Wood/Clad Double Hung Tilt Pac - Windows and Doors | Marvin Pac.pdf · Wood/Clad Double Hung Tilt Pac ... Then tighten existing screw in each sash retainer plate. NOTE: After securing

Wood/Clad Double Hung Tilt PacInstallation and Finishing Instructions

NOTE: Numbers listed in parentheses ( ) are metric equivalentsin millimeters rounded to the nearest whole number.

ATTENTION: Specifications and technical data are subjectto change without notice.

Jamb LinerInstallation Clip

Head Jamb PartingStop Assembly

Jamb Liner AssemblyClip mount

Top and Bottom Sash Pair

ILLUSTRATIONS(not to scale)

DESCRIPTIONAND COLOR

STANDARD PARTS SHIPPED WITH UNIT

YOU WILL NEED TO SUPPLYSafety glasses HammerPutty knife or pry bar Screwdrivers (Flat and Phillips)Finish nails PliersSash retainer plates if desired

REPLACEMENT PARTSIf replacement parts are needed, please contact your local MarvinWindows and Doors dealer.

INDEX

Removing the sash 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing the frame 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing sash 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

Optional sash retainer plate 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART/PROFILENUMBER

Jamb liner top foam gasket

Vinyl sash stopV177Colors: White and Beige

Sash cam pivot pin withattaching screw -- installed

RH --LH --Left hand shown

During shipping, the foam plugs located in the vinyl jamb liner may comeloose. If so, reposition in the bottom of the interior jamb liner track asshown.

Exterior blindstop leaf

Interior jambliner track

Foam plug

Vinyl jamb liner

Contact yourMarvin dealer



11860011

10500100

White --Beige --

1186011411860116

1186934711869348

WARNING: Practice safety! Wear safetyglassesorgogglesand appropriate hearing protection when installing or per-forming adjustments to a Marvin window or door product.

S It is the responsibility of the builder, installer andsubcontractors to protect the interior and exterior ofwindows/doors from excessive contact with harshchemical washes, construction material contaminationand moisture. Damage to glazing, hardware,weatherstrip and cladding/wood can occur. Protect withpainters tape and/or protective sheathing as required.Follow all guidelines regarding material use,preparation, personal safety and disposal.

S Alterations to Marvin products including window films,insulating or reflective interior window treatments oradditional glazings can cause excessive heat buildupand/or condensation. This may lead to prematurefailures not covered under warranty by MarvinWindowsand Doors.

S When preparing to finish the exterior of wood windowsand doors fill all nail holes and staple holes with woodfiller. Follow all guidelines enclosed (after warranty) andby others (from materials used) to prepare and finish.

REMOVING THE SASH1. Remove interior stop

from the side jambs usinga putty knife or pry bar.See illustration 1.

IMPORTANT: Do not break ordamage interior jamb stops asthey may be reused.

1

INTERIORVIEW

Topsash

Jamb Interior stop(moulding)

Puttyknife

2. Lift out the bottomsash. Disconnect and removeanybalancemechanism attached.

FOAM PLUGS

Tilt feature operation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the sash 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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BEFORE YOU BEGINIMPORTANT: Read these instructions thoroughly beforebeginning to assemble and install a Tilt Pac. Failure to install asrecommended will void any warranty, written or implied.

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3. After removing bottomsash, slide top sashdown toward sill.Remove the part stopfrom head jamb. Seeillustration 2.

2

INTERIORVIEW

Head jamb

Remove head jambparting stop

4. Remove part stopsfrom both side jambs.See illustration 3.

Remove the top sash.Disconnect andremove any balancemechanism attached.

IMPORTANT: Beforeproceeding, inspect existingframe for rot or deteriorationof frame members. Repairor replace as needed.

Removejamb parting

stop

Jamb3

INTERIORVIEW

Check frame to ensure the sill, side and head jambs are straight,level and plumb. Measure frame diagonally to check frame forsquare. The frameMUSTbecorrected if “out” on anyof theaboveconditions.

Recheck sash opening width (inside of side jambs), height (headjamb to point where exterior of bottom sash contacted sill), andsill bevel (standardMarvin bevel is 14 degrees) to ensureTilt--Pacordered will properly fit the opening.

PREPARING THE FRAME5. Remove any remaining balance mechanism hardware. If

your frame utilized weight pockets at the jambs removeweights (if possible) and fill cavity with fiberglass insulation.

6. Position jamb liner installation clips for the vinyl jamb liners.Place one approximately 4I (102) from head jamb, and one4I from sill. Align level on the jamb 1/16I (2) away from theexterior blind stop. Distribute and align other clips evenlyalong the jambs depending upon the size of the unit (seechart below). Fasten in place with 3/4I -- 1I galvanizedroofing nails, 4 per clip. See illustration 4.

INTERIOR VIEW

Blind stop

1/16I (2)clearance be-tween blind stopand jamb linerinstallation clip.

Jamb linerinstallation clip Jamb

Exterior casing

4

7. Place foam gasket at the top of each vinyl jamb liner. Seeillustration 5. Place vinyl jamb jamb liner against clips andsnap into place. Make sure blind stop leaf laps over the blindstop on exterior. See illustration 5.If necessary to remove the vinyl jamb liner, the followingprocedures should be performed:Place aputty knife or pry bar betweenwoodand vinyl jamb liner.While doing this, try to determine the location of the clips, whichare not visible until you pry away the liner. Pry outward in orderto loosen the jamb liner and clips. Repeat this procedure alongthe entire length of the jamb on both interior and exterior sides.Be careful not to damage wood frame members.

5

INTERIOR VIEW

Interior edgeof jamb liner

Vinyljambliner

Foambacking

Foam gasketBlindstop

Blindstopleaf

Vinyl jamb liner

Jamb liner clipJamb

6

INTERIOR VIEW

Head jamb

Parting stopweather-strip

Head jambparting stop Finish nail

Interiorcasing

8. Place part stop into the head jamb with weatherstrippingfacing exterior of building. Use small finishing nails (notincluded) to fasten, nailing through the part stop into thehead jamb. See illustration 6.

NOTE: TheMarvin head jamb part stop is 1/2I (13). In someolderwindows the groove that the part stop is inserted into is only 3/8I(10), therefore, the part stop may have to be ripped down to fit. A3/8I part stop (W10495) is available from Marvin. Contact yourlocal representative for details.

QuantityCall size

Jamb liner installation clip quantities

20 and under

22--28

30 and over

6

8

10

UNLOCKED POSITION LOCKED POSITION

Bottom sash balance tube Top sash balance tube

Locking terminal

Standard flatheadscrewdriver

Interiorstop

Vinyl jamb linerLocking terminal

8

9. Install two vinyl sash stops (one per side) in the interiortrack at the top of each vinyl jamb liner. See illustration 7.

Head jamb

Foam gasketVinyl jamb liner

Vinyl sash stop

Jamb

INTERIOR VIEW

10. Using a flat screwdriver and holding it firmly, pull down thefour locking terminal assemblies located in the vinyl jambliners (2 per liner), approximately 8I -- 10I (203--254) fromthe sill. Engage in locked position by rotating the top ofscrewdriver toward interior. BE SURE TERMINALS AREIN THE LOCKEDPOSITIONBEFORE LETTINGGO. Seeillustration 8.

IMPORTANT: Immediate damage could occur if the locking ter-minal assemblies are not locked.

7

INSTALLING THE SASHCAUTION: When replacing sash, both sash pins must bepositioned above the locking terminal assembly located in thevinyl jamb liner.

WARNING: To prevent damage if sash has ogee lug option,screen and/or combination panel must be removed beforeinstalling sash.

NOTE: Should a locking terminal assembly slip upward toward thehead jamb, the following procedures can be accomplished in orderto properly position the locking terminal assembly. Skip to step 20if this does not apply. Using a flat screwdriver and holding it firmly,pull down the locking terminal assembly located in the jamb linerapproximately 8″--10″ from the sill. Engage in the locked position bydrawing the screwdriver towards you. Be sure they are in the lockedposition before letting go. Immediate damage could occur if thelocking terminal assemblies are not locked. See illustration 9. 11

Vinyl jamb liner

Check rail3″

UNLOCKED POSITION LOCKED POSITION

Locking terminalassemblyStandard flathead

screwdriver

Bottom Sash Balance Tube Top Sash Balance Tube

Interior Jamb Liner

Vinyl Jamb Liner

Exterior BrickMould Casing

Locking TerminalAssembly

10

Sash pin

Locking terminal assembly

9

NOTE: The Single Hung top sash is not tiltable.

11. Hold the top sash in a horizontal position. Place one sashpin above the locking terminal assembly. Raise oppositeside and place sash pin above locking terminal assembly onthat side. Tilt sash up, depress the vinyl jamb liner on bothsides, ease sash into place. Lower sash slightly to engagelocking terminal assembly. Raise the top sash to the top offrame and repeat procedure for the bottom sash. Seeillustration 10.

TILT FEATURE OPERATIONThe Marvin Double Hung is designed with a tilt feature that allowsthe consumer to wash the exterior of sash without removing sashfrom the frame.

NOTE: Only the bottom sash may be tilted on a Single Hung unit.12. To tilt bottom sash, simply raise sash about 3″(76). Depress

vinyl jamb liner on each side and ease top rail of bottom sashout toward you to a horizontal position. See illustration 11.

WARNING: To prevent damage if sash has ogee lug option,screen and/or combination panel must be removed beforetilting sash inward.

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13. To tilt a Double Hung top sash, Marvins recommendsremoving the bottom sash (see step in section below). Youmay rest the top rail of bottom sash on a stable paddedsurface to prevent damage to the unit or personal injury (donot pivot beyond 90 degrees or damage may occur). Lowertop sash about 1/2way. Depress vinyl jamb liner on each sideand ease top of sash toward you to a horizontal position. Seeillustration 12.

12

Vinyl jamb liner

Top rail

14. To tilt top sash back to the original position, tilt upward anddepress vinyl jamb liner on each side and ease sash into vinyljamb liner track. Lower sash slightly to engage lockingterminal assembly. Raise sash to head jamb, checkoperation. Install bottom sash. To tilt sash back to originalposition, follow procedures listed above. See illustration 13.

REMOVING DOUBLE HUNG SASH15. Raise bottom sash about 3″(76). Depress vinyl jamb liner on

both sides and ease top of sash toward you to a horizontalposition. Lift one side and remove sash. See illustration 14.

Vinyl jamb liner

Bottom check rail

3″

14

15Top rail

Vinyl jamb liner

NOTE: The Single Hung top sash is not removable.16. Lower the Double Hung top sash about 1/2 way. Depress vinyl

jamb liner and ease top of sash toward you to a horizontalposition. Lift one side and remove. See illustration 15.

17. Using small finishing nails (not included) replace interior stopsyou removed from jambs in Step 1.

18. Check the tilt feature by raising sash 3I (76) and tilt the topcorners of bottom sash to interior. This is done to assureclearance of interior jamb stops replaced in previous step.Remove and modify if needed.

19. Finish primed or barewood surfaces as soonas possible afterinstallation. Do not paint the side of the sash that comes incontact with the vinyl jamb liner.

Top sash

Vinyl jambliner

Sash retainer plate

Bottom sash

16

INTERIOR VIEW

OPTIONAL SASH RETAINER PLATE INSTRUCTIONS

20. With bottom sash installed, slide both sash retainer platestight against the vinyl jamb liner. Secure each plate in placeby installing the screw provided into predrilled hole in checkrail. Then tighten existing screw in each sash retainer plate.NOTE: After securing sash retainer plates, bottom sashcannot be tilted. In order to tilt bottom sash, remove screw inround hole and loosen the one in elongated hole. Slideretainer plate away from vinyl jamb liner track. Remember toreturn plates to the locked position, replace and tightenscrews. See illustration 16.

Vinyl jamb liner

13

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Documents

Wood/Clad Double Hung Tilt Pac - Windows and Doors | Marvin Pac.pdf · Wood/Clad Double Hung Tilt Pac ... Then tighten existing screw in each sash retainer plate. NOTE: After securing