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8/9/2019 White Paper Thermography
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INTRODUCTION
Thermal imaging is the non-contact detection and measurement oftemperature dierences and the assignment of colors based on temperature.Infrared thermography ill be presented as an inspection techni!ue to
gather and present information about the system at a speci"c time. Infraredthermography ill not be promoted as a remedial measure. #n infraredinspection of an electrical system or rotating e!uipment does not assureproper operation of such e!uipment. Other tests and proper maintenance arenecessary to assure their reliable performance.
N$C$%%#R& CONDITION% 'OR IN%($CTION#ssure that the e!uipment to be inspected is under ade!uate load) createsatisfactory loads hen necessary) and allo su*cient time for recently-energi+ed e!uipment to produce stable thermal patterns. ,easure electricloads hen re!uested by the infrared thermographer. $!uipment to be
inspected shall be energi+ed and under ade!uate load ideally this is normaloperating load. hene/er possible) similar components under similar loadshall be compared to each other. Components e0hibiting unusual thermalpatterns or operating temperatures shall be deemed as e0ceptions.
Commonly Inspected Systems
$lectrical12. Three (hase Distribution
%ystem3. 'use 4o0es
5. Cables 6 Connections7. Relays8%itches9. Insulators:. Capacitors;. %ubstations. Controllers2?. Transformers22. ,otor23. 4attery 4an=
,echanical12. ,otors3. (umps5. @eat $0changers7. 4earings9. Aear 4o0es:. Dri/e 4elts
4uilding ThermographyB $nergy #uditsB ,oisture DetectionB Roof moisture and lea=
detectionB Construction Details
and eri"cationB Concrete inspectionsB Refrigeration and cold
storage cooling losses
#ir ea=ageB The passage of air
through the buildingen/elope) Doors) all)
indo) Eoint etc)B $0terior all electrical
outletsB Recessed lightB #ttic penetrationB Ducts8/ents
8/9/2019 White Paper Thermography
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Improper air mo/ement signi"cantly reduces the thermal integrity and
performance of the en/elope and is therefore a maEor contributor to
energy consumption in a building as ell as poor air !uality.
8/9/2019 White Paper Thermography
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Reasons for Temperature hotspots in Electrical System
2. Unbalanced oad3. F5rdG@armonics current in neutral5. O/erloaded systems8e0cessi/e current
7. oose or corroded connections increased resistance in thecircuitFtypically one side of the components heat up
9. Insulation failure:. Component 'ailure;. iring ,ista=es
Reasons for Temperature hotspots in Mechanical /ElectromechanicalSystem
2. 4ad cooling H due to reduced air o3. (J problems li=e unbalance) o/erload of 9thharmonic
F/oltageG ill cause heat dissipation5. 4ad alignment7. Insulation (roblems ith motor indings9. 4earing (roblem 1ubrication) ear 6 Tear:. 'riction due to ear) misalignment or inade!uate lubrication
Advantages of Thermography
#llos us to stop "ghting 'ires and "0 problems before they result ine!uipment failure.
4ene"ts of detecting (roblems before 'ailure1 Increased safety
Impro/ed reliability
4etter assurance of repair
Reduced unscheduled outages
Commissioning of ne installations
Impro/ed (roduction rate and Juality
Reduced maintenance and Repair Costs.
'rom a return on in/estment perspecti/e) infrared inspection programs ha/e
pro/en that on a/erage for e/ery K2 spent on infrared electrical inspections)there is a K7 return on in/estment for materials and labor from "0ing theproblems before it fails...L
Case %tudy1