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WHERE YOUR SUCCESS IS SEALED G L O B A L S E A L I N G S Y S T E M

WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

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Page 1: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

WHEREYOUR

SUCCESSIS

SEALED

G

LOBAL SEALING SYSTEM

Page 2: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

Rubbers have found many applications in industrial and consumer goods because they are the only group of materials able to provide elastic properties across a wide range of temperatures. In today's fast changing markets, companies need a competitive edge more than ever in order to thrive. The key to prosperity lies in bringing well designed, highly reliable products to the market more quickly than the competition.

To achieve this, companies must work closely with their suppliers, drawing on their expertise to achieve the most cost-effective, easily manufactured designs. They must make use of the most up -to date technology.They must take advice on the most suitable materials, on maximizing component fun-ctions to get the best cost/performance ratio and on building in quality to achieve reliable, low cost manufacture. They must have support to prototype and design and get finished parts into production as quickly as possible. From this, we have built GSS(Global Sealing Systems) who must be more than a supplier based on the greater the benefits to our customers in terms of cost, design effectiveness and easy of production. This leads to the supply of high quality, low cost, trouble-free components. Little or no advice frequently leads unnecessarily higher costs.

It is GSS's mission to our customers!

A large volume of our work is in the highly specialized field of custom molding and extruding. Our manufacturing facilities include injection, transfer and compression molding presses in a wide range of tonnage capacities. We also extrude specialty shapes and profiles from a variety of elastomeric compounds.

We have pride in turning out products of highest standard to reliable delivery schedules.

Remember we are here to help you.”

Company Profile1

CEO

Page 3: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply
Page 4: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

Specialized Training Company

Trade Business Code : 12187450

Company Name : GLOBAL SEALING SYSTEM INC.

Awarded year Export level achieved

46th 2009Trade Day 1 million USD

Page 5: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

2Rubber Punched Strip Seals

GSS can manufacture any holes pattern,

and can even supply oval, square, or alternate

shaped holes. Of coures, all rubber materials

are available in slit-to-width rolles without any

holes, as well.

Average thickness for punching is between

1/16”~1/14”(1.6mm~6.4mm) for most tank

sealing applications.

However this is not a limitation and GSS easily

apply the same prosses to thinner and thicker

varietied of rubber and other materials.

Tolerances vary according to material and

dimension speci�cations, but typically runs

around +/-.015 inches on Key dimensions like

width and hole diameter.

Dimensional Tolerances

Roll

Length

(FT)

Hole

Spacing

Hole

Diame

nter

Hole

Locatio

n

Hole

Width

Hole Shapes, Size, and Spacing

Tank stripping is usually sold by uncut roll size,

which varies By thickness and variety between

25 and 300 foot lengths. Naturally, we can

generally cater to special requirements on

Roll length.

Seal Length , Width

Hole

Location(1)

Hole

Location(2)

Roll

Length

(FT)

Hole

Width

Hole

Spacing

Hole

Diame

nter

Thickness

Page 6: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

3Tunnel Sealing

Usage

This continuous vulcanized Rubber beltinstalls on 200 meter length tunnelceilings to prevent water leakage.

Feature

This can be produced endless length following to Customer’s request withhigh durable EPDM and/or NBR.

This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply gates of watercourses.

Page 7: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

GSS's technical and manufacturing teams excel in your most di�cult custom molded products.

GSS will take your prototype ideas, sampling and testing into production in the shortest most

cost e�ective way possible.

Molds and samples can be supplied in as little as 1-2 weeks depending on

the complexity of your design.

Our press capacity ranges from 50 to 1500 tonnes with platen sizes up to

1200x2400mm. We have a number of state of the art high shot volume, 200 tonne vertical injection moulding

machines.

4Rubber Molded Parts

We can supply silicone speci�cally designed for

the following :

Electric insulation

FDA approved

High tear threshold

Self-lubricating

Conductors

High temperatures up to 300 celsius.

We are also specialists in highly detailed pro�les both small and large.

Hardness ranging from 30 to 80 duro.

Various colors ; Transrucent, white , custom coloured and black.

Special �ame retardant compounds are available.

Superior water resistance.

Superior resistance to ozone and corona.

Strong, resilient and stretchable at temperatures where organic rubbers fail.

Better release characteristics than any other rubber.

We are able to supply pieces for metal-silicone connections (common steel, stainless steel, aluminum, bronze).

Molded Silicone

Molded Rubber

Page 8: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

5

6

Cable Gromets(VET)We have various sizes of molds for wall thicknesses

from 1 to 4mm and for from 1.5 to 5mm.

Material

Colors

EPDM UL 94-VO

Black, Grey and White.

For completely dust and water-tight cable and

pipe inlets, for example in cars, aeroplanes, ships,

electrical and hydraulic equipment, and light

�ttings. Each size has a very wide sealing range.

Applications

a. Install the Gromet. Press it into the hole.

b. Puncture the diaphragm using the wires from which the outer sheath has been removed

c. Pull the cable back Sealed!

a. Install the Gromet. Press it into the hole.

b. Puncture the diaphragm using the wires from which the outer sheath has been removed

c. Pull the cable back Sealed!

GD & GDM

Available in EPDM and silicone rubberJoystick-E�ect.Piece thin membrane for �tting. Suitable as blind plug for �tting of additional equipment later

Easy and fast installation with signi�cant timesaving

Suitable for holes in materials of 1.0 - 3.5 mmthickness

For completely dust and water-tight cableand pipe inlets, for example in cars, aeroplanes,ships, electrical and hydraulic equipment, andlight �ttings. Each size has a very wide sealingrange.

Applications

GD/ GDM are exclusively produced for Wurth Elektronik Oy.GD/ GDM toolings are Wurth Elektronik Oy ownershipped.

Page 9: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

Tooling7

Compression Molding is one of three processes used to mold rubber parts. Compression Molding

is the oldest and simplest way to make rubber products. In some speci�c applications, Compression

Molding is still the best way. To put it simply, Compression Molding involves squishing a chunk of

uncured rubber into a pocket in the mold. After time, heat and pressure the rubber cures in the

sharp of the pocket. The mold can then be opened and the part removed.

Compression Molding

Transfer Molding

Compression Mold (Semi-positive Type) Transfer Mold

(Semi-positive portion of the Top Plate)

Top Plate

Bottom Plate

Cavity(Part)

Flash &Tear Trim Gate

Opening Bar Slot

Dowel Pin&Bushing

Transfer Molding involves having a "piston and cylinder" like device built into the mold so that the rubber may

be squirted into the cavity through small holes.

Vary considerably in size shape and complexity and may contains from one to a high number of cavities.

Provides more product consistency than compression molding.

Cycle times are shorter than compression molding.

Better than compression molding for

rubber-to-metal bonding.

Disadvantages of Transfer Molding

The transfer pad is scrap.

Cycle time is longer than injection molding.

Product consistency is poorer than injection molding.

Flash &Tear Trim Gate

Pot

Pot Opening Bar Slot

Top Plate

Bottom Plate Cavities(Parts)

Dowel Pin&Bushing

Advantages of Compression Molding

Lowest cost molds.

Little " throw away" material provides advantage on expensive compounds.

Often better for large parts.

O�ers least product consistency.

Di�cult to control �ash.

Not suited for some types of parts.

Advantages of Compression Molding Disadvantages of Compression Molding

GSS has complete in-house CAD/CAM capabilities to ensure precision tooling at competitive

prices. In addition, GSS has electronic �le transfer capabilities to receive customer drawings

directly into our computer systems.

GSS Tooling-shop combines conventional and computer numerical control (CNC)metalworking

machines with an electrical discharge machine(EDM) to produce molds for the simplest to the

complex parts.

Page 10: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

Tooling

Injection Molding is the most advanced typical

method of molding rubber products.

Injection molding produces the most consistent

results by automating all aspects of

how the rubber gets into the mold. In injection

molding, the rubber is worked and warmed

and then squirted into the mold at

controlled speeds, pressures and temperatures.

Injection Molding

Quality Assurance

Advantages of Injection Molding

Allows the most control of �ash

Because the rubber is warmed before going into the mild, fastest cycle times.

Disadvantages of Injection Molding

Not suited for all compounds.

Most expensive molds.

Typically has some runners or

other " throw away" portion in each shot.

Quality is often described as "�tness for purpose", but such a de�nitionhas no cost or processing considerations. A part produced using poor processes, which can be guaranteed only as the result of inspection, has no inherent quality.

A fuller de�nition is

Flash &Tear Trim Gate

Injection Cull& Runner

Top Plate

NozzleBushing

Top Plate

Bottom Plate Cavities(Parts)

Opening Bar Slot

Dowel Pin&Bushing

Injection Mold

Throughout a product's life there must be regular reviews to reduce costs and to improve future designs.Small modi�cations can often produce further savings in both the manufacture of the component and on customers'assembly lines. Reviews should look closely at manufacturing data to seek areas where costs can be reduced, productionsimpli�ed and quality and reliability increased.Keeping the above in mind, all of the parts are produced by GSS's sister factories which have designed and implementeda quality improvement program employing ISO/QS 9000. PPAP's documentations available.This program has e�ectively helped us reduce costs, increase e�ciency, and strengthen our competitive position.In pursuit of quality products that meets or exceed every industry standard, GSS maintainsa full complement of modern facilities for process control and quality assurance testing.If potentially incapable processes are to be used, design revisions should be considered. Designs should then be passed through FMEA for con�rmation and control / monitoring pointsgenerated. The platform for quality is now established. Complete lot traceability and test data is fully documented and available. Total quality is guaranteed.

Page 11: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

Rubber Compound Design8Choosing the right compound can be a demanding task.

And cost e�ectively not over engineering, not under engineering but Specially Designing

is also very essential work.

Therefore, a compound "recipe" is critical to enhance or add to a polymer's inherent physical

and chemical characteristics.

We have a wide range of Rubber Master batches for our clients. Our entire stock of rubber

master batch is formulated in the same standards of shade, strength and dispensability.

This assures uniformity in the end products of an operation.

We have over 5 specialized chemists ready to meet your precise need.

Each of them is just minutes from our facility.

They can — and do — devote whatever time necessary to working with our design and

manufacturing sta� to deliver optimum results.

Far beyond the capabilities of a single lab, these partnerships with the best in the industry

result in smarter solutions for our customers. It's our way of leveraging experience and

knowledge for you.

Page 12: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

Calendering Process9

Multiple-pass calendaring of reinforced

and unreinforced rubber is a critical Capabilities, allowing various standard

and polymer formulations to be applied to one or both sides of a substrate

in di�erent states of cure. This range of product constructions

meets stringent application requirements for forming, fabricating, bonding and molding parts.

Page 13: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

Trimmed rolled rubber

is provided either 36", 48" wide "as standard rolls.

The color of rubber sheet

is black, unless otherwise noted.

10Rubber Sheet

No MATERIALTENSILE

PSI ULT. ELONG.(%)

DUROMETER HARDNESS

Physical Properties}

Page 14: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

The sheets are rarely transformed and have good physical properties such as being proof

against oils and fats. Their length, hardness and color can be varied according to customer’s

demands.

Physical Properties

Moisture-proof

Resistance to chemicals

Excellent physical properties

Application

Flooring masterials and gaskets

requiring dust-proof,

sound absorption and oil-resistance

ITEM

NBR SheetEPDM SheetSBR SheetSILICONE SheetButyl Sheet

Viton SheetHypalon Sheet

Gum Sheet

TENSILE STRENEGTH(kgf/cm2)

Neoprene Sheet (Chloroprene) 40~8040~7040~7050~8060~7060~70

70~8060~70

40~60

TEMP. RANGE(i-

-28~87-34~93

-28~110-28~87

-75~204-40~120

-25~230-40~80

SIZE(Thick / Width)

0.8~25.4 / Max.12700.8~25.4 / Max.12700.8~25.4 / Max.1270

0.8~25.4 / Max.12702.0~6.0 / Max.1270

0.8~25.4 / Max.1270

1.0~6.0 / Max.12000.8~25.4 / Max.1270

0.8~25.4 / Max.1270 -28~71

General Rubber Sheet

Page 15: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

Physical Properties

Moisture-proof

Resistance to chemicals

Excellent physical properties

Gasket and other products requiring high durability

TEP(TPO) Sheet, EPDM Sheet, CSM(Hypalon) Sheet

Plain Pattern, One side bubble pattern, two side bubble pattern

Neoprene(CR), NBR, EPDM, SBR

Cotton Fabric: 2~3 Oz, 8 Oz

Nylon Chafer: 450d/1, 840d/1, 1,890d/1

Belt Paper : EP125, NN#200

Application

Application

Material

CR

Material

EPDM

Material

1 / 1.2 / 1.5 / 2.0

1 ~ 25

UL 94-V0

Thick.(mm)

Thick.(mm)

Fire-retardant Grade

Types of inserted Cloths

Gasket and other products

requiring high durability

Non-slipping �ooring materials

Footpath mats at construction sites

The sheets are resistant to heat, weathering, chemicals and aging. The purposes of the

sheets are various such as parts for gasket and packing, roo�ng, insulation and incombustibility purposes.

Special Rubber Sheet

Cloth-Inserted Rubber Sheet

Water-Proof Rubber Sheet

Flame-Resistant Rubber Sheet

Page 16: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

Special Rubber Sheet

NBR

Material

2~5

cover 107~109Ω/cm², Bottom 10³~105Ω/cm²

Thick.(mm)

Electric Resistance

Non-slipping �ooring materials

Footpath mats at construction sites

Application

SBR / IR

3 ~ 5 /20

Fire-retardant Insulation

Black, Green, Black+Green, Blue, etc

Thick.(mm)

Speci�cation

Color

Material

Anti-Static Rubber Sheet

Corrugated Rubber Mat

1,000width, 5 Thick

Green / BlackColor

Size(mm)

EPDM

Material

Check Mat

Page 17: WHERE YOUR SUCCESS IS SEALED - GLOBAL SEALING This equipment is available to produce Water Gate Sealing packing also for watergate of dam and dike, dock gate, intake and water supply

A2511, 97, Centum jungang-ro, Haeundae-gu, Busan, Koreahttp://www.global-sealing.kr TEL : 82-51-932-1001~3 FAX : 82-51-932-1006

Kerry Rhee / CEO. President [email protected]

Ellie Lee / Int'l Business Dept. / General [email protected]

Jenny Kim / Overseas Sales / Manager [email protected]

Laurene Jeong / Purchasing & Shipping / [email protected]

Contact us