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Test Solution Assessment of white rust removal method Assessment of passivation performance following outdoor exposure Comments on Coating Appearance 50 g/l Sodium Dichromate + 0.1% Sulphuric Acid Not very effective the white rust remaining was stained yellow. Virtually unchanged white rust still remains yellow staining gone. 420 g/l Chromium Trioxide + 0.5% Nitric Acid Effective white rust removed leaving bright. Shiny coating with black spots. Excellent white rust resistance – no white rust, coating slightly dull. 262 g/l Sodium Hydroxide + Talc Effective – White rust removed leaving a dark but shiny coating with black spots. Some etching which revealed spangles in the coating Poor white rust resistance – white rust evident, coating slightly dull. 200 g/l Chromic Acid Very effective – White rust removed leaving a bright, shiny coating. Good white rust resistance – isolated spots of white rust present, coating dull. Prepared By M.Sreedhar Patnaik Incharge – QA/QC VISTA

White Rust Removal & Passivation Methods

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Page 1: White Rust Removal & Passivation Methods

Test SolutionAssessment of white rust removal

methodAssessment of passivation performance

following outdoor exposureComments on Coating Appearance

50 g/l Sodium Dichromate + 0.1% Sulphuric Acid

Not very effective the white rust remaining was stained yellow.

Virtually unchanged white rust still remains yellow staining gone.

420 g/l Chromium Trioxide + 0.5% Nitric Acid

Effective white rust removed leaving bright. Shiny coating with black spots.

Excellent white rust resistance – no white rust, coating slightly dull.

262 g/l Sodium Hydroxide + Talc

Effective – White rust removed leaving a dark but shiny coating with black spots.Some etching which revealed spangles in the coating

Poor white rust resistance – white rust evident, coating slightly dull.

200 g/l Chromic Acid Very effective – White rust removed leaving a bright, shiny coating.

Good white rust resistance – isolated spots of white rust present, coating dull.

White Rust (or) Wet Storage Stain Removal & Passivation Methods

Prepared By

M.Sreedhar PatnaikIncharge – QA/QCVISTA