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Service Manual – ThermoPro Twin & Single Brewers

FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM

Important SafeguardsThis appliance is designed for commercial use. Any servicing other than cleaning and preventive maintenance should be performed by an authorized Wilbur Curtis service technician. •DONOTimmersetheunitinwateroranyotherliquid •Toreducetheriskoffireorelectricshock,DONOTopenservicepanels.Nouserserviceablepartsinside. •Keephandsandotheritemsawayfromhotsurfacesofunitduringoperation. •Nevercleanwithscouringpowders,bleachorharshchemicals.

Symbols

WARNINGS – To help avoid personal injury

Important Notes/Cautions – from the factory

Sanitation Requirements

This Curtis Generation 3 Unit is Factory Pre-Set and Ready to Go… Right from the Carton.FollowingaretheFactorySettingsforyourG3CoffeeBrewingSystems: •BrewTemperature=200°F •WaterBypass=OnforLARGE&MEDIUMBrewOnly •BrewVolume=SettoVesselRequirement. •SleepMode=OffSystemRequirements: •WaterSource20–90PSI(MinimumFlowRateof1GPM) •Electrical:Seeattachedschematicforstandardmodelorvisitwww.wilburcurtis.comforyourmodel.

WILBURCURTISCOMPANY Montebello,CA90640

Models Included TP2T – ThermoPro Twin TP2S – ThermoPro Single

CAUTION:DONOTconnectthisbrewertohotwater.Theinletvalveis

notratedforhotwater.

CAUTION:Pleaseusethis setup procedure before attempting to use

thisbrewer.Failuretofollowtheinstructions can result in injury or the voidingofthewarranty.

ISO9001REGISTERED

WARNINGHOTLIQUID,Scalding may occur. Avoid splashing.

IMPORTANT:Equipmentto be installed to comply withapplicablefederal,

state,orlocalplumbing/electricalcodes having jurisdiction.

NSFInternationalrequiresthefollowingwaterconnection:1. Aquickdisconnectoradditionalcoiledtubing(atleast2xthedepthoftheunit)sothatthemachinecan

be moved for cleaning underneath the unit.2. Thisequipmentistobeinstalledwithadequatebackflowprotectiontocomplywithapplicablefederal,

state and local codes.3. Waterpipeconnectionsandfixturesdirectlyconnectedtoapotablewatersupplyshallbesized,

installedandmaintainedinaccordancewithfederal,state,andlocalcodes.

Setup StepsTheunitshouldbelocatedonasolidcountertopandleveled(lefttorightandfronttoback).Connectawaterlinefromthewaterfiltertothebrewer.NOTE:Awaterfiltrationsystemmustbeinstalledtomaintainatrouble-freeoperation.(Inareaswithextremelyhardwater,wesuggestthatasedimentaryandtaste&odorfilterbeinstalled.)Thiswillprolongthelifeofyourbrewingsystemandenhancecoffeequality.

Wilbur Curtis Company, inC.

1. A3/8”Flarex3/8”Malepipeelbowissuppliedwiththebrewerforwaterlineconnection.Usetubingsizedsufficientlytoprovideaminimumof1.0GPM.

2. Connecttheunittoanappropriateelectricalpowercircuit.3. Turnonthetoggle(STANDBY/ON)switchbehindtheunit.Theheatingtankwillstarttofill.Whenthewaterlevelinthe

tankrisestothecorrectvolume,theheatingelementswillenergizeautomatically.4. Theheatingtankwillrequire20to30minutestoreachoperatingtemperature(200°F),indicatedwhenREADYTO

BREWisdisplayedontheLCDscreen.5. Priortobrewing,dispense12ouncesofhotwaterthroughthehotwaterfaucet.6. Brewacycleofatleast12ounces,topurgethewaterlinesofanyairthatmaybetrappedafterfilling.7. Priortobrewing,dispense12ouncesofhotwaterthroughthehotwaterfaucet.8. Brewacycleofatleast12ounces,topurgethewaterlinesofanyairthatmaybetrappedafterfilling.9. TheThermoProbrewerisnowreadyforoperation.

Your Curtis ADS System is Factory Pre‑Set for Optimum Performance.Afterconnectiontowaterandpower;thereartoggleswitchmustbeon.Youwillhearabeepsound,indicatingpowerisavailabletothecontroller.

Thecontroldisplays .PressON/OFFbuttonandthescreenwilldisplay .Afterthreeseconds, isdisplayed.

Waterwillfillthetank(approximately2-3minutesdependingonwaterflowrate).Whentheproperlevelisreached willappearonthescreen.Ittakesapproximately20minutestoreachsetpointtemperatureof200°F.

Controlwilldisplay whentemperaturereachesthesetpoint(200°F);unitisatbrewingtemperature.

THERMOPROWILBUR CURTIS

WILBUR CURTIS WILBUR CURTISFILLING . . .

WILBUR CURTISHEATING . . .

WILBUR CURTISREADY TO BREW

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BREWING INSTRUCTIONS1.BrewershouldbeON(Confirmatreartoggleswitch,thenpresstheON/OFFbutton).ScreenshouldreadReady-to-Brew.Ifconnectedtoan

InterLockgrinder.Grindershouldbeon.2.PlaceanemptyThermoProservercenteredbeneaththebrewcone.

6. Selectandpressdesiredbrewbutton.Brewingwillbegin immediately.

5. Transferfilledbrewconetothebrewrails.

3. Placeacleanfilterintothebrewcone.

4. Fillbrewconewiththeproper amount of ground coffee.IfInterlocked,fillthebrewconeatthegrinder.

WARNINGTOAVOIDSCALDING,Donotremovebrewconewhilebrewlightisflashing.

Display Timers< - - Select - - >

Allprogrammingselectionsareperformedwiththethreecenterbuttons.Thesymbolsbelowthebuttonsare:

ScrollLEFT SELECTIONorENTERtosavenewparameter ScrollRIGHT

IMPORTANTNOTE:

ThermoPro Programming Guide

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E

27A

2526

1

2

34

3456

78

13

141516

910

11

12

1718

19

20

21 22

2324

28

2930

31

B

33

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PARTS DIAGRAM

THERMOPROTWINBREWERTP2T

12 34 5 5A5B6 78910111212A13141516171819202122232425262728293031323334

WC-5459GEM-6WC-37121*WC-844-101*WC-39442WC-39415WC-39414WC-3417WC-29050WC-58037-101WC-847*WC-2402PWC-37122*WC-442WC-441WC-1825WC-8559WC-8591*WC-3528WC-62030WC-37008WC-5502-01*WC-4382WC-5310*WC-934-04*WC-522*WC-43055WC-5231*WC-1438-101*WC-3765L*WC-1501WC-102*WC-5350*WC-723*WC-13335WC-37132*WC-2977-101K*

COVER,TOPWRAPFILTER,500/PKG(USEWITHWC-3417)KIT,DUMPVALVEBREWLEFTVALVE,BY-PASSW/RESISTORLABEL,UCMOVERLAYTP2TTWIN3-BATCHCURTISLABEL,UCMOVERLAYTWIN2-BATCHCURTISLABEL,UCMOVERLAYTWIN1-BATCHCURTISBREWCONE,ASSYW/SPLASHPOCKETBROWNCOFSPRAYHEAD,ADVANCEDFLOWCOVER,CENTERWRAPTP90ºVALVE,WATERINLET2GPM120V10WELBOW,3/8”FLx3/8”NPTPLATEDKIT,DUMPVALVEBREWRIGHTSOLENOID,LOCKBREWCONERIGHT/LEFT120VSOLENOID,LOCKBREWCONELEFT(OLDERUNITS)FAUCET,ASSEMBLYHOTWATERTP2SRELAY,SOLIDSTATEW/INTEGRATEDHTSNKCAPACITORLEG,4”ADJUSTABLE3/8-16THRDITALIANSTYLETANK,COMPLETETP2TULTEMFITTINGSKIT,TANKLIDROUNDKIT,PROBE,ASSYWATERLEVELGUARD,SHOCKHEATINGELEMENTSTUBE,5/16”I.D.X1/8”SILICONEELEMENT,HEATING2.5KW220VW/JAMNUTSTHERMOSTAT,RESETGUARD,SHOCKRESETTHERMOSTATCOMPOUND,SILICONESENSOR,HEATINGTANKKIT,VALVEREPAIRUSEONWC-825&WC-826FUSEHOLDERSWITCH,TOGGLE125/250VACRESISTIVETUBE,½IDx1/8WSILICONECONTROLMODULE,120VTP2S/TP2THARNESSASSY,COMPLETETP2T10(NOTSHOWN)KIT,DUMPVALVEWC-820WC-821,WC-844KIT,SPRAYHEADFITTINGPLASTIC

ITEM № PART № DESCRIPTION

*RECOMMENDEDPARTSTOSTOCK.

ILLUSTRATED PARTS LIST

THERMOPROTWINBREWERTP2T

5

6

PARTS DIAGRAM

THERMOPROSINGLEBREWERTP2S

26

3

12

2

6

28

12 34 5 5A5B6 789101112131414A1516171818A1920212222A232424A2526272829303132

WC-61509GEM-6WC-3765L*WC-844-101*WC-39444WC-39417WC-39416WC-3417WC-29050*WC-58037-101WC-847*WC-1501WC-37122*WC-37132*WC-1825WC-8559*WC-8556-101WC-8591*WC-3528WC-5350*WC-5853-102WC-5851WC-5502-01*WC-4382WC-5310*WC-904-04WC-906-04*WC-522*WC-62031WC-62032WC-103*WC-5231*WC-1438-101*WC-723*WC-43055WC-43062*WC-13286WC-2977-101K*

COVER,TOPWRAPFILTERS,500/PKG(USEWITHWC-3417)KIT,INLETVALVEREPAIRUSEONWC-826L/WC-847VALVE,ADJBY-PASSLABEL,UCMOVERLAYTP2S3-BATCHCURTISLABEL,UCMOVERLAYTP2S1-BATCHCURTISLABEL,UCMOVERLAYTP2S2-BATCHCURTISBREWCONE,ASSYW/SPLASHPOCKETBROWNCOFSPRAYHEADASSY,ADVANCEDFLOWCOVER,CENTERWRAPVALVE,WATERINLET2GPM120V10WFUSEHOLDERW/5AFUSEKIT,DUMPVALVEBREWRIGHTKIT,DUMPVALVEWC-820WC-821,WC-844FAUCETASSY,HOTWATERTP2S/2TRELAY,SOLIDSTATE40AW/HEATSINKHEATSINK,ASSYW/OPTICALBD(OLDERUNITS)CAPACITOR,X2LEG,4”ADJUSTABLE3/8-16THREADITALIANSTYLETUBE,½IDx1/8WSILICONECOVER,TOPHEATINGTANKGENUSECOVER,TANKW/NOTCHESKIT,PROBE,ASSYWATERLEVELGUARD,SHOCKHEATINGELEMENTSTUBE,5/16”I.D.X1/8”SILICONE(NOTSHOWN)ELEMENT,HEATING1.6KW120VW/JAMNUTSELEMENT,HEATING2KW220VW/JAMNUTSTHERMOSTAT,RESETTANK,COMPLETETP2SDVULTEMFITTINGSTANK,COMPLETETP2SULTEMFITTINGSSWITCH,TOGGLENON-LITDPST25A125/250VACRSTCOMPOUND,SILICONESENSOR,HEATINGTANKCONTROLMODULE,120VTP2S/TP2TGUARD,SHOCKRESETTHERMOSTATGASKET,TANKLIDHARNESSASSY,COMPLETETP2SKIT,SPRAYHEADFITTINGULTEM

*RECOMMENDEDPARTSTOSTOCK.

ILLUSTRATED PARTS LIST

THERMOPROSINGLEBREWERTP2S

7

ITEM № PART № DESCRIPTION

8

9

Cleaning the ThermoProRegularcleaningandpreventivemaintenanceisessentialinkeepingyourcoffeebrewerlookingandworkinglikenew.Tocleanthecoffeebrewerandcomponents,prepareamildsolutionofdetergentandwarmwater.

CAUTION – Donotusecleansers,bleachliquids,powdersoranyothersubstancecontainingchlorine.Theseproductspromotecorrosionandwillpitthestainlesssteel.USEOFTHESEPRODUCTSWILLVOIDTHEWARRANTY.

DAILY CLEANING1. Wipeexteriorsurfaceswithadampcloth,removingspillsanddebris.2. Slidethebrewconeoutandcleanit.Wipethesprayheadareawithaclothsoakedinamilddetergentsolution.3. Rinseanddrythebrewconeandsprayheadarea.4. Draindriptraysofcoffee.5. Drythetray.WEEKLY CLEANING1. Turnoffunitatthepowerswitch,behindtheunit.Allowthebrewertocool.2. Cleanthesprayheadanddomeplatearea.

a. Removethesprayhead,unscrewingcounterclockwisefromthedomeplate. b. Thoroughly clean and rinse the dome plate area. c. Cleanthebrewconerailswithabrushsoakedwithamilddetergentsolution.Rinsetheareawithaclothsoakedwithcleanwater,

removing any residual detergent. d. Drythearea. c. Attach the sprayhead.

Cleaning the Thermoserver1. Draincoffeefromtheserver.2. Fillthelinerwithamilddetergentsolutionandletitstandfor10to15minutes.3. Afterabout15minutestakeaspongebrushandscruboutthestainlesssteelliner.4. Whenclean,drainoutthesoapysolutionfromtheserver.5. Filltheserverwithcleanwatertorinsedetergentfrominsidetheunit.Repeatthisrinsinguntilthewaterrunsclear.CLEANING OF THERMOSERVER FAUCET1. Removethefaucethandleassembly.Takeholdofthebonnetandturncounterclockwisetounscrewitfromthefaucet.2.Cleanthehandleassemblywithamilddetergentsolution.Whenclean,rinsethehandlewithwater.Inspectforcracks

or tears in the seat cup. Replace if damaged.3. Clean the coffee level gauge glass.

a. Remove the sight glass cover by pulling up and off from the front of the server. b. Usingthenarrowbrushprovidedforthispurpose,brushouttheinsideoftheglasswithadetergentsolution.

Rinse the sight glass tube of all detergent residue. c. Payspecialattentiontothesmallgaugeglassliquidlevelholeonthebodyofthefaucet.Youcanbrushthis

outwithasmallpipecleaner. d. Replacethesightglass.Makesurethetopandbottomsiliconesealsareseated.

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3/6/13@15.6.ecn14810.revL10/10/12@7.8.ecn14475.ear1067WILBUR CURTIS CO., INC.

6913 Acco St., Montebello, CA 90640-5403 USAPhone: 800/421-6150 Fax: 323-837-2410 Technical Support Phone: 800/995-0417 (M-F 5:30A - 4:00P PST) E-mail: techsupport@wilburcurtis.com Web Site: www.wilburcurtis.com

Printed in U.S.A. 3/2013 F-3263-S Rev L12

ProductWarrantyInformationTheWilburCurtisCompanycertifiesthatitsproductsarefreefromdefectsinmaterialandworkmanshipundernormaluse.Thefollowinglimitedwarrantiesandconditionsapply:

3 Years,PartsandLabor,fromOriginalDateofPurchaseondigitalcontrolboards.2 Years,Parts,fromOriginalDateofPurchaseonallotherelectricalcomponents,fittingsandtubing.

1 Year,Labor,fromOriginalDateofPurchaseonallelectricalcomponents,fittingsandtubing.

Additionally, theWilburCurtisCompanywarrants itsGrindingBurrsforForty(40)monthsfromdateofpurchaseor40,000poundsofcoffee,whichevercomesfirst.StainlessSteelcomponentsarewarrantedfortwo(2)yearsfromdateofpurchaseagainstleakingorpittingandreplace-mentpartsarewarrantedforninety(90)daysfromdateofpurchaseorfortheremainderofthelimitedwarrantyperiodoftheequipmentinwhichthe component is installed.Allin-warrantyservicecallsmusthavepriorauthorization.ForAuthorization,calltheTechnicalSupportDepartmentat1-800-995-0417.EffectivedateofthispolicyisApril1,2003.Additional conditions may apply. Go to www.wilburcurtis.comtoviewthefullproductwarrantyinformation.

CONDITIONS & EXCEPTIONSThewarrantycoversoriginalequipmentattimeofpurchaseonly.TheWilburCurtisCompany,Inc.,assumesnoresponsibilityforsubstitutereplace-mentpartsinstalledonCurtisequipmentthathavenotbeenpurchasedfromtheWilburCurtisCompany,Inc.TheWilburCurtisCompanywillnotacceptanyresponsibilityifthefollowingconditionsarenotmet.Thewarrantydoesnotcoverandisvoidunderthefollowingcircumstances:

1) Improper operation of equipment: The equipment must be used for its designed and intended purpose and function.2) Improper installation of equipment: This equipment must be installed by a professional technician and must comply with all local electrical,

mechanical and plumbing codes.3) Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment.4) Improper water supply: This includes, but is not limited to, excessive or low water pressure, and inadequate or fluctuating water flow rate.5) Adjustments and cleaning: The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the

responsibility of the equipment owner. The owner is responsible for proper cleaning and regular maintenance of this equipment.6) Damaged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier. 7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for variation

in equipment operation due to excessive lime or local water conditions. The equipment must be maintained according to the manufacturer’s recommendations.

8) Replacement of items subject to normal use and wear: This shall include, but is not limited to, light bulbs, shear disks, “0” rings, gaskets, silicone tube, canister assemblies, whipper chambers and plates, mixing bowls, agitation assemblies and whipper propellers.

9) Repairs and/or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use. All labor shall be performed during regular working hours. Overtime charges are the responsibility of the owner. Charges incurred by delays, waiting time, or operating restrictions that hinder the service technician’s ability to perform service is the responsibility of the owner of the equipment. This includes institutional and correctional facilities. The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.

RETURN MERCHANDISE AUTHORIZATION: All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory. All returned equipment must be repackaged properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging. NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL. Allin-warrantyservicecallsmustbeperformedbyanauthorizedserviceagent.CalltheWilburCurtisTechnicalSup-portDepartmenttofindanagentnearyou.