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Wind Mill Application
10th Jan 2011
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Basics of Wind Mill ApplicationConstruction & Working
Single Line Diagram
Switchgear in Wind MillSpecifications & Special Requirements
Agenda
EAOC / SDDC
L&T Switchgear in Wind MillOffering
2
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Basics of Wind Mill Application
EAOC / SDDC3
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Basics of Wind Mill Application
Types of Wind Mills
EAOC / SDDC4
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Basics of Wind Mill Application
Main Component of Wind Mill
EAOC / SDDC5
250kW, 600kW, 1.0MW, 1.2MW, 1.5MW
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Basics of Wind Mill Application
Main Component of Wind Mill
EAOC / SDDC6
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Basics of Wind Mill Application
Main Component of Wind Mill
EAOC / SDDC7
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Basics of Wind Mill Application
Working of Wind Mill
EAOC / SDDC8
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Basics of Wind Mill Application
Working of Wind Mill
EAOC / SDDC9
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Basics of Wind Mill Application
Working of Wind Mill
Soft Starting
EAOC / SDDC10
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Basics of Wind Mill Application
Working of Wind Mill
EAOC / SDDC
11
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Basics of Wind Mill Application
Working of Wind Mill
EAOC / SDDC
12
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Single Line Diagram
EAOC / SDDC13
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Single Line Diagram
Single Line Diagram
EAOC / SDDC
14
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Switchgear in Wind Mill
EAOC / SDDC15
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Switchgear in Wind Mill
ACBs 690V, 800-2000A, 3P EF
MCCBs 415/690V, 250/630/1000A
Power Contactors 415/690V, 700/800A
Control Contactors Control Voltage, 9A (3NO+1NC)
Specifications
EAOC / SDDC
16
Capacitor Duty Contactors Control Voltage, 30/50A
MPCBs Control Voltage, 1.6/6.3/10/25A
Capacitors 690V, 25kVAr, 12.5kVAr
MCBs 415/690V, 3-P/2-P/1-P, 2/4/6/10/16A
Fuses 500/690V, 160A Base, 5A
Cables Hallogen Free
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Switchgear requirement
A typical 250kW Wind Mill (for dual winding AC Generator)
Product Rating Qty.
MCCB630A 1 no.
250A 1 no.
Power Contactor700A 2 nos
250A 1 no.
EAOC / SDDC17
ontro ontactor nos
Capacitor Duty Contactor30KVAR 3 nos.
50kVAR 4 nos.
Fuse 5A 3 nos.
MCB ( 2 Pole ) 4/10/16A 4 nos.
MCB ( 1 Pole ) 2/6/10A 5 nos.
MPCB 1.6/6.3/10/25 7 nos.
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Switchgear in Wind Mill
Maintenance Free
Harsh Climatic Conditions (-5 Deg C to +70 Deg C)
Special Requirements
EAOC / SDDC
18
690V Operating Voltage (mostly above 600kW)
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L&T Switchgear in Wind Mill
EAOC / SDDC19
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Wind Mill Manufacturers
Name of Manufacturer Capacity qty
Enercon (India ) Ltd 800 kW 500
Global Wind Power 750 kW 50
Leitner Sriram 1350 kW 40
Pioneer Wincon 250 kW 100
Regen Powertech 1500 kW 250
EAOC / SDDC
20
nergy
Siva Wind Turbine 250 kW 25
Southern Wind Farms 225 kW 100
Suzlon Energy 600 kW/1250 kW/1500 kW 1000
Vestas 1600 kW 40
Winwind 1000 kW 15
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Market
Most of them have collaboration with the European Wind Mill Players
Control panel drawing (SLD) based on European counter part inputs
Existing switchgear are proven & hesitation to change
ABB is the range mostly preferred by them
Mind set :
EAOC / SDDC21
Indian Companies are coming by their own
Willing to try other makes - alternate product / price point
Also prefer L&T - Local make /Easy availability /Service network
Good points :
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L&T Switchgear in Wind Mill
ACBs : C-POWER / U-POWER
MCCBs : d-sine range for 690V acMCCB range for 415V ac
Power Contactors : 3 Pole MNX
Ca acitors : Heav Dut Gas Filled
Offering
EAOC / SDDC
22
MCBs : 2 Pole / 1 poleCapacitor Duty Contactors : MPX
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L&T switchgear- ACB in Wind Mill
For a 1500kW wind turbine
Specification:
2000A 3P EF (Motor/closing 230V ac & SR/UV 24V dc) with
Microprocessor based LSI protection
What ABB supplies?
EAOC / SDDC
2000A E2N @690V ac 3P EF with PR121/P (LSI)
Product to offer:
Choice:
C-POWER 2000A H (with690V arc chute) 3P EF with SR18 U-POWER 2000A Fr-1 S 3P EF with UN-RS1.5I
Omega 2000A Fr-1 S 3P EF with MTX2.5
23
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L&Ts ACB range for 690Vac application
C-POWER C/H type with 690V arc chutes
Rating 800A to 1600A 2000/2500A 3200/4000A
Pole 3 & 4 Pole 3 & 4 Pole 3 & 4 Pole
Breaking Capacity C = 35kA C = 40kA C=65kA
EAOC / SDDC
( Icu)
H = 50kA
H = 65kA H=85kAIcs as % of Icu 100% 100% 100%
Icw C=35kA
H=50kA
C = 40kA
H = 65kA
C=65kA
H=85kA
24
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L&Ts ACB range for 690Vac application
U-POWER
Rating 800A to 1600A 2000/2500A 3200/4000A
Pole 3 & 4 Pole 3 & 4 Pole 3 & 4 Pole
Breaking Capacity N = 42kA S = 50kA H=65kA
EAOC / SDDC
( Icu)
S = 50kA
H = 65kA V=85kA
Ics as % of Icu 100% 100% 100%
Icw N = 42kA
S = 50kA
S = 50kA
H = 65kA
H=65kA
V=85kA
25
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L&Ts ACB range for DC application
C-POWER H type with 690V arc chutes upto 4000A can be offered forDC application w/o protection device
EAOC / SDDC26
- .
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Wind Energy
Total installed capacity (17000 MW)
Potential 45000 MW
Potential 82000 MW if off Shore is also added
Major Installations - TN-AP-KAR-GUJ-MAH-RAJ-MP
India at no 5th after Germany (1), Spain (2), USA(3),
EAOC / SDDC
China(4), Denmark(6) Installation Cost - 4.5 to 5 Cr per MW
Potential for Switchgear 2.5 Lacs/1.5 MW (750 Cr
This is total potential considering 45000 MW
Installation. If this gets executed in next 10 years, it
means, 75 Crore will be current year potential)
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Chiranjjeevi Wind Energy (Cmb)- 250 KW
Enercon(Daman) - 800 KW
Essar Wind Power(Mum) - 1500 KW
Gamesha Wind Turbines(Chen)- 850 KW
GE India (Bgr) - 1500 KW
Global Wind Power(Mum) - 750 KW
Kenersys India (Pune) - 2000 KW
Leitner Shriram (Chen) - 1350/1500KW
-
Major Manufacturers & Rating
EAOC / SDDC
Regen Powertech (Chen) - 1500 KW RRB Energy (Chen) - 500/600 KW (ut)
Shri Ram EPC (Che) - 250 KW
Shiva Wind Turbine (Erode) - 250 KW
Southern Wind Farm (Che) - 225 KW Suzlon (Pune) - 1500/2100 KW (1250 KW-UT)
Vestas (Chennai) - 1650 KW
Win Wind (Chennai) - 1000 KW
Inox (Noida) - 2000 KW (Under Testing)
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EAOC / SDDC
29