting screw of the encoder
sensor board and pull out the encodersensor board. Disconnect the harness onthe encoder sensor board.
(2) Insert the screwdriver into the notch of thedriving motor encoder and remove 2mounting screws to remove the motor.
(3) Remove 1 screw and disconnect theharness to remove the lever sensor board.
DIS
AS
SE
MB
LY A
ND
AS
SE
MB
LY
WBA MANUAL CHAPTER 4 Page 7
4. Removing the solenoid lever assemblyand solenoid lever sensor board(1) Pull out the latch lever and pull up the entire
solenoid lever cover. Remove 1 screw atthe tip to remove the TR cover.
(2) Remove 2 screws and disconnect theharness to remove the solenoid lever sensorboard.
(3) Remove the spring at the lower portion of thesolenoid lever assembly. Remove 2 screwson both sides and 4 E-rings, and pull out theshaft to remove the solenoid lever assembly.
WBA MANUAL CHAPTER 4 Page 8
(4) Disassembly diagram of solenoid leverassembly.
5. Removing the feed-out sensor boardassembly(1) Remove 2 screws, one each side, and
disconnect the harness to remove the feed-out sensor board.
(2) Disassembly diagram of feed-out sensorboard assembly.
DIS
AS
SE
MB
LY A
ND
AS
SE
MB
LY
WBA MANUAL CHAPTER 4 Page 9
6. Removing the upper timing belt andhome position sensor board assembly(1) Remove the E-ring and remove the gears
on both sides. At this time, a pin will pop-upfrom the left gear. Remove this pin.
(2) Remove 4 screws, 2 each side, and pull outthe home position sensor board todisconnect the harness.
(3) Remove 3 E-rings and a washer. Next, shiftthe timing belt wheel toward the inner sideand pull out 2 pins. The shaft can beremoved from the left side. Remove thetiming belt.
WBA MANUAL CHAPTER 4 Page 10
(4) Disassembly diagram of shaft
7. Removing the lower timing belt(1) Remove 7 E-rings. 3 gears, 1 pin, and 4
screws.
(2) Separate the transfer unit to remove thetiming belt.
DIS
AS
SE
MB
LY A
ND
AS
SE
MB
LY
WBA MANUAL CHAPTER 4 Page 11
4 Disassembly of Cash Box
1. Removing the pusher mechanism unit(1) Remove 2 screws and pull out the pusher
mechanism unit.
(2) Remove 6 screws on both sides to removethe pusher mechanism.
WBA MANUAL CHAPTER 4 Page 12
2. Removing the timing belt(1) Remove 2 screws on both sides to remove
the coupling bracket.
(2) Remove 4 E-rings, 2 gears, 1 pin, and 2bearings to remove the spring fixed on theshaft.
(3) Separate the pusher mechanism to removethe timing belt.
Contents
Wiring Diagram 1. WBA-14-SS3B 2. WBA-15-SS3B 3. WBA-24-SS3B 4. WBA-25-SS3B
CHAPTER 5
Copyright © 1998-2004 Japan Cash Machine Co.Ltd. All rights reserved.
Issue 2007-08
Bill AcceptorWBA-14/15-SS3BWBA-24/25-SS3B
5 - 2
CHAPTER 5 Wiring Diagram
1. W
BA
-14-
SS3B
3 1 21 2 3 41 2 33 2 11 2 31 2 3
FEED
MO
TOR
STA
CK
ER M
OTO
R
SEN
SOR
BO
AR
DK
I980
-JC
KI9
80-J
C
KI1
102-
JC
KR
797-
JC
KI9
82-J
C
KI1
044-
JC
SOLE
NO
ID
943-
840-
05-0
9B-0
2
840-
05-0
8A
840-
05-0
7A
840-
05-0
6A
664-
840-
05-0
5B-0
1
664-
840-
05-0
4B-0
1B
RO
WN
RED
OR
AN
GE
YEL
LOW
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
E
BR
OW
NR
EDO
RA
NG
E
BR
OW
NR
EDO
RA
NG
EY
ELLO
W
BR
OW
NR
EDO
RA
NG
E
RED
RED
(YEL
LOW
)
664-
843-
06-0
8-01
CN
1
CN
2
CN
3
CN
4
CN
5
CN
6
CN
7
CN
8
CN
9
CN
10
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10
ENC
-AEN
C-C
ENC
-GSE
NC
-ASE
NC
-CSE
NC
-GFE
IN-A
FEIN
-CFE
IN-G
NC
1 2 3 4
LED
+LE
D-
NC
NC
+12
GN
DM
.RES
TXD
+12V
RX
DG
ND
I-TT
L1O
-TTL
1I-
TTL2
O-T
TL2
I-TT
L3I/F
GN
DLE
D-P
I-TT
L4I-
TTL5
O-T
TL3
O-T
TL4
O-T
TL5
O-T
TL6
HO
T+H
OT-
1 2 1 2ST
HO
T+ST
HO
T-
1 2 3 4 5 61 2 3 41 2 3
DG
5V
FEO
T-E
DG
GN
D
DG
5V
SHO
M-C
CA
BX
-CD
G G
ND
SLEV
-ASL
EV-C
SLEV
-GN
CSO
L+SO
L-
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
AN
GN
DA
N 6
VA
N0
AN
1A
N2
AN
3A
N4
AN
5A
N6
AN
7S-
SW1
S-SW
2S-
SW3
S-SW
4S-
SW5
S-SW
6FL
EVR
ESET
SKL
TXD
(DI)
RX
D(D
O)
CS
LD TOS
DG
5V
DG
GN
D
CPU
BO
AR
D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
843-
05-0
1AB
RO
WN
RED
OR
ENG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
1 2 3 4
DG
5V
IT T
XD
IT R
XD
DG
GN
D
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
840-
05-0
2BB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
E
840-
05-0
1B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
AN
GN
DA
N 6
VA
N0
AN
1A
N2
AN
3A
N4
AN
5A
N6
AN
7D
/M I/M I/RB
H R
ESR
CK
PH R
ESFL
EVR
ESET
SKL
TXD
(DI)
RX
D(D
0)C
SLD TO
SD
C 5
VD
C G
ND
1 2 3 4 5 6
AN
6V
AN
GN
DM
GS
PT1/
HG
RPT
2/H
GR
PTB
AR
H
1 2 3 4 5 6 7 8 9 10 11 12
D/M I/H I/R
PH R
ESG
AIN
RC
KSK
LLD
DA
1 D
ON
CD
C 5
VD
C G
ND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
840-
06-0
9C84
0-06
-08C
840-
05-0
3A
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
SEN
SOR
BO
AR
D (U
P)SE
NSO
R B
OA
RD
(DO
WN
)
CN
1C
N2
CN
3
CN
1
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
5 - 3
CHAPTER 5 Wiring Diagram
2. W
BA-1
5-SS
3B
840-
05-0
6AB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
E
PUR
PLE
GR
AYW
HIT
E
840-
05-0
7AB
RO
WN
RED
OR
AN
GE
BR
OW
NR
EDO
RA
NG
EY
ELLO
W
840-
05-0
8A
943-
840-
05-0
9B-0
1B
RO
WN
RED
OR
AN
GE
RED
RED
(YEL
LOW
)
1 2 3 1 2 3 3 2 1
KI9
80-J
C
KI9
80-J
C
KI1
102-
JC
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
KR
797-
JC
KI9
82-J
C
KI1
044-
JC
CN
1
CN
2
CN
3
CN
4
CN
5
CN
6
CN
7
CN
8
CN
9
CN
103 1 21 2 3 41 2 3
FEED
MO
TOR
STA
CK
ER M
OTO
R
664-
840-
05-0
4B-0
1B
RO
WN
RED
664-
840-
05-0
5B-0
1O
RA
NG
EY
ELLO
W
MO
T+M
OT-
1 2 1 2 1 2 3 4 5 6 7 8 9 10 1 2 3 1 2 3 4 1 2 3 4 5 6
SLEV
-ASL
EV-C
SLEV
-GN
CSO
L+SO
L-
DC
5V
SHO
M-C
CA
BX
-CD
G G
ND
DC
5V
FEO
T-E
DC
GN
D
ENC
-AEN
C-C
ENC
-GSE
NC
-ASE
NC
-CSE
NC
-GFE
IN-A
FEIN
-CFE
IN-G
NC
ST M
OT+
ST M
OT-
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
+12
GN
DM
.PES
TXD
+12V
RX
DG
ND
I-TT
L1O
-TTL
1I-
TTL2
O-T
TL2
9 I-
TTL3
I/F G
ND
LED
-PI-
TTL4
I-TT
L5O
-TTL
3O
-TTL
4O
-TTL
5O
-TTL
6
1 2 3 4 1 2 3 4
LED
+LE
D-
NC
NC
DG
5V
IT T
XD
IT R
SXD
C G
ND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
AN
GN
DA
N 6
VA
NO
AN
1A
N2
AN
3A
N4
AN
5A
N6
AN
7S-
SH1
S-SH
2S-
SH3
S-SH
4S-
SH5
S-SH
6FL
EVPR
ESET
SKL
TXD
(DC
)R
XD
(D0)
CS
LD TOS
DC
5V
DC
GN
D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
843-
05-0
1A66
4-84
3-06
-08-
02
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
840-
05-0
2B84
0-05
-01B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
CN
1A
N G
ND
AN
6V
AN
0A
N1
AN
2A
N3
AN
4A
N5
AN
6A
N7
D/M T/H
I/RB
H R
ESR
CK
PH R
ESFL
EVR
ESET
SKL
TXD
(DI)
RX
D(D
O)
CS
LD TOS
DG
5V
DG
GN
D
1 2 3 4 5 6
AN
6V
AN
GN
DM
GC
PT1/
MG
RPT
2/M
GR
PTB
AR
H
D/M T/H
I/RPH
RES
GA
INR
CK
SKL
LDD
A1
DO
NC
DG
5V
DG
GN
D
1 2 3 4 5 6 7 8 9 10 11 12CN
2
CN
3
SEN
SOR
BO
AR
D (D
OW
N)
840-
06-0
8C84
0-06
-09C
SEN
SOR
BO
AR
D (U
P)
840-
05-0
3B
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
E
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18CN
1
SOLE
NO
ID
CPU
BO
AR
D
5 - 4
CHAPTER 5 Wiring Diagram
3. W
BA-2
4-SS
3B
SEN
SOR
BO
AR
D (U
P)SE
NSO
R B
OA
RD
(DO
WN
)
840-
05-0
3B84
0-05
-02C
843-
05-0
11 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
KI9
80-J
C
KI9
80-J
C
KI9
80-J
C
KR
797-
JC
KI9
82-J
C
1 2 3 1 2 3 1 2 33 2 1 1 2 3 4 3 2 1K
I104
4-JC
943-
840-
05-0
9A-0
1B
RO
WN
RED
OR
AN
GE
RED
RED
(YEL
LOW
)
BR
OW
NR
EDO
RA
NG
EY
ELLO
W
840-
05-0
2
840-
05-0
7B
RO
WN
RED
OR
AN
GE
PUR
PLE
GR
AYW
HIT
E
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
840-
05-0
6
664-
840-
05-0
5A-0
1O
RA
NG
EY
ELLO
W
BR
OW
NR
ED
664-
840-
05-0
4A-0
1
FEED
MO
TOR
STA
CK
ER M
OTO
R
MO
T+M
OT-
1 2 1 2ST
MO
T+ST
MO
T-
ENC
-AEN
C-C
ENC
-GSE
NC
-ASE
NC
-CSE
NC
-GFE
IN-A
FEIN
-CFE
IN-G
NC
DG
5V
FEO
T-E
DG
-GN
D
1 2 3 1 2 3 4
DG
5V
SHO
M-C
CA
BX
-CD
G G
ND
SLEV
-ASL
EV-C
SLEV
-GN
CSO
L+SO
L-
1 2 3 4 5 6
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
+12
GN
DM
.RES
TXD
+12V
RX
DG
ND
I-TT
L10-
TTL1
I-TT
L20-
TTL2
I-TT
L3I/F
GN
DLE
D-P
I-TT
L4I-
TTL5
O-T
TL3
O-T
TL4
O-T
TL5
O-T
TL6
LED
+LE
D-
NC
NC
1 2 3 4 1 2 3 4
DG
5V
IT T
XD
IT R
XD
DG
GN
D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
AN
GN
DA
N 6
VA
N0
AN
1A
N2
AN
3A
N4
AN
5A
N6
AN
7S-
SW1
S-SW
2S-
SW3
S-SW
4S-
SW5
S-SW
6FL
EVR
ESET
SKL
TXD
(DI)
RX
D(D
O)
SS LD TOS
DG
5V
DG
GN
D
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
BR
OW
NR
EDO
RA
NG
EY
EELL
OW
GR
EEN
BLU
EE
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
BR
OW
NR
EDO
RA
NG
EY
EELL
OW
GR
EEN
BLU
EE
840-
05-0
2A84
0-05
-01A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
AN
GN
DA
N 6
VA
N0
AN
1A
N2
AN
3A
N4
AN
5A
N6
AN
7D
/M T/H
I/RB
H R
ESR
CK
PH R
ESFL
EVR
ESET
SKL
TXD
(DI)
RX
D(D
O)
CS
LD TOS
DG
5V
DG
GN
D
1 2 3 4 5 6 7 8 9 10
AN
6V
AN
GN
DU
PTC
U P
TRU
PTL
MA
GPT
183
PT28
4PT
BA
R. H
NC
1 2 3 4 5 6 7 8 9 10 11 12
D/M I/R
UIR
ON
UR
ED O
NPH
RES
GA
INR
CK
SKL
LDD
A1
D0
DG
5V
DG
GN
D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
K
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
840-
05-1
6A
664-
843-
06-0
8-01
CN
5
CN
6
CN
7
CN
8
CN
9
CN
10
CN
4
CN
3
CN
2
CN
1
CPU
BO
AR
D
1 2 3 4 5 6 7 8 9 10
SEN
SOR
BO
AR
D
SOLE
NO
ID
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
CN
3
CN
2C
N1
CN
1
5 - 5
CHAPTER 5 Wiring Diagram
4. W
BA-2
5-SS
3B
1 2 3 4 5 6 7 8 9 10
BR
OW
NR
EDO
RA
NG
EY
ELLO
W
BR
OW
NR
EDO
RA
NG
E
1 2 3 1 2 3 4 3 2 11 2 31 2 3 3 2 1
KI9
80-J
C
KI9
80-J
C
KI1
102-
JC
KR
797-
JC
KI9
82-J
C
KI1
044-
JCSE
NSO
R B
OA
RD
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
SEN
SOR
BO
AR
D
BR
OW
NR
EDO
RA
NG
E RED
RED
(YEL
LOW
)
BR
OW
NR
ED
OR
AN
GE
YEL
LOW
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
E
840-
05-0
8
840-
05-0
7
1 2M
OT+
MO
T-
ST M
OT+
ST M
OT-
1 2
ENC
-AEN
C-C
ENC
-GSE
NC
-ASE
NC
-CSE
NC
-GFE
IN-A
FEIN
-CFE
IN-G
NC
1 2 3
DG
5V
FEO
T-E
DG
GN
D
1 2 3 4
DG
5V
SHO
M-C
CA
BX
-CD
G G
ND
1 2 3 4 5 6
SLEV
-ASL
EV-C
SLEV
-GN
CSO
L+SO
L-
1 2 3 4
LED
+LE
D-
NC
NC
1 2 3 4
DG
5V
IT T
XD
IT R
XD
DG
GN
D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
AN
GN
DA
N 6
VA
NO
AN
1A
N2
AN
3A
N4
AN
5A
N6
AN
7S-
SW1
S-SW
2S-
SW3
S-SW
4S-
SW5
S-SW
6FL
EVR
ESET
SKL
TXD
(DI)
RX
D(D
O)
CS
LD TOS
DG
5V
DG
GN
D
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
+12
GN
DM
.RES
TXD
+12V
RX
DG
ND
I-TT
L1O
-TTL
1I-
TTL2
O-T
TL2
I-TT
L3I/F
GN
DLE
D-P
I-TT
L4I-
TTL5
O-T
TL3
O-T
TL4
O-T
TL5
O-T
TL6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
843-
05-0
1
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
OR
AN
GE
YEL
LOW
GR
EEN
BLU
EPU
RPL
EG
RAY
WH
ITE
BLA
CK
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
AN
GN
DA
N 6
VA
N0
AN
1A
N2
AN
3A
N4
AN
5A
N6
AN
7D
/M T/H
I/RB
H R
ESR
CK
PH R
ESFL
EVR
ESET
SKL
TXD
(DI)
RX
D(D
0)C
SLD TO
SD
G 5
VD
G G
ND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
AN
6V
AN
GN
DU
PTC
U P
TRU
PTL
MA
GPT
1&3
PT2&
4PT
BA
R H
NC
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12
D/M I/R
UIR
ON
UR
ED O
NPH
RES
GA
INR
CK
SKL
LDD
A1
D0
DG
5V
DG
GN
D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
K
BR
OW
NR
EDO
RA
NG
EY
ELLO
WG
REE
NB
LUE
PUR
PLE
GR
AYW
HIT
EB
LAC
KB
RO
WN
RED
840-
06-0
3B
840-
05-1
6A
840-
06-0
2C
664-
843-
06-0
8-02
CPU
BO
AR
D
664-
840-
05-0
4A-0
1
664-
840-
05-0
5A-0
1
840-
05-0
6
943-
840-
05-0
9A-0
1
SEN
SOR
BO
AR
D (D
OW
N)
SEN
SOR
BO
AR
D (U
P)
CN
1C
N1
CN
2
CN
3
CN
2
CN
3
CN
4
CN
1C
N5
CN
6
CN
7
CN
8
CN
9
CN
10
840-
05-0
2A84
0-05
-01A
SOR
ENO
ID
FEED
MO
TOR
STA
CK
ER M
OTO
R
WBA MANUAL CHAPTER 5
12
34
56
78
12
34
56
78
B C D EA
B C D EA
Page 4
WBA
-23-
SS
Copyright © 1998-2003 Japan Cash Machine Co. Ltd. All rights reserved.
WORLD BILL ACCEPTORWBA-12-SSWBA-13-SSWBA-22-SSWBA-23-SS
WBA-24-SS2WBA-25-SS2
Trouble Shooting
CHAPTER 6
Date: August, 2003
JAPAN CASH MACHINE CO., LTD. Page 1
[INTRODUCTION]
Most failures in the acceptor occur due to a minor cause. It is important to check that the connector is properly connected and that the harness is not disconnected, before replacing parts.
Poorly accepting of bills by the acceptor is often due to a fact that iron content adheres to the magnetic head or the magnetic head roller. Therefore the acceptor should be cleaned.
To determine the cause of the failure and fine defective parts, it is important to observe in detail the operating state of the acceptor when the power is turned on.
The use of the test mode of WBA also allows the cause of the failure to be checked.When the acceptor head has been disassembled to repair or when the sensor board has been replaced, the
sensor should be adjusted.The repair should be performed referring to the adjustment manual, the wiring diagram and the
disassembling procedures.
[CLASSIFICATION OF FAILURE]
The cause of failure can be broadly classified into the following four failures. Check the operating state.
(1) Test mode fails to be entered.
(2) Initial operation is error.
(3) Bills are rejected or poorly accepted.
(4) Bills are transferred not smoothly.
WBA MANUAL CHAPTER 6
TRO
UB
LE S
HO
OTI
NG
Page 2
(1) Test mode fails to be entered
Check that dip switch settingis correct
Both LED1 and LED2 on CPUboard does not light up
On CPU board, LED1 flickersand LED2 does not light up
On CPU board, LED1 does not light up and LED2 flickers
On CPU board, LED1 light upand LED2 does not light up
On CPU board, LED1 light upand LED2 flickers
Result of CPU board check isOK
Power is supplied toCPU board?
Check power lineharness
ROM errorNormal ROM has beenmounted and properlydownloaded?
Replace CPUboard
YES
YES
YES
YES
YES
YES
YES
YES
NO NO
NO
NO
NO
NO
NG
JAPAN CASH MACHINE CO., LTD. Page 3
(2) Initial operation is error
Check LED fornumber of flickers
Number of flickers isone
Number of flickers istwo
Number of flickers isthree
Number of flickers isfour
Number of flickers isfive
Number of flickers issix
Number of flickers iseight
Number of flickers isten
Full cash box
Pressure unit errorStacker jamStacker home sensor error
Stacker lever errorStacker lever sensor errorOpened transfer unit cover
Jam within acceptor headSensor error within acceptor head
Disengaged acceptor headDifferent kind of acceptor head
Transfer errorTransfer motor errorEncoder sensor error
Stacker lever errorStacker lever sensor error
Cash box not insertedCash box sensor error
WBA MANUAL CHAPTER 6
TRO
UB
LE S
HO
OTI
NG
Page 4
(3) Bills are rejected or poorly accepted
Check that ROM ismatched with billcompatible country
Clean inside of acceptorhead and check againacceptation
Adjust sensor and checkagain acceptation
Check harness fordisconnection
Check sensor board
Check CPU board
Replace ROM
Replace harness
Replace sensorboard
Replace CPU board
NG NG
NG
NG
NG
OK
NG
(4) Bills are transferred not smoothly
Check bills for transferstate
Check transfer path
Check transfer roller
Check transfer belt
Check lever
Check transmissiongear
Repair/replace
NG
NG
NG
NG
NG
Copyright © 1998-2003 Japan Cash Machine Co. Ltd. All rights reserved.
WORLD BILL ACCEPTORWBA-12-SSWBA-13-SSWBA-22-SSWBA-23-SS
WBA-24-SS2WBA-25-SS2
CalibrationDownloading to Flash Memory
CHAPTER 7
Date: July 2007
WBA MANUAL CHAPTER 7 Page 1
Contents
1. Description - calibration ................................................................................................. P12. Tools Needed ................................................................................................................ P13. Enable Calibration Mode ............................................................................................... P14. When using MS-DOS Calibration Program (ADJX0.exe) ............................................... P25. MS-DOS Calibration procedure..................................................................................... P26. When using Windows Calibration Program (AdjMenu(V***).exe .................................. P.107. Error messages..........................................................................................................P.118. Sensor name and sensor name conversion table ....................................................... P169. Description - downloading to flash memory .................................................................. P1610. Tools needed ............................................................................................................ P1711. Enable WBA Download Mode .................................................................................... P1712. Starting the download program .................................................................................. P1713. When using MS-DOS Download Program (DWN.exe)................................................ P1814. MS-DOS Download procedure .................................................................................. P1915. When using Windows Download Program (DOWNLOAD(V1.2*).exe) ........................ P2116. Setting the WBA DIP Switches ................................................................................... P2217. Error Code ................................................................................................................. P2418. Sensor, board, and motor locations ............................................................................ P26
CAL
IBR
ATIO
NDO
WNL
OADI
NG T
O F
LASH
MEM
ORY
WBA MANUAL CHAPTER 7
I
WBA I/F Mib 232 Test Adapter(Part#: G00176)
WBA - ** - SSAC-Power
Connect the cableto serial port
12p 20p Conversion Harness( Part #: 067463)
- Black calibration paper KS-031 (#055156) for WBA-1x KS-033 (#057485) for WBA-2x
- White calibration paper KS-030 (#055155) for WBA-1x KS-032 (#057487) for WBA-2x
- Mag tool MG-03 (Part #: G00179)
Tools needed to calibrate your WBA
(1) Refer to the diagram above to properly connect the cables / harnesses.
Make sure the power of host machine is OFF when connecting the harness tothe WBA. Failure to do so may cause electric shock and/or permanent damage to theequipment.
2. Tools needed
3. Enable Calibration Mode
8 7 6 5 4 3 2 1 OFF
1. Description - calibration
Calibration sets a starting reference point for all the optical and magnetic sensors within the unit.This task can be done at the host unit or at your workbench.
WHEN TO CALIBRATE- After the acceptor component has been disassembled for repair- After a sensor board has been replaced- Whenever bill acceptance is degraded- Once a year
You will need the following tools to calibrate your WBA.
PC: IBM PC AT or compatibleOS: MS-DOS V5.x/6.x or Windows 98/2000/XP
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WBA MANUAL CHAPTER 7 Page 3
4. When using MS-DOS Calibration Program (ADJX0.exe)
There are 2 ways to start the WBA MS-DOS calibration software:A) Start from MS-DOS
1) Turn on the PC and start MS-DOS. See your PC and MS-DOS manuals to find out how to start MS-DOS.
2) Insert the floppy disk containing the calibration program to the PC’s floppy drive.3) Change the current drive to the drive in which you have inserted the floppy disk (if it is A drive, enter
A:).4) To start calibration of WBA-12/13, enter “ADJ10” and press [ENTER]. To start calibration of WBA-22/23/24/25, enter “ADJ20” and press [ENTER].
B) Start by double-clicking the calibration program (Use at own risk)1) Turn on the PC and start Windows 98/2000/Me/XP.2) Insert the floppy disk containing the calibration program to the PC’s floppy drive.3) Double-click the file to start the program (“ADJ10” for WBA-12/13, “ADJ20” for WBA-22/23/24/25).
(1) When the calibration program starts, screen 1 appears. Check the software name, type, and versionnumber. To end the software without making calibration, press [ESC].
PUSH Enter KEY.
WBA-xx, WBA-xx ACCEPTOR HEAD ADJUSTMENT SOFT TYPE:A
VerX.XX
XX-XX-XX
JAPAN CASH MACHINE CO., LTD.
(2) Press the [ENTER] key. Screen 2 appears.
<scr 1>
Set White reference paper. Hit Enter Key.
<scr 2>
(2) Set DIP switch No.8 ON and 1 to 7 OFF.(3) Supply power to the WBA.(4) The indicator LED flashes approximately every second.(5) Set DIP switch No.8 OFF. Confirm the indicator LED turns off.
5. MS-DOS Calibration procedure
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(3) Insert the white calibration paper (“KS-030” for WBA-12/13 and “KS-032” for WBA-22/23/24/25)as shown below, and close the acceptor head. Make sure that the tabs on both side of theacceptor head are firmly locked.
KS-030(Part#: 055155)
KS-032(Part #: 057487)
.
Adjusting XXXX
<scr 3>
Set Black reference paper. Hit Enter Key.
Adjustment BAR Sensor
(4) Press the [ENTER] key to start calibration. Do not move the acceptor head and calibration paperduring calibration.
<scr 4>
(5) When screen 4 appears, insert the black calibration paper.
WBA MANUAL CHAPTER 7 Page 6
KS-031(Part #: 055156)
KS-033(Part #: 057485)
Now Adjusting
<scr 5>
(8) Press the [ENTER] key to start calibration. Repeat the steps (5) to (8) three to five times untilscreen 7 appears.
<scr 6>
Set White reference paper. Hit Enter Key.
Adjustment BAR Sensor
(7) When screen 6 appears, remove the black reference paper and insert the white calibration paperagain and press the [ENTER] key.
(6) Press the [ENTER] key to start calibration. Do not move the head and calibration paper duringcalibration.
Close the acceptor head. Make sure that the tabs on both side of the acceptor head are firmly locked.
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Pull out reference paper. Hit Enter Key.
Adjusting XXXX
<scr 8>
Set MAG HEAD TESTER. Push Enter Key.
MAG GAIN ADJUST
<scr 9>
(9) When screen 7 appears, calibration with black and white calibration papers is complete.Remove the calibration paper and close the acceptor head. Make sure that the tabs on bothside of the acceptor head are firmly locked.
(10) Press the [ENTER] key to start calibration without calibration paper (no paper calibaration).
(11) When the calibration is complete, the screen 9 appears.
<scr 7>
WBA MANUAL CHAPTER 7 Page 8
MAG HEAD
TEST BOARD
MC-01
Mag tool(Part #: G00176)
Align the second line of mag head test boardjust above the roller of acceptor head lower tray
Adjust peak level. Push Enter key to start.
MAG GAIN ADJUST
MAG Center A/D = 0.8v (41) PEAK: 0.84v
(a) (b)
<scr 10>
MAG HEAD
TEST BOARD
MC-01
(12) Calibrate the magnetic sensor(s). Insert the mag head test board to the acceptor and find alocation where the second line of mag head test board just above the roller of acceptor head lowertray (show the diagram below). Make sure that the tabs on both side of the acceptor head arefirmly locked. Closing the acceptor head after the calibration starts results in an error.
(13) Press the [ENTER] key. Screen 10 appears. (a) shows the current value and (b) shows thepeak value detected after the mag board has been inserted.
(14) Slowly move the mal-head test board back and forth to find the peak value. The peak value(b) should be between 0.5V and 1.2V.
(15) Continue to move slowly the MAG head test board back and forth several millimeters to findthe position where the “MAG Center A/D” value enters the range within -0.1V in relationto the peak value.
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Adjusting MAG Gain
MAG GAIN ADJUST
<scr 11>
Write the adjustings to VALI HEAD. Yes-->Y No-->N :
<scr 12>
CompletePush Enter KEY TO CONTINUE. END:ESC KEY.
DATE: xxxxxxxx ID: WBAxxxxxxWrite Complete
<scr 13>
(16) When the “MAG Center A/D” value enters the designated range, press the [ENTER] key.The calibration starts and screen 11 appears.
(17) When the calibration is complete, screen 12 appears. A prompt asks if the calibration resultsshould be written in the acceptor head memory. Press the [Y] key and then [ENTER] to write thedata to memory. If you choose [N], all the calibration data will be lost when the power turns off.
(18) When the screen 13 appears, all calibration procedures are complete. If you wish to continuecalibration with another acceptor head, press [ENTER] and replace with a new acceptor head. Toend calibration procedure, press [ESC].
WBA MANUAL CHAPTER 7
6. When using Windows Calibration Program (AdjMenu(V***).exe
(1) Confirm that all the following programs are in the same folder.- AdjMenu(V***).exe (Ver1.01 or higher)- Adj10win_e.exe- Adj20win_e.exe- WBANO.DAT *1
*1 If there is no WBANO.DAT, open a text file (.txt) and save the file name as WBANO and the file expansionas .DAT.
(2) Double click the AdjMenu(V***).exe and then the following window will appear.
(3) Push the [WBA-10] or [WBA-20] button depending on your WBA type.
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7. Calibration Procedure for Windows
(1) When pushing the [WBA-10] or [WBA-20] button, the following window will appear. The WBA-20Calibration screens are used in the following steps as an example.
(2) Push the [SETUP] button to set the COM Port No. connecting with your WBA.(3) Select the COM Port No. from the pull-down menu.(4) Push the [START] button to start calibration and then following message window will appear.
(5) Confirm the acceptor head is installed and then push [OK] button. Then the following message windowwill appear.
(6) Set the white reference paper (KS-030 for WBA-1X, KS-032 for WBA-2X) as shown below and then closethe acceptor head lid close firmly.
KS-030(Part#: 055155)
KS-032(Part #: 057487)
(7) Push the [OK] button of the message window to start the white paper calibration.
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WBA MANUAL CHAPTER 7
(8) Then the following window will appear and the white paper calibration will start.
(9) When complete the white paper calibration, the following message window will appear.
(10) Set the black calibration paper (KS-31 for WBA-1X, KS-33 for WBA-2X) as shown below and thenclose the acceptor head lid firmly.
KS-031(Part #: 055156)
KS-033(Part #: 057485)
(11) Then push the [OK] button of the message window to start the black paper calibration.(12) Then the following window will appear and the black paper calibration will start.
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(13) Repeat the steps (5) to (9) several times and then the following message window will appear.
(14) Remove the calibration paper and then push the [OK] button.(15) The following window will appear and no paper calibration will start.
(16) When complete the no paper calibration, then the following message window will appear.
(17) Set the MAG head test board of MAG HEAD TESTER as shown below and close the acceptor headlid firmly.
MAG HEAD
TEST BOARD
MC-01
Mag tool(Part #: 041793)
Align the second line of mag head test boardjust above the roller of acceptor head lower tray
(18) Then push the [OK] button of the message window to start the mag sensor calibration.
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WBA MANUAL CHAPTER 7
(19) When the following window appear, move the mag head board back and forth to find the peak value.The peak value should be between 0.5V and 1.2V.
(20) Continue to move the mag head board slowly back and forth to find the MAG LEVEL position whereit is within -0.1V of the peak value. For example, if the peek level is 0.65V, find the position of theMAG LEVEL is between 0.55 to 0.65V
(21) When the values are fixed, push [OK] button to start the MAG sensor calibration.
(22) When the MAG calibration is completed, the following message window will appear.
(23) Push the [YES] button to write the calibration data to the WBA memory.(24) Then the following message window will appear and then push the [OK] button.
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(25) The following message window will appear and push the [OK] button.
(26) This is the end of the calibration. Push the [Exit] button to close the calibration program.
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WBA MANUAL CHAPTER 7 Page 16
8. Error Messages
xxxxx Communication Error xxxxx: Communication with WBA has failed.=> Check all the connections. Make sure you have executed the correct calibration program.
xxxxx Adjustment Error (Gain) xxxxx: Gain calibration error=> Make sure you have correctly inserted white calibration paper as instructed by the monitor.
xxxxx Adjustment Error (Black Level) xxxxx: Black level calibration error=> Make sure you have correctly inserted black calibration paper as instructed by the monitor.
xxxxx Adjustment Error (No paper) xxxxx: No paper level calibration error=> Make sure you have removed calibration paper.
xxxxx Adjustment Error (MAG) xxxxx: Magnetic head calibration error=> Make sure you have correctly inserted mag head test board as instructed by the monitor.
When an calibration error occurs, the sensor signal name and signal value involved in the calibration error will bedisplayed on the line above the message “xxxxx Adjustment Error (XXXX) xxxxx.”
Example of error message:
L2l(2.80V)[1.47]NGXXXXX Adjustmennt Error (XXXX) XXXXX
9. Sensor Signal Name and Sensor Name Conversion Table
Sensor signal name Sensor name
C2l
R2l
L2l
C2R
R2R
L2R
A
B
BUR
CDR
RDRLDR
HPC,LEC
HPR,LER
HPL,LEL
HPR,LER
HPC,LEC
HPL,LEL
PT1,LE1
PT2,LE2
HBAR
HPC
HPRHPL
WBA-1 * -SS
Sensorsignalname Sensor name
C2I
C2R
CUI
CUR
CDI
CDR
R2I
R2R
RUI
RUR
RDI
RDR
L2I
L2R
LUI
LUR
LDI
LDR
R2E
L2E
R2A
L2A
BUR
UHPC, DHPC
UHPC
DHPC
UHPR, DHPR
UHPR
DHPR
UHPL, DHPL
UHPL
DHPL
PT1
PT2
PT3
PT4
HBAR
WBA-2 * -SS
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10. Description - donwloading to flash memory
This section describes how to download software program to the Flash ROM of the CPU board.
WHEN TO DOWNLOAD
- Software Upgrade- After a CPU board has been replaced
*This paragraph describes the method of using WBA I/F test bench. For the method 2), see a separateinstruction manual of DT-004.*This paragraph is for Flash Rom models only (WBA-12/22/24).
WBA - ** - SS
Connect to serial
12p 20p Conversion Harness(841-05-25, Part #: 067463)
WBA I/F Box( MIB232 Test Box # G00176)
Tools needed for downloading
PC: IBM PC/AT and compatiblesThe PC must have 1 or more RS-232C communication ports (D-sub pin).
Communication port address: 3F8 to 3FF (serial port 1)2F8 to 2FF (serial port 2)
OS: MS-DOS Version 5.x/6.x or Windows98/2000/XP.
11. Tools needed
12. Enable WBA Download Mode
(1) Refer to the diagram above to properly connect the cables / harnesses.
Make sure the power of PS15-006 / host machine is OFF when connecting the harness to the WBA.Failure to do so may cause electric shock and/or permanent damage to the device.
8 7 6 5 4 3 2 1 OFF
Switches #1, 6 - 8 ON
Location of DIP switches
WBA MANUAL CHAPTER 7 Page 18
(2) Set the CPU board DIP switches 8, 7, 6 and 1 ON and switches 5 to 2 OFF. This way the baud rate isset to 38400bps. Note the baud rate of 38400bps is available for 4M Flash Rom only (WBA12/22/24).
(3) Supply power to the unit.(4) The CPU board LED 1 and LED 2 flash alternately and the forced download mode starts.(5) Save the download program (DWN.exe) and the software into a floppy drive (or the same directory).
There are 2 ways to start the WBA download program from MS-DOS. Fordownloading from Windows, refer to 1A) Start from MS-DOS
1) Turn on the PC.2) Insert the floppy disk containing the download program (DWN.exe) and the software to the
PC’s floppy drive.3) Start MS-DOS. See your PC and MS-DOS manuals to find out how to start MS-DOS.4) When the MS-DOS menu appears, type “A” and press [ENTER] (when your floppy disk is in
“A” drive).5) Type “DIR” and press [ENTER]. The list of file names in the floppy disk appears.6) Find the file name of software and enter the parameters as shown in the diagram below. For
example, if the file name is 2420710.USA, and the serial port number is 1, type as:DWN 2420710.USA 2 252 246 1 [ENTER]
B) Start from Windows98 MS-DOS Prompt or Windows 2000/Me/XP Command Prompt Menu(Use at own risk)
1) Turn on the PC and start Windows 98/2000/Me/XP.2) Insert the floppy disk containing the download program (DWN.exe) and software to the PC’s floppy
drive.3) Start MS-DOS Prompt or Command Prompt from START menu of Windows.4) When the MS-DOS/Command Prompt menu appears, type “A:” and press [ENTER] (when your
floppy disk is in A drive).5) Type “DIR” and press [ENTER]. The list of file names in the floppy disk appears.
13. When using MS-DOS Download Program (DWN.exe)
Microsoft (R) Windows 98 (C) Copyright Microsoft Corp 1981-1999
C:/Windows>A:
A:/>DIR
2420710 USA 524,288 01-12-15 21:21 2420710.USADWN EXE 57,863 98-08-28 11:45 DWN.EXE
A:/>DWN 2420710.USA 2 252 246 1
Space Space
File name of softwareDonwload Program
(4)
(5)
(6)
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14. MS-DOS Download procedureFind the file name of software and enter parameters as shown in the diagram below. For example, if the filename is 2420710.USA, and the serial port number is 1, type as:
DWN 2420710.USA 2 252 246 1 [ENTER]Explanation of Parameters: DWN File name [baud rate] [address] [size] [port] [ENTER]
File name Download file name. (Must be specified.)[baud rate] Baud rate 0: 9600bps, 1:19200bps, 2: 38400bps Default: 0[address] Fixed at 252 (FC hex.). Default: 252[size] Fixed at 246. Default: 246[port] Serial port number Default: 2
Dev.=fc Port=2 File=2420710.USA DWLD01:00200000:0027FFFF 91DO 38400bps RUN 1
DOWN LOAD PROGRAM Ver.
I: Addressed Reset
G: Global Reset
F: File Download
Ctrl - f: File Download (Selection)
214-00 05/JUN/'03 JCM
V :Version Information Request
Ctrl - X: Abort
P: Program Check Verify
S: Set Start Addr. & Seed Val.
(Start Addr.: 000000 Seed Val.: 0000)
Device Ver. :
Vaildator Status: Disable
Comm Status: OK Poll - - -> <- - - Bill Validator Disabled
Selected serial port No.Entered download filename.
If the download file is correct, "DWLD01" is shown here.Baud rate
Execution ScreenWhen the program starts, the following screen appears.
Note: If the download file is correct, “DWLD01” appears on the top line.
Operation:Use the letter keys to enter a command.
I: Addressed Reset - Reset a selected unit in the game machine.V: Version Information Request - Reads the program version after downloading is complete.G: Global Reset - Reset all the units (including WBA) connected to the host controllerCtrl + X: Abort - Exit the program.F: File Download - Downloads the specified file.P: Program Check Verify - Check CRC by the WBA itself.Ctrl + F: File Download (Selection) - DO NOT USE THIS COMMANDS: Set Start Addr. & Seed Val. - The start address and initial value of CRC when checking CRC.
WBA MANUAL CHAPTER 7
(3) When the downloading is completed successfully, LED1 and LED2 flash in unison.
(4) “CRC” appears on the monitor.
(a) V * * * : CRC value calculated by WBA(b) M * * * : CRC value calculated by PC
If the downloading is completed successfully, the CRC* values of (a) and (b) should be the same.
(5) The downloading is complete. Press the “Shift” V key to verify the update if necessary.
(6) Exit the program (Ctrl - X).
Reference: “CRC” is an error correction method for checking whether or not data is correctly transmitted.
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Dev=fc Port=2 File=2420710.USA DWLD01:00200000:0027FFFF 91DO 38400bps RUN 1
DOWN LOAD PROGRAM Ver.
I: Addressed Reset
G: Global Reset
F: File Download
Ctr - f: File Download (Selection)
2.11-00 28/AUG/'98 JCM
V :Version Information Request
Ctrl - X: Abort
P: Program Check Verify
S: Set Start Addr. & Seed Val.
(Start Addr.: 000000 Seed Val.: 0000)
Device Ver. :
Vaildator Status: Disable
Comm Status: OK
Download Data - - ->Poll - - ->
Download Data - - ->Poll - - ->
Download Data - - ->Poll - - ->
Download End and Confirm - - ->Poll - - ->Poll - - ->
Poll - - ->
<- - - ACK<- - - Program Download Ready<- - - ACK<- - - Program Download Ready<- - - ACK<- - - Program Download Ready<- - - ACK<- - - No Activity<- - - Prog. Check Verified-V91DO:M91DO
<- - - Bill Validator DisabledACK - - -> (a) (b)
(1) Press F key (capital letter) to start the download program.
(2) Downloading starts. The LEDs 1 and 2 on the CPU board flashes alternatively.
4 3 2 1 OFF
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15. When using Windows Download Program (DOWNLOAD(V1.2*).exe)
(1) Copy the Download Program Ver. 1.2*.exe and wba_download_config.txt to your PC.(2) When double clicking the DOWNLOAD(V1.2*).exe and then the following window will appear.
(3) Push the [Version Check] button and confirm the current software version of your WBA.(4) Push the [BROWSE] button to select new software you want to download to your WBA.(5) Confirm the COM port number of you PC which WBA is connecting and select the comport number from
the pull-down menu.(6) Select the baud rate 38400 from the pull-down menu.(7) Push the [Start Download] button to start downloading.(8) When the downloading is completed successfully, the following message window will appear.
(9) Push the [OK] button and exit the download program.
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13. Setting the WBA DIP Switches
1. Test Mode
Selecting the test mode1. Set DIP switch 8 to ON and switches 1 to 7 to OFF.
2. The indicator LED will flash.
3. Set DIP switches to the test mode setting you want to execute.
4. Set DIP switch 8 to OFF.
5. The test mode starts.
8 7 6 5 4 3 2 1 OFF
Setting the test mode.
18 7 6 5 4 3 2
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Details about the Acceptor Sensor Test (PH06)
18 7 6 5 4 3 2
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Online test
Transport unit/acceptor head bill acceptance operation test (See Error CodeTable 1 and 3.)
Bill acceptance test of unit with cash box (See Error Code Table 1 and 3.)
Transport motor forward rotation test
Transport motor reverse rotation test
Stacker up/down test
Acceptor head/stacker test (See Error Code Table 2.)
Stacker test (without acceptor head)
Solenoid test
Acceptor head sensor test (PH06)See “Details about the Acceptor Sensor Test (PH06).”Stacker sensor test (PH07)See “Details about the Stacker Sensor Test (PH07).”
WBA-10
PLEV
Reserved
PT1
PT2
HPL
HPR
HPC
Reserved
WBA-20
FLEV
PT3
PT4
PT1
PT2
UHPL,DHPL
UHPR,DHPR
UHPC,DHPC
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Details about the Stacker Sensor Test (PH07)
18 7 6 5 4 3 2
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Feed in sensor
Solenoid lever
Feed out
Stacker home
No cassette
Validator encoder
Stacker encoder
Acceptor head detached signal
DIP switch input test
18 7 6 5 4 3 2
OFF
OFF
OFF
1
2
3
Change the DIP switch settings in the order of 1, 2, and 3.If the test is successful, the LED turns ON.
Serial port loopback test
8 7 6 5 4 3 2 1 OFF
If the test is successfull, the LED lights up.
2. Download Mode
Forced download mode
(baud rate 9600bps: for WBA10/20 only)
(baud rate 19200bps: for WBA10/12/20/22/24)
(baud rate 38400bps: for WBA12/22/24 only)
18 7 6 5 4 3 2
OFF
OFF
OFF
WBA MANUAL CHAPTER 7 Page 24
17. Error Code
Error Code Table 1Error Code Table 1 summarizes the error codes of the receiving operations of thetransfer unit/acceptor headpiece and the unit with cash box.
No. of indicator LED flashes
1
2
3
4
5
6
7
8
9
10
11
12
Description
Cash box full
Stacker jam, or pusher unit problem.
Transport cover is open, or stacker lever problem.
Jam in the acceptor head.
The acceptor head is detached or it has been calibrated, or wrong acceptorhead type.
Transport motor problem. The pulse signal is not sent from the encoder sesor.
Reserved.
Stacker lever problem.
Reserved.
Reserved.
Reserved.
No cash box.
Error Code Table 2Acceptor head and stacker test.
No. of indicatorLED flashes
1
2
3
4
5
6
7
Description
Reserved.
Stacker lever problem.
Jam in the acceptor head.
Cash box jam.
Cash box full.
Pusher mechanism problem.
The acceptor head is detached or it has not been calibrated, or wrong acceptor head type
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Error Code Table 3Return code.
Number of pulses
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Reason for return
Crooked insertion
Magnetic pattern error
A sensor other than DT1, PT2 detected a billwhile the acceptor was on standby.
The dark-light ratio of the bill is below the fixed value
Level error; the bill is unusually dirty.Two overlapping bills were detected.
Error in a photosensor
Returned an illegal bill type.
Reserved
(1) The *HPC sensor did not detect the bill within thespecified period after it was initially taken in.
(2) The *HPL *HPR, did not delect the billwithin the specified period after it was initiallytaken in.
(3) The feed sensor did not detect the bill within thespecified period after it was initially taken in.
Reserved
Stacker lever trouble.
Bill length error.
Color pattern error.
None of the *HPR, *HPC, nor *HPL detected a bill when the type of billsignal is output.The feed-in sensor stops detecting a bill before the *HPC sensor duringtransfer of bill to cash box.The HPC sensor detected a bill again during transfer of bill to cash box.
WBA MANUAL CHAPTER 7 Page 26
18. Sensor, Board, and Motor Locations
Sensor Boards
CPU Board
Stacker Motor
Feed Motor
Feed-in Sensor Stacker Lever
Stacker Solenoid
Feed-out Sensor
Cash Box
Stacker Home
Upper
Lower