WC5 Parts Fabrication Cover Page - Spectrumwebpages.charter.net/clockdesigns/WC5/Parts.pdf · baltic birch plywood and grooved on a lathe faceplate. ... Tapping holes in hardwood

WC5 PARTS FABRICATION AUTHOR: J. RANDLE © 2005 Randle Design, LLC All rights reserved

This section contains a complete list of the hardware and fabricated parts required to assemble clock WC5, plus drawings of the individual parts. Also included is a list of suggested sources for all materials. Clock WC5 was designed to be fabricated with as few shop tools as possible. Excluding the wall shelf, the prototype for this clock was built with the following tools:

o A basic scroll saw with fine tooth blades and an assortment of scroll sanders. o A drill press with a set of basic twist drills and a set of Forsner bits.

o A small belt/disc sander with 400 grit sanding medium.

o A turning lathe (useful for grooving rope pulleys but not absolutely necessary)

The wall shelf was designed to be fabricated with the tools available in the shop where the prototype was built. Its design can be altered by the builder to use whatever tools are available. Some of the drawings in this section contain all of the dimensions necessary to lay out the subject part. Others, such as the wheel drawings, contain only basic dimensions. It is intended that the under-dimensioned parts be fabricated using cutting patterns as laying them out accurately would be very difficult. Where noted the drawings can be used as cutting patterns if they are printed to scale. Listed below are notes and suggestions pertaining to the fabrication of some of the parts: ARBOR SHAFTS The wooden arbor shafts are all designed to be made from good quality dowel stock. Centering the holes in the ends of the shafts is important. A lathe with a headstock chuck and a tailstock drill chuck would be handy here. Otherwise, you can make a clamp block similar to the one shown below. Carefully align the hole in the block with your drill press chuck, clamp the block in place, and use it as a holder for drilling the shaft end holes.

Typical Shaft Clamp Block PINS The pins are all cut from brass rod. 360 H02 brass is soft and can be easily cut with a hacksaw then finish sanded to length on a disc sander. Drilling a hole to a known depth in the end of a wooden dowel rod then using the rod as a holder for sanding the short pins works well and saves fingers. The ends of the pins can be chamfered while in the holder by holding them against a running sanding belt and spinning them between your fingers. The actual size and angle of the chamfer isn’t critical. A typical holder with pin inserted is shown here. A holder will be needed for each pin diameter.

Typical Pin Holder w/Pin ROPE SHEAVES All of the rope sheaves are designed to be sawn from single pieces of 12mm (15/32”) thick baltic birch plywood and grooved on a lathe faceplate. If no lathe is available the sheaves can be made by cutting three pieces of 3mm (1/8”) thick plywood to the proper diameter then gluing them together. The grooves won’t be tapered but the pulleys should work okay. Of course they will be only 9mm thick making it necessary to shim them with washers at assembly.

2

DIAL A simple way to make the dial shown is:

1. Apply the full size adhesive backed pattern sections to plywood stock making sure the sections line up properly at the pattern match lines.

2. Use an xacto knife to carefully cut away the pattern at the numbers and minute marks. Be careful to

not cut into the plywood.

3. Spray the cut out pattern with a good wood sealer. This is important to keep the number paint from soaking into the plywood causing the edges of the numbers to be blurred.

4. Spray the numbers with a good gloss paint of your color choice. Several thin coats will be necessary

to hide the wood grain.

5. Cut out the dial and sand the cut edges.

6. Drill and countersink the screw holes. The screw centers are marked on the pattern.

7. Remove the pattern and clean up any rough edges.

8. Finish by spraying the entire dial with a good wood sealer. FRAME POSTS The holes in these posts are to be drilled and tapped with the same taps used for tapping screw holes in metal. Tapping holes in hardwood will provide a strong connection as long as you use coarse thread taps. The necessary tap drills and taps can be bought at a number of places including your local building supply.

PENDULUM SUPPORT BRIDGE The upper end of the pendulum suspension spring (pin end) must fit snugly into the slots in this part but not so snug that the spring can’t rotate on its pin. Fit of this part should be checked and adjusted as necessary during fabrication. WHEELS If you look at the drawings closely you will note that the gear teeth on the wheels in the time train of this clock (winding drum to escapement) have an epicycloidal profile on one face and are straight on the other face. The epicycloidal (front) face is the working face and must be cut accurately. The back face does not touch anything and is simply cut away for clearance. Cutting away the unused back face makes the teeth simpler to cut and provides more clearance to compensate for small errors in tooth layout. Because of the difference in the profile of the front and back faces, the gear teeth must be oriented as shown if the clock is to run properly.

The wheels not in the time train i.e. WHEEL T-HR, WHEEL T-INT & WHEEL T-6 have epicycloidal faces on both sides of their teeth. The reason is that these wheels run slack (no load), and backlash here will cause the hour hand and second hand to be loose. All of the wheels are drawn as single parts but are actually composites of several pieces of plywood glued together. The recommended procedure for making WHEEL T-1 is:

1. Apply the furnished wheel pattern to a piece of plywood of the proper thickness.

2. Drill the center hole with a Forsner bit. A Forsner bit creates a cleaner hole than a twist drill would create. The hole center is clearly marked on the pattern.

3. Cut out the gear blank along its outside diameter. Do not try to cut the teeth yet.

4. Center punch the remaining holes marked on the pattern.

5. Use an xacto knife to carefully cut away the pattern along the profile of each gear tooth. This step

may look useless, but if it is skipped all of the drilling, sawing, and sanding around the teeth will cause the pattern to come loose making it difficult to properly finish the part.

6. Carefully drill a hole at the root of each tooth. You will have to use a twist drill here because Forsner

bits that small aren’t available. Accurate location is important here.

3

7. Drill the five pin holes at the location shown.

8. Use a scroll saw to rough cut the profile of the teeth.

9. Use scroll sanders to shape the teeth to the pattern. Don’t quit sanding too soon. Clearance between the gear teeth and the pinion pins is critical.

10. When finished with the teeth, use an xacto knife to carefully make a cut through the pattern around

the outside circle shown on the pattern.

11. Remove the pattern inside the cut.

12. Lay the wheel aside and cut a ring from another piece of plywood. The ring dimensions are shown on the drawing.

13. Glue the ring to the wheel using the outer portion of the pattern as a guide.

14. Remove the rest of the pattern.

15. Saw out circular pieces of plywood which can be stacked together to provide a thickness equal to

the length of the wheel hub. The diameter of the pieces should be slightly larger than the diameter of the hub.

16. With a Forsner bit drill a hole in the center of each circular piece. The hole should be the same

diameter as the hole in the center of the wheel.

17. Sand the pieces to the finished diameter of the wheel hub. This can easily be done on a belt/disc sander by making a jig as shown here; inserting the disc on the jig pin and slowly rotating it as the sander cuts it to size.

18. Glue the hub pieces to the wheel. An excellent way to do this is to drill a hole the same size as the

wheel center hole in one jaw of a wooden parallel clamp; insert a piece of dowel rod into the hole from the back; stack the parts to be glued on the rod; close the parallel clamp; and then remove the dowel rod. A typical gluing setup is shown here:

Typical Wheel Gluing Setup

4

19. When the glue is dry, remove the wheel from the clamp, clean up any drips, and spray the entire wheel with a coat of wood sealer.

20. When the sealer is dry, lightly sand the working faces of the gear teeth to remove the wood sealer

from them. A clock will not run if sealer or any other finish is allowed to build up on its gear teeth. ANCHOR The shape of the pallets (the tips of the anchor) is arguably the most important feature in the clock. The pallet angles affect the amount of force applied to the pendulum to keep it swinging. Be especially careful to cut them to the proper angle and sand them smooth. Only round the tips enough to remove any burrs. Do not leave any wood sealer on the pallet faces. In fact, putting a single drop of good quality clock oil on each pallet face and allowing it to soak into the wood is a good idea. PENDULUM BOB SHELL The shell of the pendulum bob was designed to be cut as two pieces for convenience. You can glue both patterns to the same piece of wood and cut it as a single piece if you like. PENDULUM BOB SHELL COVERS It is a good idea to cut both shell covers slightly oversize, then sand them to fit the shell after the pendulum bob is assembled. WEIGHT SHELL TOPS The tops of the weight shells were designed as a composite of several pieces. Since thicknesses of plywood can vary slightly, it is a good idea to cut the outside pieces of the composite a bit wider than shown. This will allow you to trim the assembled part to the correct width after gluing. When trimming, be sure to keep the part symmetrical about its center line. Since the top of the small weight shell is made up of only three pieces, and since the gap between the outer pieces needs to be held to the dimension shown, its overall width may vary slightly. You may need to adjust the width of the shell front and back panels and the width of the shell bottom slightly to compensate. WEIGHT SHELL FRONT & BACK PANELS It is a good idea to cut the weight shell front and back panels slightly wider than shown, then to sand them to fit the side panels after gluing. Fabrication of the parts not mentioned above should be obvious from studying the drawings and the notes and suggestions above. If you have questions about any of them feel free to contact the designer at [email protected] for answers.

ITEM PART NO. DESCRIPTION MATERIAL QTY. SOURCE1 BLOCK 1/2" W X 3/4" H X 2 5/32" LG OAK 2 FABRICATE

2 CURVED DISC SPRING MC # 9716K52 301 STAINLESS STEEL 1 MCMASTER-CARR

3 DOWEL PIN 0.0625 DIA X 1/2" LG BRASS 1 LOCAL HDWR

4 FLANGED BEARING MC # 6294K86, 3/16" ID x 5/16" OD x 1/4" LG MDS-FILLED NYLON 20 MCMASTER-CARR

5 FLANGED BEARING MC # 6294K89, 3/8" ID X 1/2" OD X 3/8" LG MDS-FILLED NYLON 2 MCMASTER-CARR

6 FLAT WASHER, SMALL OD #10 NOM BRASS 15 LOCAL HDWR

7 FLAT WASHER, SMALL OD 3/8 NOM BRASS 3 LOCAL HDWR

8 FLAT WASHER, SMALL OD #4 NOM BRASS 2 LOCAL HDWR

9 LEAD FILL MC # 9030K34 #8 LEAD SHOT (9 LBS) 1 MCMASTER-CARR

10 MACHINE SCREW HEX NUT #8-32UNC BRASS 4 LOCAL HDWR

11 MACHINE SCREW HEX NUT #4-40 UNC BRASS 1 LOCAL HDWR

12 OVAL HD MACHINE SCREW #8-32 UNC x 1 1/8" LG BRASS 4 LOCAL HDWR

13 PENDULUM ROD 1/2" DIA X 31" LG OAK 1 FABRICATE

14 PLUG 3/4" DIA [COMPRESSED] x 1/2" LG CORK 2

15 ROPE 1/8" DIA X 10'-6" LG (BRAIDED) NYLON 1 LOCAL HDWR

16 ROUND HD MACHINE SCREW #10-24 UNC x 1" LG BRASS 8 LOCAL HDWR

17 ROUND HD MACHINE SCREW #4-40 UNC x 5/8" LG BRASS 1 LOCAL HDWR

18 SPLIT PIN M2 x 12 MM LG BRASS 1 LOCAL HDWR

19 SPLIT PIN M2 x 22 MM LG BRASS 1 LOCAL HDWR

20 SPRING PIN (SLOTTED) 5/64 DIA X 3/4" LG STAINLESS STEEL 4 MCMASTER-CARR

21 SPRING PIN (SLOTTED) 5/64" DIA X 3/8" LG STAINLESS STEEL 6 MCMASTER-CARR

22 SUSPENSION SPRING NORKRO # SS-41 1 NORKRO

23 THREADED ROD #10-24UNC X 1 3/4" LG STEEL 4 LOCAL HDWR

24 THUMB NUT #10-32UNF BRASS 1 LOCAL HDWR

25 WC5-00-01 SHAFT OAK 4 FABRICATE

26 WC5-00-02-A PIN 360 H02 BRASS 1 FABRICATE

27 WC5-00-02-B PIN 360 H02 BRASS 12 FABRICATE

28 WC5-00-02-C PIN 360 H02 BRASS 7 FABRICATE

29 WC5-00-02-D PIN 360 H02 BRASS 1 FABRICATE

30 WC5-00-02-E PIN 360 H02 BRASS 18 FABRICATE

31 WC5-00-02-F PIN 360 H02 BRASS 11 FABRICATE

32 WC5-00-02-G PIN 360 H02 BRASS 12 FABRICATE

33 WC5-00-02-H PIN 360 H02 BRASS 5 FABRICATE

34 WC5-00-02-J PIN 360 H02 BRASS 20 FABRICATE

35 WC5-00-02-K PIN 360 H02 BRASS 3 FABRICATE

36 WC5-00-02-L PIN 360 H02 BRASS 15 FABRICATE

37 WC5-00-03 ROPE SHEAVE BALTIC BIRCH PLYWOOD 2 FABRICATE

38 WC5-00-04 SHAFT 360 H02 BRASS 2 FABRICATE

39 WC5-01-01 SHELF OAK 1 FABRICATE

40 WC5-01-02 BACK PLATE OAK 1 FABRICATE

41 WC5-01-03 BRACE OAK 2 FABRICATE

42 WC5-02-01 FRAME PLATE, REAR BALTIC BIRCH PLYWOOD 1 FABRICATE

43 WC5-02-02 FRAME PLATE, MIDDLE BALTIC BIRCH PLYWOOD 1 FABRICATE

44 WC5-02-03 FRAME PLATE, FRONT BALTIC BIRCH PLYWOOD 1 FABRICATE

45 WC5-02-04 DIAL BALTIC BIRCH PLYWOOD 1 FABRICATE

46 WC5-02-05 FRAME POST OAK 8 FABRICATE

47 WC5-02-06 DIAL POST OAK 4 FABRICATE

48 WC5-02-07 PENDULUM SUPPORT BRIDGE BALTIC BIRCH PLYWOOD 1 FABRICATE

49 WC5-02-08 PIN 360 H02 BRASS 1 FABRICATE

50 WC5-03-01 WHEEL BALTIC BIRCH PLYWOOD 1 FABRICATE

51 WC5-03-02 PIVOT 360 H02 BRASS 1 FABRICATE

52 WC5-03-03-01 CLICK BALTIC BIRCH PLYWOOD 5 FABRICATE

WC5 CONSOLIDATED PARTS LIST

ITEM PART NO. DESCRIPTION MATERIAL QTY. SOURCE

WC5 CONSOLIDATED PARTS LIST

53 WC5-03-04 ROPE PULLEY BALTIC BIRCH PLYWOOD 1 FABRICATE

54 WC5-03-05 ROPE PIN STAINLESS STEEL 8 FABRICATE

55 WC5-04-01 SHAFT OAK 1 FABRICATE

56 WC5-04-02 PIVOT (BACK) 360 H02 BRASS 1 FABRICATE


58 WC5-05-01 PIVOT (FRONT) 360 H02 BRASS 1 FABRICATE

59 WC5-05-02 DISC BALTIC BIRCH PLYWOOD 1 FABRICATE


61 WC5-05-04 HAND (MINUTE) BALTIC BIRCH PLYWOOD 1 FABRICATE

62 WC5-05-05 HAND (HOUR) BALTIC BIRCH PLYWOOD 1 FABRICATE

63 WC5-06-01 DISC BALTIC BIRCH PLYWOOD 1 FABRICATE



66 WC5-08-01 ESCAPE WHEEL BALTIC BIRCH PLYWOOD 1 FABRICATE



69 WC5-09-03 SECOND DISC BALTIC BIRCH PLYWOOD 1 FABRICATE



72 WC5-11-01 ANCHOR BALTIC BIRCH PLYWOOD 1 FABRICATE

73 WC5-11-02 IMPULSE LEVER BALTIC BIRCH PLYWOOD 1 FABRICATE

74 WC5-12-01 LEADER BALTIC BIRCH PLYWOOD 1 FABRICATE

75 WC5-12-02 BOB GUIDE OAK 1 FABRICATE

76 WC5-12-03 ADJUSTING ROD 360 H02 BRASS 1 FABRICATE

77 WC5-12-04-01 SHELL HALF BALTIC BIRCH PLYWOOD 2 FABRICATE

78 WC5-12-04-02 SHELL COVER BALTIC BIRCH PLYWOOD 2 FABRICATE

79 WC5-13-01 SHELL TOP BALTIC BIRCH PLYWOOD 1 FABRICATE

80 WC5-13-02-A FRONT/BACK PANEL BALTIC BIRCH PLYWOOD 2 FABRICATE

81 WC5-13-02-B SIDE PANEL BALTIC BIRCH PLYWOOD 2 FABRICATE

82 WC5-13-03 SHELL BOTTOM BALTIC BIRCH PLYWOOD 1 FABRICATE

83 WC5-14-01 SHELL TOP BALTIC BIRCH PLYWOOD 1 FABRICATE

84 WC5-14-02-A FRONT/BACK PANEL BALTIC BIRCH PLYWOOD 2 FABRICATE

85 WC5-14-02-B SIDE PANEL BALTIC BIRCH PLYWOOD 2 FABRICATE

86 WC5-14-03 SHELL BOTTOM BALTIC BIRCH PLYWOOD 1 FABRICATE

MATERIAL VENDOR

Baltic Birch Plywood Sloan's Woodshop

Oak Dowel Rod Local Building Supply

Brass Rod OnlineMetals.com

Clock Parts Norkro Clock Company, Inc.

Miscellaneous Hardware McMaster-Carr

Miscellanous Fasteners Local Hardware Supply

http://www.norkro.com/

http://www.mcmaster.com/

-------

SUGGESTED MATERIAL SOURCES

VENDOR WEB ADDRESS

http://www.onlinemetals.com/

-------

http://www.sloanswoodshop.com/

3/8"

2X 3/16" 1/2"

Drawing No:

Project:box to right is full scale.

Description:

Tolerance +/-.005" typical.All dimensions are in inches

PROPRIETARY AND CONFIDENTIAL

Third angle projection.

OK to scale drawing only if

1"

1"

The information contained in thisdrawing is the sole property ofRANDLE DESIGN, LLC. Any repro-duction in part or as a wholewithout the written permission ofRANDLE DESIGN, LLC is prohibited. Material: OAK

WOOD CLOCK WC5

No. Required: 4

Sheet 1 of 1

SHAFTDrawn By: J. RANDLEDrawn Date: 09/12/05Drawing Scale: 1:1

WC5-00-01

A

A

"B"

"C" TYP

"A"

Drawing No:


Description:





1"

1"

The information contained in thisdrawing is the sole property ofRANDLE DESIGN, LLC. Any repro-duction in part or as a wholewithout the written permission ofRANDLE DESIGN, LLC is prohibited. Material: 360 H02 BRASS

WOOD CLOCK WC5

No. Required: SEE TABLE

Sheet 1 of 1

PINDrawn By: J. RANDLEDrawn Date: 09/12/05Drawing Scale: 1:1

WC5-00-02

SECTION A-A

2 1/32"

1/32" 45° x

ITEM "A" "B" "C" # REQD

WC5-00-02-A 3/16 1 7/16 1/64 1

W C5-00-02-B 3/16 15/16 1/64 12

WC5-00-02-C 3/16 13/16 1/64 7

WC5-00-02-D 1/8 1 1/64 1

W C5-00-02-E 1/8 3/4 1/64 18

W C5-00-02-F 1/8 11/16 1/64 11

WC5-00-02-G 1/8 41/64 1/64 12

W C5-00-02-H 1/8 17/32 1/64 5

W C5-00-02-J 1/8 15/32 1/64 20

W C5-00-02-K 3/32 3/4 1/64 3

W C5-00-02-L 3/32 17/32 1/64 15

1 3/8"

1 7/8"

3/8"

Drawing No:


Description:





1"

1"

The information contained in thisdrawing is the sole property ofRANDLE DESIGN, LLC. Any repro-duction in part or as a wholewithout the written permission ofRANDLE DESIGN, LLC is prohibited. Material: BALTIC BIRCH PLYWOOD

WOOD CLOCK WC5

No. Required: 2

Sheet 1 of 1

ROPE SHEAVEDrawn By: J. RANDLEDrawn Date: 09/12/05Drawing Scale: 1:1

WC5-00-03

A

A

1 3/8"

1 7/32"

THRU ALL

5/64"

5/64"2X 1/64" TYP45° X

SECTION A-A

R1/16"

15/32"12

15°

3/16"

Drawing No:


Description:





1"

1"

The information contained in thisdrawing is the sole property ofRANDLE DESIGN, LLC. Any repro-duction in part or as a wholewithout the written permission ofRANDLE DESIGN, LLC is prohibited. Material: 360 H02 BRASS

WOOD CLOCK WC5

No. Required: 2

Sheet 1 of 1

SHAFTDrawn By: J. RANDLEDrawn Date: 09/12/05Drawing Scale: 1:1

WC5-00-04

1/2"

9"

1 1/2"

6 1/4"

1 7/8"

1 1/4"

4"

THRU2 X 3/16" THRU1/2"

1 1/2"

2 15/16"

2 7/8"

2 X R1/4" TYP

1"

1"

Material: OAK

WC5-01-01


SHELF

WOOD CLOCK WC5

Description:

Project:

RANDLE DESIGN, LLC is prohibited.without the written permission ofduction in part or as a whole

Drawing Scale: 1:2Drawn Date: 09/12/05 Tolerance +/-.005" typical.

All dimensions are in inches

box to right is full scale.

Third angle projection. Drawing No: Sheet 1 of 1The information contained in thisdrawing is the sole property ofRANDLE DESIGN, LLC. Any repro-

Drawn By: J. RANDLE


No. Required: 1

3 3/4"

4"

9"

1/2"R

3 3/4"

10 3/8"

1 3/4"

18"

1 1/2"R

3"R

1 1/2"R

3 3/4"

R3"

3/4"R

23 1/4"

TYP1/8"R

3/4"R

4"

1/2"

15 3/8"

R26 13/64"

1 3/4"

1/2"R

2X 11/64" THRU

1/2"

3/16"

1/2"

1"

1"

Material: OAK

WC5-01-02


BACK PLATE

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

1/2"

5"

3/4"R

3 1/2"

1 7/8"R

2 7/8"

2 7/8"

R1"

1"

1"

Material: OAK

WC5-01-03


BRACE

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 2

1" TYP

1"

1"

Material: BALTIC BIRCH PLYWOOD

WC5-02-01


FRAME PLATE, REAR

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

4"R

7"

1/2"R

4 1/4"

7/8"

2 15/32"

5/8"

7 1/4"

1"

1 1/2"R TYP1/4"

15/32"12

3/16"

R45 61/64"

5 1/4"

R45 61/64"

11 7/32"

REF

4X 13/64" THRU

15/64"6

1"

1"


WC5-02-02


FRAME PLATE, MIDDLE

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

SEE DRAWING WC5-02-01FOR DIMENSIONS NOT SHOWN

THRU1/2"

5 X 5/16" THRU

2 1/4"

REF

9 27/32"

1 1/8"

1 1/8"

2 1/8"

3 1/8"

2 5/8"

7 5/8"7 27/32"

REF

REF

2 19/64"

2 59/64"

15/64"6

15/64"6

923/64"

923/64"

3/4"

3/4"

15/64"6

A ASECTION A-A

1/8"

5/64"THRU ALL

1"

1"


WC5-02-03


FRAME PLATE, FRONT

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

SEE DRAWINGS WC5-02-01 & WC5-02-02FOR DIMENSIONS NOT SHOWN

3/16" THRU

THRU11/64"

1 3/8"

2 1/2"

45°

B.C.7"

ON BOLT CIRCLEEQUALLY SPACED4X

5/16" THRU

1/2"

30° TYP

9 1/2"

6 1/2"

1/8"

1/16"

3/16"

1/16"

1/16"

6°

TYP

7"

3/4"

TYP

THRU ALL

B.C.

9/64"

EQUALLY SPACED ON B.C. 21/64" X 82°

4X 11/64"

45°

1/8"3

1"

1"


WC5-02-04


DIAL

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

1/2"

11/64" THRU

Drawing No:


Description:





1"

1"


WOOD CLOCK WC5

No. Required: 4

Sheet 1 of 1

DIAL POSTDrawn By: J. RANDLEDrawn Date: 09/12/05Drawing Scale: 1:1

WC5-02-06

SECTION A-A

2 5/32"

5/8"

5/8"

10-24 UNC 7/8"2X 5/32" 1"

Drawing No:


Description:





1"

1"


WOOD CLOCK WC5

No. Required: 8

Sheet 1 of 1

FRAME POSTDrawn By: J. RANDLEDrawn Date: 09/12/05Drawing Scale: 1:1

WC5-02-05

A

A

5/32"

1/16"R

13/16"

1/16"

1/64" 45° X


Project:


OK to scale drawing only ifbox to right is full scale.

All dimensions are in inchesTolerance +/-.005" typical.

Description:

Drawing No:

1"

1"

WC5-02-08

Drawn By: J. RANDLEDrawn Date: 09/12/05Drawing Scale: 2:1

PIN

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5

Material: 360 H02 BRASS

The information contained in thisdrawing is the sole property ofRANDLE DESIGN, LLC. Any repro-duction in part or as a wholewithout the written permission ofRANDLE DESIGN, LLC is prohibited.

7/8"

2 X

15/32"

THRU3/16"

1/32"

7/16"

2 5/32"

1 1/8"

615/64"

1/4"3/16"3/8"

15/64"6

1/32"

2 5/8" REF


Project:




Description:

Drawing No:

1"

1"

WC5-02-07


PENDULUM SUPPORT BRIDGE

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5



3/4"

6

615/64"

15/64"

11/16"17.60

1/4"

5/64" THRU ALL

THE PRINTOUT IS TO SCALE CHECK THE DIMENSIONS

THIS DRAWING VIEW CAN BE USED AS A CUTTINGPATTERN WHEN PRINTED TO SCALE. TO VERIFY THAT

OF THE BOX IN THE TITLE BLOCK.

3 13/16"

3/16"4 1/4"

3/8" THRU

THRU1/8"

38 TEETH

5"

EQUALLY SPACED ON B.C.5X

3 1/4" B.C.

1"

1"


WC5-03-01


WHEEL T-1

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1


Project:




Description:

Drawing No:

1"

1"

WC5-03-03-01


CLICK

Sheet 1 of 1

No. Required: 5

WOOD CLOCK WC5



A A

15/64"6

SECTION A-A

9/64" THRU

1/8"

1/8"

1/8"




3/8"


Project:




Description:

Drawing No:

1"

1"

WC5-03-02


PIVOT

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5



2 27/32"

3/32"1/64" X 45°

THRU ALL

43/64"

DETAIL A SCALE 2 : 1

1/8"

1/4"

15°

A

615/64"

615/64"

31/8"

15/32"12

B

B

3 1/8"

3/4"

THRUREAM FOR FREE

FIT ON PIVOT

3/8"

4 1/4"

1"

1"


WC5-03-04


ROPE PULLEY

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

1"

1" WC5-03-04

PROPRIETARY AND CONFIDENTIALThe information contained in thisdrawing is the sole property ofRANDLE DESIGN, LLC. Any repro-duction in part or as a wholewithout the written permission ofRANDLE DESIGN, LLC is prohibited.




Third angle projection. Drawing No: Sheet 2 of 2

Project:

Description:

WOOD CLOCK WC5

ROPE PULLEY

Material: BALTIC BIRCH PLYWOOD No. Required: 1




SECTION B-B

3 1/8"

1/2"

2 3/4"

8 X 1/16"

45° TYP

2 7/16"

4 1/4"

1 25/32"

32°

15/32"19/32"

SR.005 MIN


Project:




Description:

Drawing No:

1"

1"

WC5-03-05


ROPE PIN

Sheet 1 of 1

No. Required: 8

WOOD CLOCK WC5

Material: STAINLESS STEEL


3/8"

3/16" 5/8"

2 1/32"

1/4" 1/4"

2X 5/64" THRU ALL


Project:




Description:

Drawing No:

1"

1"

WC5-04-01


SHAFT

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5

Material: OAK


3/16" 1/2"

1/16"

THIS PART CAN BE MADE BY CUTTING THE HEADOFF A WIRE BRAD AND ROUNDING ITS TIP

1 9/32"

X TYP45°1/32" 5/64" THRU

2 3/16"

45° TYP1/64"5/64" THRU ALL

3/32"

3/8"

X

1 3/32"

2 1/64"

THRU ALL

3/32" THRU ALL


Project:




Description:

Drawing No:

1"

1"

WC5-05-01


PIVOT (FRONT)

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5



13/16"

1/4"

THRU ALL 3/32" 1/64" TYP45° X


Project:




Description:

Drawing No:

1"

1"

WC5-04-02


PIVOT (BACK)

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5



3/16"

3/16"

1"

1"


WC5-04-03


WHEEL T-2

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

SECTION A-A

GLUE LINES

15/64"

1"

6

15/32"12

2"

3/8"1"

15/64"6

54 TEETH

1/8"R

1/8"

4 43/64"

EQUALLY SPACED ON B.C.12X 3/16" THRU




A

A

1 1/2"

3/16" THRU

1/8" THRU EQUALLY SPACED ON H.C.15X

1 1/4" HOLE CIRCLE


Project:




Description:

Drawing No:

1"

1"

WC5-05-02


DISC

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5



15/64"6

3/4"

15/64"6

1/8"

3/32" THRU ALL

1"

3/8" THRU

THRU1/8"9X

3/4" H.C.


Project:




Description:

Drawing No:

1"

1"

WC5-06-01


DISC

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5



23/64"9







5/16"

9/64"

R1/8"

4 11/64"




31/8"

1/8"3

3/4"

48 TEETH

1"

1"


WC5-05-03


WHEEL T-HR

WOOD CLOCK WC5

Description:

Project:


Drawing Scale: 1:1Drawn Date: 0912/05 Tolerance +/-.005" typical.




Drawn By: J. RANDLE


No. Required: 1

4 7/16"

3/4"3/16" THRU GLUE LINE

1/8"3

1/8"3

3/32" THRU ALL

1/8" TO HOLE CENTER




1"

1"


WC5-05-04


HAND (MINUTE)

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

3 3/16"




1"

1"


WC5-05-05


HAND (HOUR)

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

3/4"5/16" THRU

1/8"3

1"

1"


WC5-06-02


WHEEL T-3

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

1/8"

1/8"

R

3/8"

3 59/64"

45 TEETH




31/8"

15/64"6

1"

1"

1"


WC5-07-01


WHEEL T-4

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

1/8"R

1/8"

3/8" THRU

3 53/64"

44 TEETH

9X 1/8" THRU




31/8"

15/64"6

1"

615/64"

1/8"3

1 3/16"

THRU3/8"

2 5/8"

R1/8"

15X THRU

2 3/8"

3/32"EQUALLY SPACED ON H.C.

THRU

1/8"

HOLE CIRCLE

EQUALLY SPACED ON H.C.11X

59/64" HOLE CIRCLE




1"

1"


WC5-08-01


ESCAPE WHEEL

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

1 9/64"

1"

5/64" THRU ALL

5/64"

5/64" THRU ALL

1/64" TYP45° X


Project:




Description:

Drawing No:

1"

1"

WC5-10-01


PIVOT

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5



3/16"

3/16"

1 27/32"

THRU ALL

3/32"

TYP45° X

17/64"

THRU ALL

5/64"1/64"

1 5/16"


Project:




Description:

Drawing No:

1"

1"

WC5-09-01


PIVOT

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5



1"

1"


WC5-09-02


WHEEL T-6

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

3/4"

1/8"

31/8"

15/64"6

5/64" THRU ALL

9/64"

3/16" THRU

2"

22 TEETH




1/8"3

3/4"

15/64"6

3/32"

1/8"

THRU ALL

1/64" TYP45° X

1"

1"


WC5-09-03


SECOND DISC

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

2 1/4"

3/32"

3/16"

3/64"

1"

3/8"




31/8"

15/64"6

1 1/4"

1"

1"


WC5-10-02


WHEEL T-INT

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

1/8"R

9/64"

5/16" THRU

3 59/64"

45 TEETH

12X 1/8" THRU




1/8" TYP

1"

1"


WC5-11-01


ANCHOR

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

3/8" THRU3/4"

R1/64" MAX




GLUE LINE

1/8"3

15/64"5.99

GLUE LINE

45°

3/16"

15/64"6

3/8"

1/8"

15/64"6

1"

1"


WC5-11-02


IMPULSE LEVER

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

1/2"

2"

3/8"

5 1/2"

1/32"

3/16" THRU

THRU

1 1/2"

1/8"

1/8" THRU




1/2"

5 1/2"

1/2"

1 1/8"

1 3/4"

9"

1 1/2"

9/16"

1/32"

1/8"

1/4"

1"

R TYP1/2"

30° TYP

1"

1"


WC5-12-01


LEADER

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

GLUE LINES

TYP

1/16" THRU ALL

45°

615/64"

1 1/2"

TYP3/16"

15/64"TYP

6

1/4"

3 3/4"

1/2"

1 1/2"

11/16"

3/4"

5/8" 3/16"1/16" TYP45° X

1"

1"

Material: OAK

WC5-12-02


BOB GUIDE

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

1/2"

5/64" THRU ALL

1"

1"


WC5-12-03


ADJUSTING ROD

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

#10-32 UNF

2 1/2"

3 1/2"

1/8"

3/32" THRU ALL

3/16"

1"

1"


WC5-12-04-01


SHELL HALF

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 2

R1/8"




45/64"18

1"

1"


WC5-12-04-02


SHELL COVER

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 2

1/8"3

4 1/4"

3"

R1 1/2"R3 39/64"REF

R3 39/64"REF




PATTERN WHEN PRINTED TO SCALE. TO VERIFY THATTHE PRINTOUT IS TO SCALE CHECK THE DIMENSIONS

THIS DRAWING VIEW CAN BE USED AS A CUTTING


1"

1"

SHELL TOP


WC5-13-01

WOOD CLOCK WC5

Description:

Project:

Sheet 1 of 1


Tolerance +/-.005" typical.

RANDLE DESIGN, LLC is prohibited.

duction in part or as a wholewithout the written permission of

Drawn Date: 09/12/05Drawing Scale: 1:1



Third angle projection. Drawing No:The information contained in thisdrawing is the sole property ofRANDLE DESIGN, LLC. Any repro-

Drawn By: J. RANDLE


No. Required: 1

GLUE LINETYP

2"

15/64"6

37/64"

615/64"

15/32"12

15/32"REF

15/32"REF

R3/8"

2"

3/16"

7/8"

1 15/32"

1/8"3

1"

1"


WC5-13-02


SHELL SIDES

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE



10"

"A"

ITEM DESCRIPTION "A" # REQD

WC5-13-02-A FRONT/BACK PANEL 2 15/64 2

WC5-13-02-B SIDE PANEL 2 2

1"

1"

Drawing No:





Description:

Project:

WC5-13-03


SHELL BOTTOM

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5



1"

1"

Description:

Drawing No:





Project:

WC5-14-03


SHELL BOTTOM

Sheet 1 of 1

No. Required: 1

WOOD CLOCK WC5



15/32"12

3/4" THRU

1 1/16"

1 1/16"

3/4" THRU

2"

2"

15/32"12

1"

1"


WC5-14-01


SHELL TOP

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE


No. Required: 1

3/16"

1 1/16"

3/8"R

7/8"

1 15/32"




GLUE LINETYP

15/64"6

1 1/16"

1215/32"

15/64"6

19/32"

1/8"3

1"

1"


WC5-14-02


SHELL SIDES

WOOD CLOCK WC5

Description:

Project:






Drawn By: J. RANDLE



5"

"A"

ITEM DESCRIPTION "A" # REQD

WC5-14-02-A FRONT/BACK PANEL 1 19/64 2

WC5-14-02-B SIDE PANEL 1 1/16 2

Documents

WC5 Parts Fabrication Cover Page - Spectrumwebpages.charter.net/clockdesigns/WC5/Parts.pdf · baltic birch plywood and grooved on a lathe faceplate. ... Tapping holes in hardwood