Welding and Cutting Equipment - desaitradingcompany.comdesaitradingcompany.com/ESAB Arc Equipments 2009.pdf · Product Catalogue 2009 Welding and ... Industrial Gas Equipment

1

Product Catalogue 2009

Welding and CuttingEquipment

(i)

Contents

Page No.

Arc Equipment

• MMA-AC

- Transweld 400 ... 1

- THH630 ... 1

• MMA-DC

- RS400 /RS400E ... 2

- EasyWeld SSR 400 / 600 ... 2

- LHJ425/750 ... 3

- OrigoArc 150/200 ... 3

- MG320 ... 4

- LFD 1500/3000 ... 4

- Origo Arc 4001i A22 / A24 ... 5

- CaddyArc251i A32/A34 ... 5

- OrigoArc 410C / 650C / 810C ... 6

- 653CVCC ... 6

• Engine Driven Welder

- EDW350/400/500 2x300 ... 7

• MIG/MAG

- Power Compact 255 ... 8

- Migmatic 250 ... 8

- Smashweld 4000T ... 9

- LAB4000 ... 9

- AutoK400/600 ... 10

- Auto K 400/600 Synergic ... 11

- SCR 400(S) ... 12

- Origo Mig C3000i / Mig 3001i / 4001i ... 13

(ii)

Page No.

- Aristo Mig U4000i / U5000i/5000i ... 14

- Origo Feed 3004 / 4804 MA23 / MA24 ... 15

- Aristo Feed 3004 / 4804 U6 / U8 ... 16

- MIG Torches ... 17

• DCTIG

- EasyWeld SSR 400-T/400 T -pulse ... 18

- CaddyTig 1500i/2200iTA33/TA34 ... 18

- OrigoTig3001i TA23/TA24 ... 19

- Aristo Tig 4000i TA4 / TA6 ... 20

• AC/DC TIG

- Heliarc 252 / 352 AC/DC ... 21

- Caddy Tig 2200i AC/DC, TA33 /TA34AC/DC ... 22

- Origo Tig 3000i AC/DC, TA24 AC/DC ... 23

- OrigoTig 4300iwAC/DC, TA24 AC/DC ... 24

• TIG Torches ... 25

• Air Plasma Cutting

- LPH35/50/80/120 ... 26

- PowerCut 650/875/1250/1500/1300/1600 ... 26

• SAW

- CPRA 800(S) / 1200(S) / 1200(T) ... 27

- SAW Tractor LW ... 27

(iii)

Page No.

Industrial Gas Equipment

• Regulators / Blow Pipes / Flash Back Arrestors /

Small Cutting Machines / Tips and Nozzles / Hoses ... 28

Welding Automation

• Thyristorised SAW Power Sources — DC ... 29

• Thyristorised SAW Power Sources —AC ... 29

• A2 / A6 Process Controller PEH ... 29

• Orbital TIG Welding ... 30

• Tractor Automats:

- Miggytrac ... 31

- Railtrac ... 32

- Trippletrac / Multitrac / Mastertrac ... 33

- Rollerbeds / Positioners ... 34

- Friction Stir Welding ... 35

- Robotics for Arc Welding ... 36

- Range of Robots ... 37

Cutting Systems

• Profile Cutting Machines

- Ultrarex UXC / UXL-P / UXD-P ... 38

- Combirex CXL-P ... 39

- E-vent ... 39

- Eagle ... 39

- SuprarexSXE-P1 /SXE-P2/SXE-P3 ... 40

- Numorex NXB ... 41

- TelerexTXB ... 41

- Alpharex ... 41

(iv)

Page No.

• Cutting Processes

- Oxy-fuel / Plasma / Precision Plasma Cutting ... 42

- Laser / Waterjet / Bevel Cutting ... 43

- Marking ... 43

• Environment ... 43

• Control Systems & Software ... 44

Welding Accessories

- Electrode Holder HC 600 ... 45

- Electrode Holder Fully Insulated Armour 600 ... 45

- Armour Earth Clamp 600 ... 45

- Armour Hand Shield ... 45

- Armour Head Shield ... 45

- Welding Cable Al 70 / 120 sq mm / Std & 40 FR ... 45

- Welding Cable Cu 35 / 50 / 70 / 95 / 120 sq mm ... 45

- EyeTech Auto Darkening Helmet (DIN Standard) ... 45

- Welding Curtain (DIN Standard) -

Dark Red, Green Transparent, Dark Green ... 45

The Esab Welding Institute ... 46

1

TRANSWELD 400Welding Transformer for Shop and Site Application

• Natural air cooled for increased safety of the transformer.• Horizontal shunt core design ensures longer operational life of the

shunt-core moving mechanism.

• Well-spaced coils for adequate airflow to the transformer ensureslonger service life.

• Robust and compact construction to withstand rough handling atsites.

• Ideal for TIG welding with optional TIG attachments.

004 dlewsnarTataD lacinhceT

05 ,3 fo seniL 2 / 514zH ,hP/V ,ylppus sniaM

Open circuit voltage, VAC (Max) 80

004 - 05A ,egnar tnerruc gnidleW

003A ,elcyc ytud %06 ta tuptuO

Hnoitalusni fo ssalC

riA larutaNgnilooc fo epyT

027 x 014 x 006mm ,h x w x l ,snoisnemiD

511gK ,thgieW

THH 630Welding Transformer for Industrial and Fematic Welding

• Heavy-duty fan cooled welding transformers for MMA welding withbasic, rutile and high recovery electrodes.

• Horizontal shunt core design ensures longer operational life of theshunt-core moving mechanism.

• Well-spaced coils for adequate airflow to the transformer ensureslonger service life.

• Robust construction and rubber wheels for easy mobility.


036 HHTataD lacinhceT

05 ,3 fo seniL 2 / 514zH ,hP/V ,ylppus sniaM

Open circuit voltage, VAC (Max) 73 - 80




riA decroFgnilooc fo epyT


012gK ,thgieW

2

RS 400 / RS 400EThe All Purpose Thyristorised MMA Welding Rectifier

• Reliable and high performance tyristorised MMA welding rectifierfor projects, construction and pipe welding.

• Built-in Hot Start facility for easy arc striking.

• Burns all types of electrodes including cellulosic.

• Suitable for long lead welding with any type of electrode.

• Robust construction with large rubber wheels - ideal for siteapplications.

• Remote Control to adjust welding current during welding.


004 SRataD lacinhceT

05 ,%01 ± 514 x 3zH ,V x hP ,ylppus sniaM

Open circuit voltage, VDC (Max) 90





591gK ,thgieW

0E04 SR

05 ,%01 ± 514 x 3

90

004 - 01

H

riA decroF

078 x 576 x 596

002

EasyWeld SSR 400 / 600Fully Thyristorised Heavy Duty Thyristorised MMA Welding Rectifier

• Heavy-duty thyristorised rectifiers for shop and site use.

• Hex phase rectification ensures excellent welding output.• Hot Start, prevention against electrode freezing and protection

against HF interference.

• True vertical welding characteristics.

• Remote Control to adjust welding current during welding.• Ideal for TIG welding with optional TIG attachments.

Technical Data EasyWeld SSR 400 EasyWeld SSR 600

Mains supply, Ph x V, Hz 3 x 415±10%, 50 3 x 415±10%, 50

001001)xaM( CDV ,egatlov tiucric nepO

Welding current range, A 10 - 400 10 - 600


HHnoitalusni fo ssalC

riA decroFriA decroFgnilooc fo epyT

Dimensions, l x w x h, mm 675 x 350 x 690 675 x 455 x 850

551031gK ,thgieW

3

LHJ 425 / 750Heavy Duty MMA Welding Rectifiers for Welding and Gouging

• Heavy-duty MMA welding rectifiers for MMA welding withelectrodes of any class and arc gouging (LHJ 750).

• Stepless adjustment of welding current by hand crank.• Fan cooled for optimum cooling of the power source.

• Rugged construction - body made of powder-coatedsteel to suit all weather application.

• Large rubber wheels and handle - easy maneuverability.• Suitable for Scratch TIG.

057 JHL524 JHLataD lacinhceT

Mains supply, Ph x V, Hz 3 x 415, 50 3 x 415, 50




HHnoitalusni fo ssalC



522581gK ,thgieW

Origo Arc 150 / 200Single Phase Portable Inverters for MMA Welding

• Burns 2.5/3.15 mm electrodes of any class continuously.• Practical and rugged design - convenient to use.

• Can be used with longer input supply cable - provides alarger area of operation.

• Suitable for Scratch TIG.

002 crA ogirO051 crA ogirOataD lacinhceT


6161A ,)wols( esuF

Open circuit voltage, VDC (Max) 60 - 75 60 - 75



C32 PIC32 PIssalc erusolcnE

SSssalc noitacilppA

Standards of compliance IEC 60974-1, EN50199 IEC 60974-1, EN50199Dimensions, l x w x h, mm 380 x 180 x 300 380 x 180 x 300

89.6gK ,thgieW

4

MG320Motor Generator Set

••••••

Lower power rating Higher rated current at 100% duty cycle Higher OCV Overload and single phase protectionAmmeter Remote control option

LFD 1500/3000Multi-operator power source••

Induction Motor

Power Rating / Speed KW / RPM 14 / 2900Start method Star / DeltaGenerator Welding current range A 30 - 320Open circuit voltage (max.) V�� 100Welding Current 100% duty cycle A 25060% duty cycle A 30055% duty cycle A 315Recommended switch fuse rating A 50Enclosure Drip Proof IP - 22Insulation Class BGeneral Dia. of coated electrode used mm 1.5 to 6.0Net Weight Kg 320Dimension l*w*h mm 840 x 612 x 935

For indoor and site use Portable regulater Recode.

Technical Specifications LFD 1500 LFD 3000

RectifierInput 3 x 415V 50 Hz 3 x 415V 50 Hz 87 KVA 163 KVARated Output @ 60% duty cycle 1500A 3000APower Factor 0.93 0.95Welding Line voltage - selectable 50 - 60 V 50 - 60 VWeight 540 Kg 720 kgDimensions, d x w x h, mm 1020 x 870 x 1434 1020 x 870 x 1434Control Unit RC 500 RC 500Setting Range 6-593 6-593Enclosure IP 22 IP 22

5

Arc 4001i A22 / A24Heavy Duty Inverters for MMA Welding

• Burns up to 6.3 mm electrodes of any class.• Basic control Panel A22 and advanced control

panel A24 with digital display and finer controls.

• Adjustable arc-force and hot start options available.

• Dust filter and laquered electronics - increased reliability.• Suitable for Scratch TIG.

i1004 crAataD lacinhceT

05 ,%01±004 x 3zH ,V x hP ,ylppus sniaM

02A ,)wols( esuF

Open circuit voltage, VDC (Max) 91




32 PIssalc erusolcnE

Sssalc noitacilppA

01-/1- 47906 NE/CEIecnailpmoc fo sdradnatS


04gK ,thgieW

Caddy Arc 251i A32 / A34Portable inverter power sources for MMA Welding

• Burns up to 4.0 mm electrodes of any class continuously.• Rugged design - impact resistant polymer design.• Built-in PFC to eliminate harmonics, digital display, Arc Plus II

regulator common in A32 / A34 control panel.• Adjustable arc force, hot start and 2 job memories (A34).• Handles 100m long mains cable.• LiveTIG Start for smooth and safe operation in TIG.

i152 crA yddaCataD lacinhceT

zH 05 ,V 004 x 3,ylppus sniaM61A ,)wols( esuF

Open circuit voltage, VDC (Max) 78Welding current range, A (TIG/MMA) 4 - 250 / 3 - 250

091A ,elcyc ytud %06 ta tuptuO32 PIssalc erusolcnE

Sssalc noitacilppA01- / 1- 47906 CEIecnailpmoc fo sdradnatS

802 x 881 x 814mm ,h x w x l ,snoisnemiD5.01gK ,thgieW

Origo Arc 410c / 650c / 810cChopper Based DC Power Sources for MMAW / CAG / GTAW

• Robust construction to handle tough working conditions.• Built-in arc force, hot start and anti stick functions.• Burns electrodes of any class including cellulosic.• Stepless welding current control and optional remote.• Mains voltage compensation - stable welding.• Digital VA meter to display the welding parameters

(optional for Origo Arc 410c).

Technical Data Origo Arc 410c Origo Arc 650c Origo Arc 810c

Mains supply, Ph x V, Hz 3 x 400±10%, 50 3 x 400±10%, 50 3 x 400±10%, 50Fuse (slow), A 25 50 63Open circuit voltage, VDC 56 56 56Welding current range, A 20 - 400 20 - 650 20 - 800Output at 60% duty cycle, A 310 490 630Type of cooling Forced Air Forced Air Forced AirEnclosure class IP 23 IP 23 IP 23Application class S S SStandards of compliance EN 60974 -1/-10 EN 60974 -1/-10 EN 60974 -1/-10Dimensions, l x w x h, mm 1310 x 800 x 780 1310 x 800 x 780 1310 x 800 x 780Weight, Kg 157 223 245

Special CVCC variants of the above are available in the 400 / 500 / 650A segment.

653 cvccPower Sources for MIG/MAG, SAW, MMA Welding and Arc Gouging

• Multi-process thyristorised welding power sources suitable for heavyduty welding applications.

• MIG/MAG welding of all metals with 0.6 - 2.4 mm MS/Al/FC wireand suitable wire feeder.

• Control PCBs are housed suitably to protect from dust and dirt andpermit longer operational life.

• Optional pulsing option available.• Wide choice of functionalities with wire feeders MIG 4HD, Dura Drive

4-30 and Dura Drive 4-48.

ccvc 356ataD lacinhceT

05 ,%01±004 x 3zH ,V x hP ,ylppus sniaMOpen circuit voltage, VDC (Max) 59

057 - 05A ,egnar tnerruc gnidleW057A ,elcyc ytud %06 ta tuptuO006A ,elcyc ytud %001 ta tuptuO

riA decroFgnilooc fo epyT226 x 384 x 918mm ,h x w x l ,snoisnemiD

042gK ,thgieW

6

EDW 350 / 400 / 500Engine Driven Welder + Power Unit

• Diesel engine driven welding units for MMA welding andauxiliary power supply unit.

• MMA welding with any class of electrode including cellulosicwith long lead.

• Remote control unit is provided as standard to adjust weldingparameters, while welding in progress.

• Highly efficient and powerful engine to work under any climaticconditions.

• Needs minimum maintenance except regular wear-parts.

0 / 50004 WDE053 WDEataD lacinhceT

EnginesnimmuCardnihaM & ardnihaMekaM

4G8.3SMG5033ledoM43srednilyc fo .oN

retaWretaWgnilooc fo epyTsacuL V21sacuL V21retratS

02157hA ,yticapac yrettaBlacinahceMlacinahceMronrevoG

8503PHB ,mpr 0051 ta rewoPleseiDleseiDleuF

0857rtl ,emulov knat leuF5.42.3rh/rtl ,noitpmusnoc leuF

Welding Output0909CDV ,egatlov tiucric nepO

Welding current range, A 10 - 350 10 - 400 / 10 - 500004003A ,elcyc ytud %06 ta tuptuO

cisolullec gnidulcni llAcisolullec gnidulcni llAepyt edortcelEElectrode size, mm 4.0 / continuous 5.0 / continuous

Auxiliary Output3Ph supply, kVA, V/Ph, Hz 7.5, 415 / 3, 50 10, 415 / 3, 501Ph supply, kVA, V/Ph, Hz 2.5, 230 / 1, 50 5, 230 / 1, 50

SizeDimensions, l x w x h, mm 2600 x 1030 x 1800 2900 x 1400 x 2010

0521009gK ,etamixorppa thgieWUndercarriage with tow bar 2 wheels as standard 2 wheels as standard

Noise Level5757ecnatsid m 1 ta BD

BCPCBCPCecnailpmoC

Also available EDW 2 x 300 dual 7

Power Compact 255Compact MIG / MAG Welding Package

• Compact MIG/MAG packages with enclosed wire feeder.• Spot, stitch and continuous welding operations.

• Adjustable burn back control

• Ideal for thin sheet fabrication and automotive industry.

552 tcapmoC rewoPataD lacinhceT

Power Source

05 ,514 x 3zH ,V x hP ,ylppus sniaM

Open circuit voltage, VDC (Max) / steps 16 - 37 / 10



2steltuo ecnatcudni fo .oN

Spot / interval welding time, sec 0.2 - 2



09gK ,thgieWWire Feeder (Enclosed)

22 - 5.1nim/m ,deeps deef eriW

SM / 2.1 - 8.0epyt / mm ,retemaid eriW

Migmatic 250Power Source for MIG / MAG Welding

• Heavy-duty design for high quality of welding.• Digital V/A meters for display of welding parameters.

• Spot and stitch welding timer.

• Ideal for sheet metal and automotive industry.

052 citamgiMataD lacinhceT

Power Source Migmatic 25005 ,514 x 3zH ,V x hP ,ylppus sniaM

Open circuit voltage, VDC (Max) / steps 16 - 34 / 10052 - 03A ,egnar tnerruc gnidleW

052A ,elcyc ytud %06 ta tuptuOriA decroFgnilooc fo epyT

085 x 093 x 026mm ,h x w x l ,snoisnemiD87gK ,thgieW

citamgiMredeeF eriW22 - 5.1nim/m ,deeps deef eriW

SM / 2.1 - 8.0epyt / mm ,retemaid eriW6gK ,thgieW

8

Smashweld 4000TAll Purpose Semi-Automatic Welding Equipment

• MIG/MAG welding on all metals including Al and Cu.• Rubber wheels and gas cylinder base.

• Digital V/A Meter to display welding parameters.

• Variable inductance to minimize spatter.

T0004 dlewhsamSataD lacinhceT

T0004 dlewhsamSecruoS rewoP05 ,514 x 3zH ,V x hP ,ylppus sniaM

Open circuit voltage, VDC (Max) / steps 18 - 45 / 20





87gK ,thgieW

III - ovreSredeeF eriW22 - 1nim/m ,deeps deef eriW

CF ,lA ,SM / 2.1 - 6.0epyt / mm ,retemaid eriW

11gK ,thgieW

LAB 4000Heavy Duty Semi-Automatic MIG / MAG Welding Equipment

• MIG/MAG welding on all metals including Al and Cu.• Rubber wheels and gas cylinder base.

• Digital V/A Meter to display welding parameters.

• Stepless adjustment of welding current.• Variable inductance to minimize spatter.

0004 BALataD lacinhceT

0004 BALecruoS rewoP05 ,514 x 3zH ,V x hP ,ylppus niaM

Open circuit voltage, VDC (Max) / steps 17 - 44 / stepless063 - 04A ,egnar tnerruc gnidleW

023A ,elcyc ytud %06 ta tuptuOriA decroFgnilooc fo epyT


III - ovreSredeeF eriW22 - 1nim/m ,deeps deef eriW

CF ,lA ,SM / 2.1 - 6.0epyt / mm ,retemaid eriW11gK ,thgieW

9

Auto K 400 / 600Thyristorised Power Sources for MIG / MAG Welding

• Heavy-duty thyritorised welding power sources for high qualitymanual or mechanized MIG/MAG welding output.

• Hex phase rectification gives almost ripple free welding outputfree from spatter.

• Stick-out control eliminates demand for operator's skill.

• Fresh Tip Treatment (FTT) control eliminates formation ofglobules at the wire tip during weld stop condition.

• Fresh Arc Start (FAS) control instantaneously enhances thearc-striking rate for better arc striking.

• Self hold circuitry with crater control module.

• Pre-flow of shielding gas with burn-back control for optimumutilizations.

• An ideal choice for MIG/MAG welding application withenhanced productivity and quality.

006 K otuA004 K otuAataD lacinhceT

Power Source






Adjustment of welding current Stepless Stepless

Remote current regulator type RCU-AUTO K 400 RCU-AUTO K 400



061221gK ,thgieW

II - ovreSI - ovreSredeeF eriW

rotom CDrotom CDmetsys evirD

sselpetSsselpetSlortnoc deepS

Wire feed mechanism Double roll quick Double roll quickchangeover type changeover type

55)dradnatS( m ,htgneL

Length, m (Optional) 10 / 15 / 20 10 / 15 / 20 / 30

Wire feed speed, m/min 1.5 - 19 m/min 1.5 - 19 m/min

Wire diameter, mm / type 0.8 - 1.2 0.8 - 1.6

97gK ,thgieW

10

11

Auto K 400 / 600 SynergicThyristorised Power Sources with Synergic Feature for MIG / MAG

• Synergic feature coupled with the features of standard AutoK 400 / 600 to operate in manual / synergic mode.

• Software based auto selection of parameters using inputs ofwire diameter, material and shielding gas.

• User settable non-volatile and editable job memories.

• Separate adjustment for crater.

• LCD display for welding parameters.

• Mounted on rubberized wheels for better mobility along withgas cylinder base.

cigrenyS 004 K otuA cigrenyS 006 K otuAataD lacinhceT

Power Source05 ,%01±514 x 3zH ,V x hP ,ylppus sniaM

Open circuit voltage, VDC (Max 55




sselpetStnerruc gnidlew fo tnemtsujdA



511

0 Hz5 514 x 3

64

006 - 06

006

074

sselpetS

riA decroF

058 x 554 x 576

081gK ,thgieW

Remote Current Regulator type DIGITALSynergic PendantWire and gas combinations Wire Wire Dia Gasfor operation in the synergic mode

SS 0.8 / 1.2 / 1.6 Argon Mix

Al 0.9 / 1.2 / 1.6 Argon

No. of job memories (User-defined)

- ovreSredeeF eriW I

rotom CD

9

metsys evirD

sselpetSlortnoc deepS

epyt revoegnahc kciuq llor-2msinahcem deef eriW

4-roll drive optional5rtm ,noitcennocretni fo htgneL

nim/m 91 - 5.1nim/m ,deeps deef eriW

2.1 - 8.0mm ,retemaid eriW

CF / lA / SMepyt eriW

7

9 - ovreS II

rotom CD

sselpetS

epyt revoegnahc kciuq llor-2

4-roll drive optional5

nim/m 91 - 5.1

6.1 - 8.0

CF / lA / SM

5 kggK ,thgieW

* Auto K 600 Synergic is a 600A Model

Fe 0.8 / 1.2 / 1.6 CO2

11

)S(004 RCSataD lacinhceT

Power Source

05 ,%01 ± 514 x 3zH ,V x hP ,ylppus sniaM

004A ,xaM - tnerruc gnidleW


941gK ,thgieW

Wire Feeder ovreSepyT

epyt revoegnahc kciuq llor-2msinahcem deef eriW

4-roll drive optional

7gK ,thgieW

SCR 400(S)MIG / MAG Welding units for Shipyard

• Heavy-duty thyristorised power sources designed specially to meetthe welding applications for shipyards.

• Wire feeder interconnection up to 50m possible

• Suitable for all types of wires - Solid/flux-cored

• Light weight and compact wire feeder for reaching all locations

• Standard 2-roll quick changeover mechanism or optional 4-roll drive

• Outstanding welding performance.

13

MIG C3000i MA6MIG 3001i/4001i• Lower power rating• Higher rated current at 100% duty cycle• Higher OCV • Overload and single phase protection• Ammeter • Remote control option

Technical Data MIG C3000i MIG 3001i MIG 4001i

Mains voltage V, Hz 400, 3-50 / 60 4-300, 50/60 400, 3-50/60

Fuse, slow A 16 16 20

Mains cable, Ø mm2 4x2.5 4x2.5 4x4

Setting range A MIG / MAG 16-300 16-300 20-400

MMA - 16-400

TIG - 4-300 4-400

Permitted load MIG / MAG at

35% duty cycle A/V 300/29V 300/29,0 400/34

60% duty cycle A/V 240/26V 240/28,0 250/26.5

100% duty cycle A/V 200/24V 200/24,0 250/26.5

Open circuit voltage V 70-80 67 91

Open circuit power W 30 30 60

Control voltage V. Hz 42. 50/60 42, 50/60 42, 50/60

Dimensions lxwxh, mm 625x410x420 652x249x423 652x249x423

with cooling unit lxwxh. mm - 714x249x693 714x249x693

Weight 38 33 43.5

with cooling unit kg - 53.5 63.5

Insulation class H H H

Enclosure class IP 23C IP 23 IP 23

Application class S S S

Standards IEC/EN 60974-1,-10 IEC/EN 60974-1,-10 IEC/EN 60974-1,-10

Water colling unit CoolMidi 1800 CoolMidi 1000 CoolMidi 1000

Wire feeder Built-in 4-roll External 4-roll External 4-roll

0.8-25.0 m/min Feed 3004/Feed 4804 Feed 3004/Feed 4804

0.6-1.2mm upto 1.6mm upto 2.4mm

Panels MA 23 / 24 MA 23 / 24

MA6 U6 / U8 U6 / U8

14

Aristo Mig U4000i / U5000i / 5000iHeavy-duty Multi-process Inverter Power Sources for MIG/MAG(Pulse / Synergic / Non-Pulse), MMA Welding and Arc Gouging

• Inverter power source for applications demanding high level ofperformance.

• Robust construction, body made of aluminium to prevent corrosionand handle tough working environments.

• Both Cooling Fan and Pump function on demand, extremely lowno-load power consumption.

• Communication system is based on CAN-bus for efficient controlwith minimization of cables.

• Dust filter to handle tough and dirty working environment and avoidgrinding dust and metal particles inside the chassis of the powersource.

• Suitable for both manual and mechanized applications withoutstanding welding characteristics.

i / Mig5000i0005U giMi0004U giMataD lacinhceT

Power Source



Welding current range, A 16 - 400 / 4 - 400# 16 - 500 / 4 - 500#




32 PI32 PIssalc erusolcnE

SSssalc noitacilppA

Standards of compliance IEC/EN 60974 -1 IEC/EN 60974 -1

IEC/EN 60974 -10 IEC/EN 60974 -10

Dimensions, l x w x h, mm 625 x 394 x 476 625 x 394 x 476 / 496

625 x 394 x 776* 625 x 394 x 776*

* / 7198 / 96*18 / 16gK ,thgieW

Cooling Unit*

Cooling power, W** 2500* 2500*

dna retaw %05dna retaw %05tnalooC

50% glycol* 50% glycol*

*5.5*5.5rtl ,ytitnauq tnalooC

*2*2nim/rtl ,wolf retaw mumixaM

# Current range for TIG* Applies to water cooled models Aristo Mig 4000iw / 5000iw only** At 40 Deg C temperature difference and flow rate 1.5 ltr/min

U Version is Universal having HH TIG Functions

15

Aristo Feed 3004 / 4804 MA23Aristo Feed 3004 / 4804 MA24Wire Feeders for Aristo Mig 4000i / 5000i

• Heavy-duty construction with 4-roll drive.

• All feed rollers are geared and grooved for maximum grip and positiveforce to facilitate better feeding.

• Digital V/A meter for displaying welding parameters.• Remote control available optionally.

• Fully enclosed wire spool to protect the wire spool.

4084 deeF otsirA4003 deeF otsirAataD lacinhceT


evirD lloR-4evirD lloR-4metsys evirD

Length of interconnection, m 1.7/5/10/15/25/35 1.7/5/10/15/25/35

Max. diameter of wire spool, mm 330 / 440* 330 / 440*

Wire feed speed, m/min 0.8 - 25 0.8 - 25

CF / lA / SMCF / lA / SMepyt eriW

Wire diameter, mm 0.6 - 1.6 0.6 - 2.4

32PI32PIssalc erusolcnE

Standards of compliance IEC/EN 60974 -5/-10 IEC/EN 60974 -5/10


5.225.71gK ,thgieW

**5**5rab ,erusserp xam - tnalooC

* Applies to water cooled models Aristo Feed 3004w / 4804w only, which are suitable for Aristo Mig4000iw / 5000iw only

** With additional bobbin adapter

A24M 23AM Panel (MMC) functions

XXekortS 4/2XX Gas pre / post flowXXDigital V/A metersXXGas purge / wire inchingXXMemory 3 setXQSet TM

XCrater fillingXCreep startXsenil cigrenys demmargorp-erP

16

Aristo Feed 3004 / 4804 U6Aristo Feed 3004 / 4804 M0 + Aristo Pendant U8Wire Feeders for Aristo Mig U4000i / U5000i

• Heavy-duty construction with 4-roll drive.

• All feed rollers are geared and grooved for maximum grip and positiveforce to facilitate better feeding.

• Digital V/A meter for displaying welding parameters.

• Remote control available optionally.

• Fully enclosed wire spool to protect the wire spool.

4084 deeF otsirA4003 deeF otsirAataD lacinhceT


evirD lloR-4evirD lloR-4metsys evirD

Length of interconnection, m 1.7/5/10/15/25/35 1.7/5/10/15/25/35

Max. diameter of wire spool, mm 330 / 440** 330 / 440**


CF / lA / SMCF / lA / SMepyt eriW

Wire diameter, mm 0.6 - 1.6 0.6 - 2.4

32PI32PIssalc erusolcnE

Standards of compliance IEC/EN 60974 -5/-10 IEC/EN 60974 -5/-10


5.225.71gK ,thgieW

*5*5rab ,erusserp xam - tnalooC

* Applies to water cooled models Aristo Feed 3004w/4804w only, which are suitable for Aristo Mig 4000iw/5000iw only.

** With additional bobbin adapter.

AristoTM U8AristoTM U6Panel (MMC) functions

# Can also be used with Aristo Mig 4000i / 5000i without TIG functionalities

QSetTM X2/4 stroke X XCrater filling X XCreep start, Hot start andadjustable burn-back time X XGas pre/post flow X XDigital V/A meters X XPre-programmed synergic lines X X (>100)Gas purge / wire inching X XMemory 255 set XMemory 255 set XPulse / synergic pulse X XCreate synergic lines X

17

MIG Torches - Air / Water CooledPSF 250 / 305 / 405 / 505 3/4.5m Air Cooled

PSF 410w / 510w 3/4.5m Water Cooled

• Heavy-duty construction.

• Ergonomically designed handle.• All torches come with EURO connection as standard.

• All torches come with 50° swan neck as standard.

• Straight neck and 60° swan neck available optionally.• 360° swiveling facility.

• Wide range of wear parts e.g. liners, contact tips and gas nozzlesavailable for welding in all positions.

• Conforms to international standard IEC/EN 60974-7.

Technical Data PSF 250 PSF 305 PSF 405 PSF 505

Type of cooling Air/Gas Air/Gas Air/Gas Air/GasWire diameter, mm 0.6 - 1.0 0.8 - 1.2 0.8 - 1.6 1.0 - 2.4Wire type MS/Al/FC MS/Al/FC MS/Al/FC MS/Al/FCRating, A @ % duty cycle 250@60% 315@60% 380@60% 475@60%Length, m 3/4.5 3/4.5 3/4.5 3/4.5Weight, Kg 1.8/2.5 2.5/3.3 3.1/4.2 3.9/5.3

Technical Data PSF 410w PSF 510w

Type of cooling Water WaterWire diameter, mm 0.8 - 1.6 1.0 - 2.4Wire type MS/Al/FC MS/Al/FCRating, A @ % duty cycle 400@100% 500@100%Length, m 3/4.5 3/4.5Weight, Kg 3.0/3.9 3.3/4.0

18

EasyWeld SSR 400-TThyristorised Power Source for DC TIG and MMA

• Robust and compact construction.• Outstanding welding characteristics in TIG / MMA.• Hex-phase rectification gives almost ripple free output.• Suitable for all positional welding.• True vertical welding characteristics.• Built-in HF for smooth start in TIG.• Higher OCV for better arc striking.• Heavy-duty design, suitable for manual well as mechanized TIG applications of any kind.• Built-in hot start and anti-stick in MMA improves droplet separation from the electrode and

improves weldability.• Remote control for adjustment of welding current while welding in progress.

Technical Data EasyWeld SSR 400-T

05 ,%01±514 x 3zH ,V x hP ,ylppus sniaMOpen circuit voltage, VDC (Max) 100

004 - 01A ,egnar tnerruc gnidleW004A ,elcyc ytud %06 ta tuptuO013A ,elcyc ytud %001 ta tuptuO

Hnoitalusni fo ssalCriA decroFgnilooc fo epyT


Caddy Tig 1500i / 2200i TA33 / TA34Single Phase Portable Inverters for DC TIG / Pulse TIG / MMA Welding• Rugged design - impact resistant polymer design.• Built-in PFC to counter harmonics, Arc Plus II regulator for smooth

output, handles 100m long mains cable.• TIG - Start by HF/Lift Arc, up/down slope, pre/post gas.• TA33 - Auto set of parameters based on plate thickness• TA34 - Manually set pulse parameters in TIG.

i0022 giT yddaCi0051 giT yddaCataD lacinhceT

zH 05 ,V 032 x 1zH 05 ,V 032 x 1,ylppus sniaM6161A ,)wols( esuF

Open circuit voltage, VDC (Max) 72 72Welding current range, A (TIG/MMA) 4 - 150 / 3 - 150 4 - 220 / 3 - 220Output at 60% duty cycle, A 120 150

32PI32 PIssalc erusolcnESSssalc noitacilppA

Standards of compliance IEC 60974 -1 / -10 IEC 60974 -1 / -10Dimensions, l x w x h, mm 488 x 188 x 208 488 x 188 x 208

4.92.9gK ,thgieW

New SSR 400-T Pulse comes with pendant for pulsing

19

Origo Tig 3001i TA24Inverter Power Sources for DC TIG / Pulse TIG / MMA

• Inverter power sources for MMA, DC TIG (TA23) and also DC PulseTIG (TA24) with excellent welding output.

• Robust and compact construction.

• Digital display of the welding parameters.

• 2 job memories (TA24).• All positional welding.

• Burns MMA electrodes of any class of size up to 5.0 mm.

• Trolley, remote hand / foot control optional.

)42AT( i0103 giTataD lacinhceT

i1003 giTecruoS rewoPMains supply, Ph x V, Hz 3 x 400±10%, 50

76)xaM( CDV ,egatlov tiucric nepOWelding current range, A (TIG) 4 - 300Welding current range, A (MMA) 16 - 300

042A ,elcyc ytud %06 ta tuptuO002A ,elcyc ytud %001 ta tuptuO

riA decroFgnilooc fo epyT32 PIssalc erusolcnE

Sssalc noitacilppADimensions, l x w x h, mm 652 X 249 X 423

03gK ,thgieWStandards of compliance IEC/EN 60974 -1/-3

IEC/EN 60974 -1042ATlenaP lortnoC

crA tfiL / FHedom trats GIT 4 / 2ekortS 4/2

01 - 0ces ,pu epolS 01 - 0ces ,nwod epolS 5 - 0ces ,wolf-erp saG

Gas post-flow, sec 0 - 25 4 - 300A ,tnerruc dnuorgkcab / esluP

0.001 - 2.5ces ,emit dnuorgkcab / esluP 0001 idiMlooCtinU gnilooC / retaw %05epyt tnalooC

50% ethylene glycol0011*W ,rewop gnilooC

5rtl ,emulov tnalooC4nim/rtl ,wolf xaM

Dimensions, l x w x h, mm 690 x 245 x 300 4/191gK ,)ytpme( thgieW

Standards of compliance IEC/EN 60974 -2/-10

* At 40 Deg C temperature difference and flow rate 1.5 ltr/min

20

Aristo Tig 4000i TA4 / TA6Inverter Power Sources for DC TIG / Pulse TIG / MMA

• Heavy-duty power sources for MMA, DC TIG (TA4) and also DCPulse TIG (TA6) with excellent welding output.

• Robust and compact construction.• Dust filter to withstand tough working environment.• 10 job memories (TA6).• Welding thin sheets using pulse TIG (TA6).• All positional welding with high efficiency and quality.• Suitable for manual and mechanized TIG applications.• Burns MMA electrodes of any class of size up to 6.3 mm.• Trolley, remote hand / foot control optional.

Technical Data Tig 4000i (TA4) Tig 4000i (TA6)

Power Source Tig 4000i Tig 4000iMains supply, Ph x V, Hz 3 x 400±10%, 50 3 x 400±10%, 50Open circuit voltage, VDC (Max) 90 90Welding current range, A (TIG) 4 - 400 4 - 400Welding current range, A (MMA) 16 - 400 16 - 400Output at 60% duty cycle, A 320 320Output at 100% duty cycle, A 250 250Type of cooling Forced Air Forced AirEnclosure class IP 23 IP 23Application class S SDimensions, l x w x h, mm 625 x 394 x 476 625 x 394 x 476

625 x 394 x 776* 625 x 394 x 776*Weight, Kg 59 / 79* 59 / 79*Standards of compliance IEC/EN 60974 -1/-10 IEC/EN 60974 -1/-10Cooling Unit*Coolant type 50% water / 50% water /

50% ethylene glycol 50% ethylene glycolCooling power, W** 2500 2500Coolant volume, ltr 5.5 5.5Max flow, ltr/min 2 2Control Panel TA4 TA6TIG start mode HF / Lift Arc HF / Lift Arc2/4 Stroke 2 / 4 2 / 4Slope up, sec 0 - 5 0 - 5Slope down, sec 0 - 10 0 - 10Gas pre-flow, sec 0 - 5 0 - 5Gas post-flow, sec 5 - 25 5 - 25Pulse / background current, A -- 4 - 400Pulse / background time, sec -- 0.001 - 0.1

* Applies to water cooled models Aristo Tig 4000iw TA4 / TA6 only** At 40 Deg C temperature difference and flow rate 1.5 ltr/min

21

Heliarc 252 / 352 AC/DCThyristorised Power Sources for AC/DC TIG / DC Pulse TIG / MMA

• Heavy-duty power sources for MMA, AC/DC TIG and DC Pulse TIG.with high quality welding output.

• Robust construction and proven design.

• Square wave AC output gives superior welding with improvedcleaning.

• AC wave balance control - allows adjustment from maximumcleaning to maximum penetration.

• Arc force control — fine-tunes the arc for stick welding from soft to ahigh penetration, digging arc.

• Complete solid-state design with no mechanical contactor, whicheliminates output drift as well as lowers maintenance and promoteslong life.

• Adjustable pre-flow and post-flow gas control - protects weld areaand extends tungsten life.

• Protected against overhearing and overcurrent.

Technical Data Heliarc 252 Heliarc 352

Mains supply, Ph/L x V, Hz 2/3 x 400±10%, 50 2/3 x 400±10%, 50

Open circuit voltage, V (Max) 79 79


Output at 40% duty cycle, A 250 350

Type of cooling Forced Air Forced Air


Weight, Kg 180 214

TIG torch, air cooled HW-26 HW-26

TIG torch, water cooled HW-18 HW-18

Torch length, HW-26/18, m 3.8 / 7.6 3.8 / 7.6

Foot switch, TIG FC-5B EHD FC-5B EHD

Torch control, TIG TC-2B TC-2B

Digital Meter Optional Standard

Pulse control kit Optional Optional

Slope control kit Optional Optional

Power factor correction kit Optional Optional

Cooling Unit WC-8C WC-8C

Trolley with 2-cylinder rack TR-23A Truck Kit TR-23A Truck Kit

22

Caddy Tig 2200i AC/DC, TA33 / TA34 AC/DCInverter Power Sources for AC/DC TIG / DC Pulse TIG / MMA

• Portable power sources with wide functionalities.• Digital display, 2 job memories.• TA33 - parameters adjusted based on plate thickness.• TA34 - manually adjust all parameters.• Burns MMA electrodes of any class of size up to 4.0 mm.• Trolley and remote control available optionally.

Technical Data Tig 2200i AC/DC Tig 2200i AC/DC(TA33 AC/DC) (TA34 AC/DC)

Power Source Tig 2200i Tig 2200iMains supply, Ph x V, Hz 1 x 230±10%, 50 1 x 230±10%, 50Open circuit voltage, VDC (Max) 64 64Welding current range, A (TIG) 4 - 220 4 - 220Welding current range, A (MMA) 16 - 160 16 - 160Output at 60% duty cycle, A 150 150Type of cooling Forced Air Forced AirEnclosure class IP 23 IP 23Application class S SDimensions, l x w x h, mm 418 X 188 X 345 418 X 188 X 345Weight, Kg 15 15Standards of compliance IEC/EN 60974 -1/-3 IEC/EN 60974 -1/-3

IEC/EN 60974 -10 IEC/EN 60974 -10Control Panel TA33 TA34TIG start mode HF / Lift Arc HF / Lift Arc2/4 Stroke 2 / 4 2 / 4Slope up, sec 0 - 10 0 - 10Slope down, sec 0 - 10 0 - 10Gas pre-flow, sec Preset PresetGas post-flow, sec 0 - 10 5 - 25Pulse frequency DC, sec -- 0.01 - 2.5Frequency AC, Hz -- 10 - 150AC balance, % -- 50 - 98Plate thickness, mm 1 - 5 --Cooling Unit CoolMini CoolMiniCoolant type 50% water, 50% 50% water, 50%

mono ethylene glycol mono ethylene glycolCooling power, W* 780 780Coolant volume, ltr 2.2 2.2Max flow, ltr/min 2 2Dimensions, l x w x h, mm 407 x 188 x 151 407 x 188 x 151Weight (empty), Kg 4.5 4.5Standards of compliance IEC/EN 60974 -2/-10 IEC/EN 60974 -2/10


23

Origo Tig 3000i AC/DC, TA24 AC/DCInverter Power Sources for AC/DC TIG / DC Pulse TIG / MMA

• Designed to weld any metal e.g. aluminium, copper,stainless steel and its alloys with high performance.

• Digital display, 2 job memories.

• QWave - High performance AC welding with low noise.

• Electrode preheating - excellent arc start and extendedelectrode life-time.

• Energy save made - cooling fan and pump on demand.

• Burns MMA electrodes of any class of size up to 5.0 mm.

• Trolley, remote hand / foot control optional.

Technical Data Tig 3000i AC/DC, TA24 AC/DC

Mains supply, Ph x V, Hz 3 x 400±10%, 50Open circuit voltage, V (Max) 64Welding current range, A (TIG) 4 - 300Welding current range, A (MMA) 16 - 300Output at 60% duty cycle, A 240Output at 100% duty cycle, A 200Type of cooling Forced AirEnclosure class IP 23CApplication class SDimensions, l x w x h, mm 652 X 412 X 423Weight, Kg 42Standards of compliance IEC/EN 60974 -1 / -3 / -10TIG start mode HF / Lift Arc2/4 Stroke 2 / 4Slope up, sec 0 - 10Slope down, sec 0 - 10Gas pre-flow, sec 0 - 5Gas post-flow, sec 5 - 25Pulse / background current, A 4 - 300Pulse / background time, sec 0.01 - 2.5AC balance, % 50 - 98AC frequency, Hz 10 - 152Electrode preheating 1 - 100Cooling Unit CoolMidi 1800Coolant type 50% water / 50% ethylene glycolCooling power, W* 1700Coolant volume, ltr 4.2Max flow, ltr/min 4Dimensions, l x w x h, mm 710 x 385 x 208Weight (empty), Kg 19Standards of compliance IEC/EN 60974 -2 / -10


24

Origo Tig 4300iw AC/DC, TA24 AC/DCHeavy-duty Inverter Power Sources for Manual / Mechanized TIG (AC/DC TIG / DCPulse TIG) and MMA Welding

• Designed to weld any metal e.g. aluminium, magnesium,copper and its alloys, MS and SS with high performance.

• Robust construction, Digital display, 2 job memories.• QWave - High performance AC welding with low noise.• Electrode preheating - excellent arc start and extended

electrode life-time.• VRD - Voltage Reduction Device, safety feature in MMA.• Energy save made - cooling fan and pump on demand.• Burns MMA electrodes of any class of size up to 6.3 mm.• Arc force, hot start, polarity switch for welding in MMA.• Trolley and remote hand / foot control optional.

Technical Data Tig 4300iw AC/DC, TA24 AC/DC

Mains supply, Ph x V, Hz 3 x 400±10%, 50Open circuit voltage, V (Max) 83Welding current range, A (TIG) 4 - 430Welding current range, A (MMA) 16 - 430Output at 60% duty cycle, A 400Output at 100% duty cycle, A 310Type of cooling Forced AirEnclosure class IP 23Application class SDimensions, l x w x h, mm 625 x 394 x 776Weight, Kg 95Standards of compliance IEC/EN 60974 -1 / -2 / -3 / -10TIG start mode HF / Lift Arc2/4 Stroke 2 / 4Slope up, sec 0 - 10Slope down, sec 0 - 10Gas pre-flow, sec 0 - 5Gas post-flow, sec 5 - 25Pulse / background current, A 4 - 430Pulse / background time, sec 0.01 - 2.5AC balance, % 50 - 98AC frequency, Hz 10 - 152Electrode preheating 1 - 100Cooling Unit Built-inCoolant type 50% water / 50% mono ethylene glycolCooling power, W* 2000Coolant volume, ltr 5.5Max flow, ltr/min 2


25

TIG Torches - Air / Water CooledTXH 150/200 4/8m Air Cooled

TXH 250w/400w/400w HD 4/8m Water Cooled

TXH 150r/200r 4/8m Air Cooled with Remote Functions

TXH 250w/400w/400w HD 4/8m Water Cooled with Remote Functions

TXH 150V/200V 4/8m Air Cooled for Scratch TIG

• Rugged construction - trouble free operation with minimum maintenance.

• Ergonomically designed handle.

• Effective cooling system.

• All torches come with OKC connection as standard.

• TXH 150r/200r/250wr/400wr/400wr HD TIGtorches available with remote control forCAN-bus based TIG machines i.e. forCaddy Tig 2200i AC/DC, Origo Tig 3000i,Origo Tig 3000i AC/DC, Aristo Tig 4000i andOrigo Tig 4300iw AC/DC.

• Gas valve mounted TIG torches TXH 150V/200V for scratch TIG using rectifiers.

• Wide range of wear parts e.g. collet, colletbody, nozzle, and gas lens available forwelding in all positions.

• All the TIG torches conform to internationalstandard IEC/EN 60974-7.

Technical Data TXH 150 / TXH 200 /TXH 150r / TXH 200r /TXH 150V TXH 200V

Type of cooling Air / Gas Air / GasConnection OKC 25 / 50 OKC 50Size of TIG rod, mm 1.0 - 3.2 1.0 - 4.0Rating, A@% duty cycle 150 @ 35% 200 @ 35%Length, m 4 / 8 4 / 8

Technical Data TXH 250w / TXH 400wr TXH 400w HD /TXH 250wr TXH 400w /

Type of cooling Water Water WaterConnection OKC 50 OKC 50 OKC 50Size of TIG rod, mm 1.0 - 3.2 1.0 - 4.8 1.0 - 4.8Rating, A@% duty cycle 250 @ 60% 400 @ 35% 430 @ 35%Length, m 4 / 8 4 / 8 4 / 8

26

LPH 35 / 50 / 80 / 120Rugged Power Sources for Air Plasma Cutting• Faster and economical on Al, SS and CS below 20 mm.• Cutting can be done from gauge thickness to thick plates.• Very safe and convenient.• No distortion even on sheets below 6 mm.• Light weight torches make cutting effortless.• Circle and profile cutting attachments available optionally.

Technical Data LPH 35 LPH 50 LPH 80 LPH 120

Mains supply, PhxV, Hz 3x415, 50 3x415, 50 3x415, 50 3x415, 50OCV, VDC (Max) 295 320 310 310Output@% duty cycle, A -- -- --Pressure, bar 3.5 - 7 4.5 - 7 4.5 - 7 4.5 - 7Cutting capacity, mm 8/12* 12/15* 25/35* 35/45*Enclosure class IP23 IP23 IP23 IP23Type of cooling Forced Air Forced Air Forced AirDimensions, lxwxh, mm 610x255x515 680x325x515 760x390x845 760x390x845Weight, Kg 52 89 131 167Torch/length, m PT-30KK/4 PT-27/7.6 PT-27/7.6 PT-25/7.6

* Quality cut / sever capacity

PowerCut 650 / 875 / 1250 / 1500Inverter Power Sources for Air Plasma Cutting• Inverter based power source, excellent cutting output.• Robust and compact construction.• Cuts thin sheets of gauge thickness to thick plates.• Cutting packages with mechanized cutting torch also available for

PC-875, PC-1250 and PC-1500.• Circle and profile cutting attachments available optionally.

Technical Data PC-650 PC-875 PC-1250 PC-1500***

Mains supply, PhxV, Hz 1x230*, 50 3x400, 50 3x400, 50 3x400, 50OCV, VDC (Max) 290 275 278 (typical) 278Output@% duty cycle, A 40 @ 40% 60@ 60% 70 @ 100% 90 @ 60%Air supply, ltr/min / bar 118/5.5 150/5.2 165/5.5 165/5.5Cutting capacity, mm 15.9/19** 22/32** 32/38** 38/45**Type of cooling Forced Air Forced Air Forced Air Forced AirDimensions, lxwxh, mm 483x318x416 516x275x409 800x318x419 800x318x419Weight, Kg 24 39.5 39 42.7Manual cutting torch PT-31XLPC PT-32EH PT-32EH PT-32EHTorch length, m 7.6/15.2 7.6/15.2 7.6/15.2 7.6/15.2

* Also available in 3 x 400V version** Quality cut / sever capacity

*** PC 1300 / PC 1600 are new version with no HF interference for CNC application.

27

CPRA 800(S) / 1200(S)Power Sources for SAW

• Rugged construction with sheet metal body, mounted onrubberized wheels.

• Heavy-duty construction, designed for continuous applicationsup to 1000 Amps.

• 4-step voltage control in coarse and fine mode.• Mains voltage compensation ensures minimal fluctuation in arc voltage.• Built-in protection against thermal overloading.• Power and control units are housed separately for the easy of servicing.

SAW Tractor LW - Tractor Mounted Welding Head

• Heavy-duty design ensures stable wire feeding and good welding output.

• Available in standard tractor mountable version andoptional boom mountable version.

• Nozzle designed suitably for a no. of applications e.g.linear / fillet welding etc.

• User-friendly control panel with controls within easy reachof operator, for adjustment of parameters, while weldingin progress.

• Creep feed start for non-explosive and smooth start ofthe welding.

)S(0021 ARPC)S(008 ARPCataD lacinhceT

Power Source


Open circuit voltage, VDC 22 - 55 30 - 60




573523gK ,thgieW

WL rotcarT WASWL rotcarT WASdaeH gnidleW

Wire (single) diameter range, mm 2.4 - 5.0 / 6.3* 2.4 - 5.0 / 6.3*



001001mm ,tnemtsujda lacitreV

Swivel arrangement, degree 180° 180°

Speed range of tractor, m/min 0.15 - 15 0.15 - 15

053053mm ,rotcart fo retnec leehW


* Standard / Optional* CPRA 1200 (T) is a New fully Thyristorised Version.

28

Industrial Gas Equipments

Cutting / Heating Blowpipes Nozzles and Tips

Small Cutting Machines (PUG / PUG NM) Flash Back Arrestors (Acetylene / Oxygen)

Single Stage Regulators Double Stage Regulators

Dura Hose Blue/Red - 5/8/10 mmBlue - Oxygen / Red - Acetylene

29

Welding Automation

Thyristorised SAW Power Sources - DCLAF 635 / 1000 / 1000M / 1250 / 1250M / 1600 / 1600M

• Excellent welding characteristics throughout theentire current and voltage.

• Good arc stability at low as well as high voltages.

LAF 635 LAF 1000 LAF 1000M LAF1250M LAF 1250M LAF 1600M LAF 1600M

Mains supply, V/Hz 400/50-60 400/50-60 400/50-60 400/50-60 400/50-60 400/50-60 400/50-60Max output at 60% duly cycle, A 800/44 1000/44 1000/44 - - - -Max output at 100% duty cycle, A 630/44 800/44 800/44 1250/44 1250/44 1600/44 1600/44Setting range, A/V, MIG/MAG 50/17-630/44 50/17-1000/45 50/17-1000/45 60/17-1250/44 60/17-1250/44 - -Setting range, A/V, SAW 30/21-800/44 40/22-1000/45 40/22-1000/45 40/22-1250/44 40/22-1250/44 40/22-1600/46 40/22-1600/46Open circuit voltage, V 54 52 52 51 51 54 54No load power, W 150 145 145 220 220 220 220Efficiency at max current 0.84 0.84 0.84 0.87 0.87 0.86 0.86Power factor at max current 0.90 0.95 0.95 0.92 0.92 0.87 0.87Voltage, 3 ph 60 Hz, V 400/415 400/415/500 230/400/415/ 400/415/500 230/400/415/ 400/415/500 230/400/415/

500 500 500Voltage, 3 ph 60 Hz, V 440 400/440/550 230/400/440/ 400/440/550 230/400/440/ 400/440/550 230/400/440/

550 550 550Endosure class, protection IP 23 IP 23 IP 23 IP 23 IP 23 IP 23 IP 23External dimensions, LxWxH, mm 670x490x1090 646x552x1090 646x552x1090 774x598x1428 774x598x1428 774x598x1428 774x598x1428Weight, kg 260 330 330 490 490 585 585

Thyristorised SAW Power Sources - ACTAF 800 / 1250

• Heavy-duty thyristorised AC power sources with square wave output.• Excellent arc ignition characteristics and good welding properties.

• Ideal for SAW.TAF 800 TAF 1250

Max output at 100% doty cycle, A 800 1250Setting range, A/V 300/28-800/44 400/28-1250/44Open circuit voltage, V 71 72Efficiency at max current 0.86 0.86Power factor at max current 0.75 0.76Voltage, 1 ph 50 Hz, V 400/415/500 400/415/500Voltage, 1 ph 60 Hz, V 400/440/550 400/440/550Enclose class, protection IP 23 IP 23External dimensions, LxWxH, mm 774x598x1228 74x598x1228Weight kg 495 608

A2/A6 Process Controller PEH• Control boxes usable for SAW and GMAW

together with A2/A6 automatic weldingmachines.

• Adaptable to LAF/TAF series of powersources, technical specifications as under.

Enclosure class, protection IP 23External dimensions, LxWxH, mm 355x210x164Mains supply, V/Hz 42 (AC)/50-60Weight, kg 5.5Max power consumption, VA 900

30

Orbital TIG WeldingA21 PRB/PRC/PRD 100/PRD 160/ POC 12-60, Aristo Mech Tig 4000iw

The ESAB welding program for mechanised tube welding is based on the TIG welding methodwith a non-consumable tungsten electrode. To further improve weld quality and decrease costs,ESAB have developed microprocessor controlled power sources for orbital TIG welding, theAristo MechTig 4000iw with control boxes Aristo MechControl 2 and 4.

A21 PRB welding head is compact and easy to use as a result of its uniquepincer action, which reduces setting-up times to a minimum. The weldinghead is positioned and secured around the tube with great accuracy inseconds. The PRB welding heads are available in three sizes for tubeswith outer diameters of 17 to 170 mm.

A21 PRC welding head has a weaving movement and arc voltage control,which produces higher productivity and better welding quality, particularlywhen welding thick-walled tubes.

A21 PRD 100 welding head is designed for high precision, and quality. Itis a TIG welding head for tubes with an outer diameter of 100 mm orhigher. Due to compact design and low profile it requires only 73 mmclearance around the tube. This is water-cooled welding head usable upto 400A.

A21 PRD 160 is a water-cooled flexible pipe-welding head for pipes withan outer diameter of 160 mm or more. It consists of an articulated carriagethat travels around the pipe on a rack adapted to match the diameter ofthe pipe. To ensure maximum flexibility it is built in modular form.

A21 POC 12-60 is a welding head for tube-to-tube sheet TIG welding. It isa precision-built, robust and versatile welding head 12 to 60 (93) mm outertube diameter. It has a very high centering accuracy and centering mandrelsare available for inner tube diameters from 10 mm.

Aristo MechTig 4000iw is designed to work together with the AristoMechControl 2 and 4. This is a 400A heavy-duty inverter based powersource having compact design with outstanding welding characteristics.Connection cables up to 8m provide a working range of 16m.

31

Tractor Automats - Miggytrac

Miggytrac 1001

It is a compact motor powered tractor into which a standard ESABwelding torch can be attached. It is mounted on four drivingwheels together with the magnet ensuring stable operation. Themagnet holds the tractor in the correct position on the work-piece,even if it is bent or angled.

Welding speed, m/min 0.15-1.2Control voltage, V, AC 36-46Power, W 20Weight, kg 7External dimensions, LxWxH, mm 266x257x267

Miggytrac 2000

It is a small, compact, motor-operated trolley designed for themechanisation of GMAW, gas metal arc welding, in particular.The permanent magnet built-in magnet, which can be switchedon/off, holds the tractor in the correct position on the work-piece.

Travel speed, m/min 2.5Weldilng speed, m/min 0.15-1.5Control voltage, V, AC 36-42Max power consumption, W 25Intermittent welding range, cm 1-99Crater fill duration, s 0-9.9Weight, kg 8.5External dimensions, LxWxH, mm 400x340x370

Miggytrac 3000

It is a small, compact, motor-powered tractor with four wheeldrive, integrated wire feed and water-cooled welding torch,designed for horizontal MIG/MAG welding of plates and beams.The carriage follows the weld joint by one front and one rearguide and wheel.

Travel speed, m/min 2.5Welding speed, m/min 0.15-1.5Control voltage, V, AC 36-46Max power consumption, W 80Intermittent welding range, cm 1-99Crater fill duration, cm 0-9.9Weight, kg 17External dimensions, LxWxH, mm 370x400-530x520

32

Tractor Automats - Railtrac

Railtrac F1000Railtrac F1000, Flexi, for welding and thermal cutting.

• Welds and cuts in all positions on magnetic and non-magnetic materials

• Quick assembly and easy operation

• Programmable with five programs

• Calibrated setting values in cm, mm and sec

• Programmable "backfill" for crater filling

Railtrac FR1000Railtrac FR1000, Flexi Return, for welding and outing with automatic return.

• Welds and cuts in all positions on magnetic and non-magnetic materials

• Quick set-up and easy operation


• Calibrated setting values in mm, cm and sec


Railtrac FWR1000Railtract FWR1000, Flexi Weaver Return, for oscillated welding with automatic return.

• Welds in all positions on magnetic and non-magnetic materials

• Quick set-up and easy operation


• Calibrated setting values in mm, cm and sec


Railtrac FW1000/FW1000 LRailtract FW1000, Flexi Weaver, for oscillated welding. The Railtrac FW 1000 can bedelivered in a "FW1000 L" version if the welding process need to be done with a lowerwelding speed than with FW1000.

o Welds and outs in all positions on magnetic and non-magnetic materials

o Quick set-up and easy operation

o Programmable with five programs

Railtrac BV1000 / BVR1000Railtrac BV1000 and BVR1000 are two automatic units for mechanising the repair and hardfacingof rail pro?les smoothly and efficiently. The equipment can be assembled, and controlled quicklyand easily by one person. Learning to use it is easy and extremely fast.

Rail length, m 2Welding speed, m/min 0.1-1.5Weaving range, mm 1-80Weaving speed, mm/s 7-50Max power consumption, W 80Control voltage, V, AC 36-46Crater fill duration, s 0-9.9Zero-line shift, mm 25 (+-12.5)Programmable edge length, cm 6-99Weight, kg 7

The track for all the above models of Railtrac are made of Aluminium and can be either ex-tended or cut to get the required length.

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A2 TrippletracIt is a three-wheeled tractor carriage steers with the front wheel.It is used for internal circumferential welding of large cylindricalobjects due to its clever design with a steering wheel. The tractorcan be equipped with A2-A6 Process Controller PEH or A2Welding Controller PEI.

Max load at 100% duty cycle, A 800Wire feed max, m/min 0.2-9.0Travel speed, m/min 0.1-1.7External dimensions, LxWxH, mm 594x686x956Weight, excl wire and flux, kg 47

A2 Multitrac withA2/A6 Process Controller PEH

The A2 Multitrac with the A2/A6 process controller PEH isavailable for both SAW and the GMAW. If the SAW-version ischosen, the A2 Multitrac is capable of working with single or twinwire.

Wire Ø, unall, solid 1.6-4.0 2x1.2-2.5 0.8-1.6 0.8-1.6

Wire Ø, SS 1.6-4.0 2x1.2-2.5 0.8-1.6 0.8-1.6

Wire Ø, AI - - 1.2-1.6 1.0-2.0

Wire Ø, CW 1.6-4.0 - 1.2-2.4 1.2-2.4

Wire feed, m/min 0.2-9 0.2-9 0.2-16 2.0-25

Travel speed, m/min 0.1-1.7 0.1-1.7 0.1-1.7 0.1-1.73

External dimensions, 870x400 870x400 870x400 870x400

LxWxH, mm x830 x830 x830 x830

Weight, kg 47 47 43 43

A6 Mastertrac

It is a heavy-duty self-propelled, fourwheel drive, automaticwelding machine. The advanced electronic control provides highprecision and the digital display enables all the weldingparameters to be preset accurately. It can be used for SAW aswell as for GMAW.

Max load at 100% 1500 600 1500 2x1500ditu cycle, A

Wirediameter, mm 3.0-6.0 1.0-3.2 2x2.0-3.0 2x3.0-6.0

Wire lead, m/min 0.2-4.0 0.8-16.6 0.2-4.0 0.2-4.0

Travel speed, m/min 0.1-2.0 0.1-2.0 0.1-2.0 0.1-2.0

External dimensions, 1410x750 1410x750 1410x750 1410x990

LxWxH, mm x850 x850 x850 x850

Tractor Automats - Trippletrac / Multitrac / Mastertac

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Roller BedsEsab offers a wide range of roller beds with capacity varyingfrom 5 - 250 tons. The roller beds have mechanical adjustmentfor circular work-pieces and self-aligning roller beds, whichautomatically adapt o the roller bed diameter. These roller bedsare designed to operate in combination with A2/A6 automaticwelding equipment and Esab’s columns and booms.

PositionersEsab offers a comprehensive range of positioners for automaticwelding. These very versatile welding tools enable welding to becarried out in the optimum positions to benefit the quality of thework. The positioners can be integrated with A2/A6 automaticwelding equipment.

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Friction Stir WeldingLegio Friction Stir Welder

The LEGIO combines the latest technology with proven quality. Themodular system makes it possible to assemble welding stations to suitthe most varied Friction Stir Welding applications.

The LEGIO system consists of five basic designs in a series of sevensizes, covering a welding depth of 1.2 mm (.045 in) to 60 mm (2.4 in).These basic types can be supplemented with different types of equip-ment to suit the most varied production needs and give maximum flex-ibility to any production line.

The versatile Legio family includes linear motion with single or dual (over /under) heads, with orwithout tables. Dual axis (x-y) model is available with or without table. Tables include a wholepattern for attaching fixtures.

Legio includes ESAB HMI control specifically designed for the Friction Stir Welding. It is a closedloop welding control, with ability to control Z-axis either by pressure or by position. PC networkconnections and data transfer are available optionally.

Friction Stir WeldingSuper Stir Friction Stir Welder

The SuperStir program includes a variety of machines developed froma standarized SuperStir base unit having working ranges of 0.5x1.5m(19.7x59in) up to 10x20m (33x66 ft) within the same concept.

This includes customized models of various designs for specific customerrequirements in different production areas.

These different designs are used worldwide in R&D centers for joining of extrusions to panels, inproduction of pressure vessels as well as small parts for the automotive and electronic industries.

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Robotics for Arc Welding

Esab offers a wide range of automated welding solutions using arange of robots from ABB. Robotics can provide a cost-effectiveand modular solution for a variety of welding applications withincreased productivity. The various advantages of using roboticsare:

Built on an Open Structure

The robots are equipped with a wide range of universalcommunications interfaces, configurable from S4Cplus, therobot's controller. They can be connected to a PC for servicingpurposes or the factory data network using one or two Ethernetlinks. The robots controller contains the standard field-buses andserial-channels for interfaces with a wide range of power sourcesand distributed devices.

Flexibility - Develop Custom Functionality

Using the arc-welding software ArcWave the robots can beconfigured. For advanced and critical welding applicationscustomized functionality can be configured using RAPID, the highlevel programming language from ABB.

Pre-program Offline

New programs can be created, programs can be stimulated orrobots can be pre-programmed for a specific functionality.

Position Anywhere - Portability

The robots can be mounted on a wall or inverted from gantries,columns with booms and elevators for heavy-duty welding,allowing for a wide variety of working range capabilities. Work-piece positioners with one or two axis can also be added to thisto increasing the flexibility in positioning.

High Level of Accuracy

The software is designed to achieve high-level accuracy tomaintain the quality in the welding applications.

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Range of Robots

IRB 140ABB's fastest and smallest arm-based industrial robot.Highly flexible with slim wrist, 6-axis robot able to reachinto narrow, small spaces. Easy-to-mount equipment.Robust and compact. The standard IRB 140 can bemounted at any angle without modification for optimumreach and efficiency. Load capacity: 5 kg; supplementaryload is: 1.5 kg; reach: 0.81 meters.

IRB 1400Robust, well-proven, 6 axis, arm-basedindustrial robot with a large installedbase. Well-balanced arm construction,plus maintenance-free gearboxes andcabling, reducing noise levels andmaintenance requirements. Loadcapacity: 5 kg; reach: 1.44 meters.

IRB 2400LSlim yet robust arm-based, 6-axis robot. All theIRB 2400 industrial robots are ideal for arc-welding applications. Features unlimited axis6. IRB 2400L load capacity is 7 kg; reach 1.8meters. IRB 2400/10 load capacity is 10 kg;reach 1.5 meters. IRB 2400/16 load capacity;16 kg; reach: 1.5 meters.

IRB 4400

Compact, versatile robot with medium toheavy handling capacity. The B-axis robotcan handle loads up to 60 kg, or up to 45kg at very high speeds. Reach: 1.96 meters.

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Cutting SystemsProfile Cutting MachinesUltrarex UXCULTRAREX UXC is acantilever maching withcoordinate drive system– ideal for productionsystems with plate widths ofup to 2m. The machine isequipped with a 1:1 photo-electric tracing head andallows for facilitatedprocessing of scribed papertemplates or scan drawings.

� Easy installation andoperation

� An oxy-fuel cutting torchand/or a small plasma unitof 50 - 100 amps can beinstalled.

� Expansion options fromoptical control to compre-hensive numerical control.

Ultrarex UXL-PULTRAREX UXL-P is a multi-purpose CN-controlled portalmachine designed forrestricted working areas,which can be used for both

plasma and oxy fuel cutting.

� Cutting width up to 2 m� Oxy-fuel cutting up to 50

mm material thickness

� Plasma system up to 100 A

� Installation of 2 automatictorch carriages possible

� Integrated functions suchas capacitive height controlautomatic ignition and holepiercing for workingconvenience and optimumcutting quality.

� Efficient work preparationby ESAB Vision control,high dimensional accuracyand exact repeatability.

Ultrarex UXD-PULTRAREX UXD-P providesfor flexibility and versatibility.This is an extremelyproductive CN-controlledportal machine and allows forboth plasma and oxy-fuelcutting. The low dead weightand the high stiffness of themachine ensure rapidaccelration and deceleration -two considerable factors forhigh-quality cutting processes.

� Operating speeds up to20 m / min

� Cutting width up to 2.5 m

� Plasma and/or oxy-fuelcutting applications

� Up to two torch carriagescan be used fully automati-cally

� Double rack and piniondrive for highly precisecutting

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Combirex CXL-PThe solid COMBIREX CXL-Pcan be fitted with up to fourcutting tools - both plasmaand oxy-fuel cutting torches.Due to its special design, themachine is remarkablyversatile and flexible. Itsmodular concept rendersCOMBIREX CXL-P fit forfuture production challenges.

� Modular design withversatile CNC system.

� Three sizes available(2,500, 3,000, 3,500 mm)

� Runway rail extension up to18m

� Plasma and/or oxy-fuelcutting

E-VentE-Vent is a new type ofplasma cutting system withNC control and software,especially designed as anintegrated solution forautomated productionprocesses in the fields ofheating ventilation airconditioning and insulation.� Can be installed and

commissioned in only oneday.

� ESAB plasma for cutting ofsteel plates (evengalvanized), stainless steeland aluminium smooth anddross-free*

* depending on material� High cutting speed of up to

20 m/ min� Maximum cutting range of

up to 2,000 x 8,000 mm� Maximum cutting thickness

8 mm

� Extensive software withmany industry-specificfunctions

� Optional connecton tonetworks

EagleThe versatile EAGLE portalcutting machine is perfectlyadapted to ESAB precisionplasma systems and isavailable for numerous platesizes. The entire designcombines many functions andfeatures optimized efficiencyas well as an improved platehandling. It is distinguished byup-to-date design and theintegration of advancedtechnologies while combininghigh productivity, extraordi-nary accuracy and progres-sive process integration with

highest cutting quality in acutting thickness range from0.75 to 30 mm.

� Cutting widths up to3,000 mm

� Pre-selection of cuttingparameters via data base incompliance with platethickness

� Operating speed up to35 m/min

� Optimum dynamical values

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SUPRAREX SXE-P1 is ahigh-performance heavy-loadportal machine with CNC anda modular design perfectlymeeting most various client'srequirements. The machineprovides driving precisionand a strong beam design.This gives the machineflexibility to adapt the differentprocesses of oxy-fuel cutting,plasma cutting and marking.

Suprarex SXE-P1� Operating speeds up to

24 m/min

� Cutting widths up to3,700 mm

� Up to 6 yool carriages� Areas of application:

oxy-fuel cutting, plasmacutting, marking tools forfully automated processes

� Automatic functions:automatic tool carriage

positioning, automaticignition, automatic heightcontrol, automatic gasadjustment and regulation

Suprarex SXE-P2SUPRAREX SXE-P2 isbased on the same modularfunctional concept and wasextended on this basis. Theadvantages of this machineare its flexibility for solutionsregarding specialized client'srequirements.

� SXE-P2 is recommendedfor specialized tools, inparticular bevelling units.

� Cutting width up to 4,700mm

� Up to 8 tool carriages

Suprarex SXE-P3SUPRAREX SXE-P3 is theideal choice for cutting widthsof up to 7,200 mm. Thestrong beam design issuitable for all conventionalcutting processes, inparticular also for oxyfuelcutting. This machine hasbeen designed for multi-shift

service, requiring only aminimum of operation andensuring a high degree ofavailability.

� Cutting widths ofup to7,200 mm

� Up to 12 tool carriages

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Numorex NXBNUMOREX, which can befitted with highly advancedcutting tools, is remarkablyversatile and flexibleMaintenance-free, brushlessmotors in combination withhgihly dynamic planet gearssmoothly drive lonitudinal andtransversal axles. Theyprovide an absolute guidingaccuracy and exactpositiioning as well as highaccelration values.

� Operating speeds of up to25 m/min

� Machines size up to 8,000mm

� Heavy-load tool carriagesautomatic multiple-tool/process carriage, plasmaVBA, triple oxyfuel cuttingtorch units

Telerex TXBWith regard to size andcapacity, TELEREX rounds-off the ESAB product rangetowards the high end, Theleading and most efficientsystem in the field of largecutting systems, which isused in the shipbuildingindustry, for bridgeconstruction and in pressurevessel production meets therequirements of highestprecision, productivity andeconomic efficiency.

� The large number ofTELEREX portal cuttingmachines succesfullycommissioned worldwideemphasizes thisachievement.

� Machine size up to32,000 mm

� Specialized tools:Vacublast jet, grindingdevices, plasma markingsystems, plasma and/oroxy-fuel bevelling units

AlpharexALPHAREX laser cuttingsystems are equipped withlaser resonators and opticsfrom Trumpf, the leadingprovider of laser technology,Depending on the area of

application, 3 kW, 4 kW or5 kW CO2 lasers are used.ALPHAREX is not onlycapable of cutting sheetmaterial, but also of thickstructural steel plates,stainless steel and aluminum.� Constant cutting quality

over the entire workingarea

� Cutting widths of up to5,000 mm; 25 mm cuttingthickness for structuralsteel

� Bevel cutting� High dynamics and speed,

since all movements areperformed by the cuttinghead

� Optimum adaptation of theentire system

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Cutting ProcessesOxy-fuel CuttingOxy-fuel cutting is the flamecutting process mostfrequently used for cuttingstructural steel and largeplates. Oxy-fuel gases areused for cutting low-a loysteels with thicknessesbetween 3 mm and 600 mm.ESAB has gainedcomprehensive experiencefor this process in theindustry.On this basis, ESAB carrieson its development effortsand continuously brings

improvements to marketmaturity.� CoolJet torches cool the

cutting chamber duringcutting and thus ensureand extended service lifeof wear parts.

� Flame control andmonitoring of cuttingprocess.

� The "cutting parameters"option of the ESAB Visioncontrol system exactlyadjusts all data relevant to

cutting in accordance withthe given plate thickness.

Plasma CuttingA plasma cutting process issuitable for conductive metalsand allows for highest cuttingspeeds. If efficient energysources of up to 1,000 ampsare used, metals with

thicknesses of up to 160 mmcan be cut.

For more than 40 yearsESABB has been a pioneerin plasma technology. Manythousands of ESAB plasmasystems have beencommissioned all over theworld. Our extensive productand accessories rangestransport our expertisedirectly to the client andprovide clients with highestcutting quality at the lowestpossible cost.

The design philosophybehind is oriented towardsmanless operation to thelargest possible extent, withcontrol of all cuttingparameters by the automatedfiles of the ESAB Visioncontrol system.Targets are:

� Cutting quality independentof operator

� Constantly high-qualitywork pieces

� Shortened setting timesbetween different orders

� Optimum relation betweencutting quality and cost

Precision Plasma CuttingESAB Precision PlasmaCutting produces excellentcutting qualities and anextremely high degree ofaccuracy for cuttingthicknesses of up to 30 mm.The generated plasma jetprovides absolute precision,narrowest cutting joints, lowangular deviation and

minimum distortion due toheat.The low consumption of wearparts and the long service lifeof the system furthermorereduce operating cost. Onesingle plasma torch is usedfor marking and cutting. Thisadditionally lowers cost andincreases the accuracybetween the two processes.

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Laser CuttingThe 3 kW, 4kW or 5 kW CO2laser cutting system is a veryflexible tool. The significantadvantages are cutting ofthicknesses up to 25 mm.

marking with the same tool,high process speed, narrowcutting joint, minimumdistortion due to heat andextremely high accuracy.

Waterjet CuttingCutting with a high-pressurewaterjet is an alternative toconventional thermal cuttingprocesses. By addingabrasive substances to the

cutting jet, many materials,also non-metal, may be cutwith excellent precision.

Bevel CuttingESAB has developed a largenumber of tools for bevelpreparation:

Triple oxy-fuel cutting torchunits for V, X, Y, and K-cutsin structural steel withthicknesses of up to 75mm

VBA-Wrist is a rapid bevelcutting tool for accurate V-cuts of +-50.Laser bevelling allows forprecise bevel cuts due tothe high laser beam quality

MarkingESAB has introducedmarking systems for the mostdifferent tasks of line and textmarking on the market. Theautomation of these markingapplications has significantadvantages for workprocesses and reduces cost.

Plasma marking for linewidths between 0.6 mmand 3 mm. The largestadvantage is the markingspeed of up to 18 m/min, a

short start-up time andpermanent metal marking.Inkjet marking representsthe most rapid markingsolution and is capable ofline, text and bar codemarking in manifoldshapes and sizes.Pen marking is used onpolished aluminum andstainless steel surfaces ifthe surface is to remainunaffected.

Pneumatic signing is analternative marking methodif the plate concerned is tobe drilled subsequently(pneumatic hammerdevice).

EnvironmentESAB have suppliedenvironmentally compatibleflue gas and dust filtersystems for many years.ESAB offer complete turnkey

plants with integrated cuttingtables for flame cutting,submerged and dry plasmacutting.

For automatic loading andunloading, a specializedconveyor technology isoffered.

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Control Systems and Software

The ESAB Vision productfamily comprises of variousnumerical control systems. Allcutting parameters are setand controlled by the NCcontrol.

ESAB Vision ControllersThe control systems haveinteractive fault diagnosticswhich can be linked toremote systems to aid troubleshooting.The bus connection systemreduces cabling and conduitrequirements eliminatingsources of electricalinterference while aiding theease of upgrading equipmentat a later date.

The numerical controlsystems from ESAB areefficient, function-orientedand easy to operate.

Integrated cutting data basefor fully automated productioncycles.

Dynamic speed regulation foroptimum cutting results

Fixed program library

Columbus SoftwareIn the increasingly complexsurroundings of a demandingproduction environments it isessential to have an efficient2D programming system.

COLUMBUS is a provensoftware package with amodular structure for 2Dcutting which consistentlyadapts to your individualcutting requirements.

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Welding Accessories

HC 600600A Electrode Holder

Armour 600600A Fully InsulatedElectrode Holder

Armour 600600A Earth Clamp

ArmourHand Shield

ArmourHead Shield

Welding Cable - STD / HOFRAl - 70 / 120 sq mmCu - 35 / 50 / 70 / 95 / 120

Auto Darkening Helmet(DIN Standard) - EyeTech

Weld Curtain (DIN Standard) - Dark Red,Green Transparent, Dark Green

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The Esab Welding InstituteESAB GLOBAL is an acknowledged world leader in welding,cutting and working environment and has a global policy inplace stressing the importance of training.

ESAB INDIA as a member of the group runs a full-fledgedtraining institute for welding education and safety at Taratala,Kolkata that is popularly known as "THE ESAB WELDINGINSTITUTE".

The fully updated facility is open to public and offers trainingin three distinct areas and follows a training calendar throughthe year:

• Engineers/Supervisors Training Program• Welders Training Program• Technical Services

Apart from these basic training programs, tailor-made courses are offered to suit corporate needs.The welding institute over a period of time has earned public recognition and appreciation for thefollowing:

• Many successful candidates working in Gulf-Countries/ Canada• 3 months crash course on ARGON/TIG welding• Training of all with or without previous welding knowledge• Expertise on pipe construction• Training on all common materials: M.S/S.S/ /AL/Cu etc.• Certification recognised by the trade

Other courses are

• Engineers/Supervisors Training Program• Welders Training Program/Weld Inspection Course• Technical Services/Marine Engineer's Welding Course

For further details please contact:

ManagerThe Esab Welding InstituteP-41, Taratala RoadKolkata - 700088

Tel : +91 - 33 - 24014517 Extn. 218+91 - 33 - 24019381 (D)+91 - 9331936163

Fax : +91 - 33 - 24014427

2

ESAB INDIA LIMITED

Registered and Head OfficePlot No. 13, 3rd Main Road, Industrial Estate,

Ambattur, Chennai - 600058Tel : 044-42281100Fax : 044-42281107

Equipment FactoriesTaratala, Kolkata and Irungattukottai, Chennai

Divisional Sales:Email: [email protected]

Central Regional OfficeNo. 218, AshirvadSouth Ambazari RoadBajaj Nagar, Nagpur 440010Tel (0712) 222 9547 / 48Fax (0712) 222 9549Email [email protected]

Eastern Regional OfficeP41 Taratala RoadKolkata 700088Tel (033) 2401 9671Fax (033) 2401 4427Email [email protected]

Western Regional Office501/502, 5th Floor, Sagar Tech-BAndheri Kurla Road, Saki NakaAndheri East, Mumbai 400072Tel (022) 2851 7386Fax (022) 2852 4974Email [email protected]

Northern Regional Office71/1 Najafgarh RoadNew Delhi 110015Tel (011) 4142 7091Fax (011) 4142 7099Email [email protected]

Southern Regional OfficeKaramuttu Centre, 6th Floor,New No. 634,Anna Salai, Nandanam, Chennai 60035Tel (044) 4204 0294 / 95Fax (044) 4204 0289Email [email protected]

Documents

Welding and Cutting Equipment - desaitradingcompany.comdesaitradingcompany.com/ESAB Arc Equipments 2009.pdf · Product Catalogue 2009 Welding and ... Industrial Gas Equipment