Wind Mill OEM

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    Wind Mill Application

    10th Jan 2011

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    Basics of Wind Mill ApplicationConstruction & Working

    Single Line Diagram

    Switchgear in Wind MillSpecifications & Special Requirements

    Agenda

    EAOC / SDDC

    L&T Switchgear in Wind MillOffering

    2

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    Basics of Wind Mill Application

    EAOC / SDDC3

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    Basics of Wind Mill Application

    Types of Wind Mills

    EAOC / SDDC4

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    Basics of Wind Mill Application

    Main Component of Wind Mill

    EAOC / SDDC5

    250kW, 600kW, 1.0MW, 1.2MW, 1.5MW

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    Basics of Wind Mill Application

    Main Component of Wind Mill

    EAOC / SDDC6

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    Basics of Wind Mill Application

    Main Component of Wind Mill

    EAOC / SDDC7

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    Basics of Wind Mill Application

    Working of Wind Mill

    EAOC / SDDC8

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    Basics of Wind Mill Application

    Working of Wind Mill

    EAOC / SDDC9

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    Basics of Wind Mill Application

    Working of Wind Mill

    Soft Starting

    EAOC / SDDC10

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    Basics of Wind Mill Application

    Working of Wind Mill

    EAOC / SDDC

    11

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    Basics of Wind Mill Application

    Working of Wind Mill

    EAOC / SDDC

    12

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    Single Line Diagram

    EAOC / SDDC13

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    Single Line Diagram

    Single Line Diagram

    EAOC / SDDC

    14

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    Switchgear in Wind Mill

    EAOC / SDDC15

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    Switchgear in Wind Mill

    ACBs 690V, 800-2000A, 3P EF

    MCCBs 415/690V, 250/630/1000A

    Power Contactors 415/690V, 700/800A

    Control Contactors Control Voltage, 9A (3NO+1NC)

    Specifications

    EAOC / SDDC

    16

    Capacitor Duty Contactors Control Voltage, 30/50A

    MPCBs Control Voltage, 1.6/6.3/10/25A

    Capacitors 690V, 25kVAr, 12.5kVAr

    MCBs 415/690V, 3-P/2-P/1-P, 2/4/6/10/16A

    Fuses 500/690V, 160A Base, 5A

    Cables Hallogen Free

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    Switchgear requirement

    A typical 250kW Wind Mill (for dual winding AC Generator)

    Product Rating Qty.

    MCCB630A 1 no.

    250A 1 no.

    Power Contactor700A 2 nos

    250A 1 no.

    EAOC / SDDC17

    ontro ontactor nos

    Capacitor Duty Contactor30KVAR 3 nos.

    50kVAR 4 nos.

    Fuse 5A 3 nos.

    MCB ( 2 Pole ) 4/10/16A 4 nos.

    MCB ( 1 Pole ) 2/6/10A 5 nos.

    MPCB 1.6/6.3/10/25 7 nos.

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    Switchgear in Wind Mill

    Maintenance Free

    Harsh Climatic Conditions (-5 Deg C to +70 Deg C)

    Special Requirements

    EAOC / SDDC

    18

    690V Operating Voltage (mostly above 600kW)

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    L&T Switchgear in Wind Mill

    EAOC / SDDC19

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    Wind Mill Manufacturers

    Name of Manufacturer Capacity qty

    Enercon (India ) Ltd 800 kW 500

    Global Wind Power 750 kW 50

    Leitner Sriram 1350 kW 40

    Pioneer Wincon 250 kW 100

    Regen Powertech 1500 kW 250

    EAOC / SDDC

    20

    nergy

    Siva Wind Turbine 250 kW 25

    Southern Wind Farms 225 kW 100

    Suzlon Energy 600 kW/1250 kW/1500 kW 1000

    Vestas 1600 kW 40

    Winwind 1000 kW 15

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    Market

    Most of them have collaboration with the European Wind Mill Players

    Control panel drawing (SLD) based on European counter part inputs

    Existing switchgear are proven & hesitation to change

    ABB is the range mostly preferred by them

    Mind set :

    EAOC / SDDC21

    Indian Companies are coming by their own

    Willing to try other makes - alternate product / price point

    Also prefer L&T - Local make /Easy availability /Service network

    Good points :

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    L&T Switchgear in Wind Mill

    ACBs : C-POWER / U-POWER

    MCCBs : d-sine range for 690V acMCCB range for 415V ac

    Power Contactors : 3 Pole MNX

    Ca acitors : Heav Dut Gas Filled

    Offering

    EAOC / SDDC

    22

    MCBs : 2 Pole / 1 poleCapacitor Duty Contactors : MPX

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    L&T switchgear- ACB in Wind Mill

    For a 1500kW wind turbine

    Specification:

    2000A 3P EF (Motor/closing 230V ac & SR/UV 24V dc) with

    Microprocessor based LSI protection

    What ABB supplies?

    EAOC / SDDC

    2000A E2N @690V ac 3P EF with PR121/P (LSI)

    Product to offer:

    Choice:

    C-POWER 2000A H (with690V arc chute) 3P EF with SR18 U-POWER 2000A Fr-1 S 3P EF with UN-RS1.5I

    Omega 2000A Fr-1 S 3P EF with MTX2.5

    23

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    L&Ts ACB range for 690Vac application

    C-POWER C/H type with 690V arc chutes

    Rating 800A to 1600A 2000/2500A 3200/4000A

    Pole 3 & 4 Pole 3 & 4 Pole 3 & 4 Pole

    Breaking Capacity C = 35kA C = 40kA C=65kA

    EAOC / SDDC

    ( Icu)

    H = 50kA

    H = 65kA H=85kAIcs as % of Icu 100% 100% 100%

    Icw C=35kA

    H=50kA

    C = 40kA

    H = 65kA

    C=65kA

    H=85kA

    24

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    L&Ts ACB range for 690Vac application

    U-POWER

    Rating 800A to 1600A 2000/2500A 3200/4000A

    Pole 3 & 4 Pole 3 & 4 Pole 3 & 4 Pole

    Breaking Capacity N = 42kA S = 50kA H=65kA

    EAOC / SDDC

    ( Icu)

    S = 50kA

    H = 65kA V=85kA

    Ics as % of Icu 100% 100% 100%

    Icw N = 42kA

    S = 50kA

    S = 50kA

    H = 65kA

    H=65kA

    V=85kA

    25

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    L&Ts ACB range for DC application

    C-POWER H type with 690V arc chutes upto 4000A can be offered forDC application w/o protection device

    EAOC / SDDC26

    - .

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    Wind Energy

    Total installed capacity (17000 MW)

    Potential 45000 MW

    Potential 82000 MW if off Shore is also added

    Major Installations - TN-AP-KAR-GUJ-MAH-RAJ-MP

    India at no 5th after Germany (1), Spain (2), USA(3),

    EAOC / SDDC

    China(4), Denmark(6) Installation Cost - 4.5 to 5 Cr per MW

    Potential for Switchgear 2.5 Lacs/1.5 MW (750 Cr

    This is total potential considering 45000 MW

    Installation. If this gets executed in next 10 years, it

    means, 75 Crore will be current year potential)

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    Chiranjjeevi Wind Energy (Cmb)- 250 KW

    Enercon(Daman) - 800 KW

    Essar Wind Power(Mum) - 1500 KW

    Gamesha Wind Turbines(Chen)- 850 KW

    GE India (Bgr) - 1500 KW

    Global Wind Power(Mum) - 750 KW

    Kenersys India (Pune) - 2000 KW

    Leitner Shriram (Chen) - 1350/1500KW

    -

    Major Manufacturers & Rating

    EAOC / SDDC

    Regen Powertech (Chen) - 1500 KW RRB Energy (Chen) - 500/600 KW (ut)

    Shri Ram EPC (Che) - 250 KW

    Shiva Wind Turbine (Erode) - 250 KW

    Southern Wind Farm (Che) - 225 KW Suzlon (Pune) - 1500/2100 KW (1250 KW-UT)

    Vestas (Chennai) - 1650 KW

    Win Wind (Chennai) - 1000 KW

    Inox (Noida) - 2000 KW (Under Testing)

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    EAOC / SDDC

    29