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Back to Basics - Volumetrics November 28, 2017 Paul Eggen, P.G. 1

Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

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Page 1: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Back to Basics - Volumetrics

November 28, 2017

Paul Eggen, P.G.

1

Page 2: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

2

Informed by and “borrowing” from. . .

Page 3: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

3

“I learn something new every day.  The problem is, most of it is stuff that I probably should already 

know.”Unknown

Page 4: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

History of Mix Design & Volumetrics

1905• Clifford Richardson - New York Testing Co.• Calculates VMA and adjusts for correct %AC

1920’s• Hubbard Field Method - Asphalt Association• Used lab compacted specimens and volumetric

analysis.

1932• Hveem Design Method - California• Determined Asphalt content based on aggregate

surface area (film thickness)

4History of Asphalt Mix in North America – Asphalt Magazine

Page 5: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

History of Mix Design & Volumetrics

1930’s• Marshall Mix Design - Mississippi• Used Voids and VFA

1962

• Asphalt Institute updates MS-2• Incorporates VMA into Marshall Design• VMA requirements based on NMAS

5History of Asphalt Mix in North America – Asphalt Magazine

Page 6: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Rutting in the 1980s eventually led to Superpave

6

Page 7: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

History of Mix Design & Volumetrics

1993

• SuperPave Volumetric Mix Design – SHRP• Gyratory Compactor, VMA used to determine

minimum %AC• Consensus aggregate properties on blend.

2000• WisDOT adopts Superpave mix design

methodology

7History of Asphalt Mix in North America – Asphalt Magazine

Page 8: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

ASPHTEC-1, January 1992 8

Page 9: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Terminology

•Volumetric – Of or relating to measurement by volume.

•Gravimetric – Of or relating to measurement by weight.

•Empirical – Based on observation or experience rather than logic or theory (measured).

9

Page 10: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

10Gerry Huber – Heritage Research Group, 2017

Page 11: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Terminology: Specific Gravity

• Relates Density of an Object to the same Volume of Water

11

D = G x 1.000Density in g/cm3 specific

gravityof object

density of water

The “Rosetta Stone” for asphalt mix volumetrics

Page 12: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Terminology: Specific Gravity

• Specific Gravity Terms “G”• Gmb - bulk specific gravity of the compacted mix. (Gyratory Puck or Pavement Core)

• Gb - specific gravity of the binder (~1.03)

12

Page 13: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Teminology: Specific Gravity

• Specific Gravity Terms “G”• Gmm - theoretical maximum specific gravity of the mix. Uncompacted, no air voids. (Rice test)

13

Page 14: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Terminology: Specific Gravity

•Specific Gravity Terms “G”•Gmb - bulk specific gravity of the compacted mix. (Gyratory Puck or Pavement Core)

14

Page 15: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Terminology: Specific Gravity

•Specific Gravity Terms “G”•Gb - specific gravity of the binder (~1.03)

•Gsb - bulk specific gravity of the aggregate

•Gse - effective specific gravity of the aggregate

15

Page 16: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

16Gerry Huber – Heritage Research Group, 2017

Page 17: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

17Gerry Huber – Heritage Research Group, 2017

Page 18: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Terminology

• Air voids (Va) – Total volume of air in a compacted mix. (3%-4%)

• Va = 100 x (Gmm – Gmb)/Gmm

• Low voids – potential for rutting• High voids – lower compaction and loss of durability

• Voids are a big deal!18

Page 19: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Terminology

• Effective Asphalt Content (Pbe) – % of non-absorbed asphalt

• Pbe = Pb – Pba• Pba calculated using Gseand Gsb

• Gravimetric

19

Page 20: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

20Gerry Huber – Heritage Research Group, 2017

Page 21: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

21Gerry Huber – Heritage Research Group, 2017

Page 22: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Voids in Mineral Aggregate (VMA)

•Definition: volume of intergranular void space in a compacted mix % by volume total mix.

•VMA = 100-[Gmb x (100-Pb)/Gsb)•Strongly influenced by gradation. • Increased VMA = Increased Asphalt Content = Increased Film Thickness

22

airasphalt

agg

VOL MASS

VMA

Absorbed ACTotalVolume

Effective AC

Page 23: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

12.5 mm Mix - .45 Power Curve

23

Page 24: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

24

100.094.4

23.6

12.79.37.56.14.84.0

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

100.0

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50

Sieve Size raised to 0.45 Power

Perc

ent P

assi

ng

Blend No. 58-4 Max Dens Cahill Specs

9.5 mm Porous - .45 Power Curve

Page 25: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Mix VMA RequirementsVoids in the Mineral Aggregate

25

5 9.5 15.0 (15.5)4 12.5 14.0 (14.5)3 19 13.02 25 12.01 37.5 11.0

Nom Max Size(Grade) (mm)

Minimum VMA%

% binder

VM

A

Page 26: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

VMA vs. Asphalt Content

26

Page 27: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Terminology

•Voids Filled with Binder (VFB or VFA) – The percentage of VMA filled with asphalt binder.

•VFB = 100 x (VMA-Va)/VMA•Generally required to be between about 65 –75%.

•Volumetric

27

Page 28: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

28Gerry Huber – Heritage Research Group, 2017

Page 29: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

29Gerry Huber – Heritage Research Group, 2017

Page 30: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Why Focus on Effective Binder Content?

Why not just focus on total binder content?

Page 31: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

31Gerry Huber – Heritage Research Group, 2017

Page 32: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

32Gerry Huber – Heritage Research Group, 2017

Page 33: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Superpave fixed the rutting problem but lowered effective asphalt contents which

led to loss of durability

33

Page 34: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

WisDOT Aggregate Specifications

Minimum VMA requirements increased for LT and MT mixes

Page 35: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Increase Asphalt Content by Lowering Voids

35

Page 36: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Determine Asphalt Content @ 4.0% Voids

LT 40MT 75HT 100

Mixture Type

DesignGyrations

% binder

air voids

Use linear regression to determine asphalt content at 3.0% air voids

4.0%

Page 37: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Asphalt Content @ 4.0% & 3.0% Voids

37

Increase in Pb goes directly to Pbe = increased film thickness

Page 38: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Bottom Line - VMA is King

•Allows for increased effective asphalt volume (film thickness) while maintaining voids.

•Improves durability while maintaining rut resistance.

38

Page 39: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

39Dave Johnson – Asphalt Institute, 2016

Not to be  confused with “Balanced Mix Designs”

Page 40: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Calculating Effective Binder Content

What goes into the calculation?

Page 41: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

41Gerry Huber – Heritage Research Group, 2017

Page 42: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

42Gerry Huber – Heritage Research Group, 2017

Page 43: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

43Gerry Huber – Heritage Research Group, 2017

Page 44: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

44Gerry Huber – Heritage Research Group, 2017

Page 45: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

45Gerry Huber – Heritage Research Group, 2017

Page 46: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

46Gerry Huber – Heritage Research Group, 2017

Page 47: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

47Gerry Huber – Heritage Research Group, 2017

Page 48: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

48Gerry Huber – Heritage Research Group, 2017

Page 49: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

49Gerry Huber – Heritage Research Group, 2017

Page 50: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

50Gerry Huber – Heritage Research Group, 2017

Page 51: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

51Gerry Huber – Heritage Research Group, 2017

Page 52: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

52Gerry Huber – Heritage Research Group, 2017

Page 53: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

53Gerry Huber – Heritage Research Group, 2017

Page 54: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

54Gerry Huber – Heritage Research Group, 2017

Page 55: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

55Gerry Huber – Heritage Research Group, 2017

Page 56: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Bottom Line - VMA is King

•Allows for increased effective asphalt volume (film thickness) while maintaining voids.

•Improves durability while maintaining rut resistance.

56

Page 57: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Volumetrics

•Relatively inexpensive testing and can be quickly determined.

•Has been used to predict performance in past.

•Will likely still play a role in the age of performance testing (surrogate properties).

57

airasphalt

agg

VOL MASS

VMA

Absorbed ACTotalVolume

Effective AC

Page 58: Wisconsin Asphalt Pavement Association - Back to Basics … · 2017. 12. 8. · •Gyratory Compactor, VMA used to determine minimum %AC •Consensus aggregate properties on blend

Thank you!!

Questions?

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