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WATERPROOFING REMEDIAL

WATERPROOFING REMEDIALdocshare01.docshare.tips/files/31809/318098573.pdf · and sealants category including Fevicol, M-seal and Fevikwik where Fevicol has become synonymous with adhesives

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  • WATERPROOFING REMEDIAL

  • COMPANY PROFILE

    Pidilite Industries is a pioneer and market leader in adhesives and sealants, construction chemicals, art and

    craft products as well as polymer emulsions, in India. Pidilite has some of the biggest brands in adhesives

    and sealants category including Fevicol, M-seal and Fevikwik where Fevicol has become synonymous with

    adhesives to millions and is ranked amongst the most trusted brands in the country. Pidilite is also growing

    its international presence through major acquisitions and the setting up of manufacturing facilities and

    sales offices across the world.

    CONSTRUCTION CHEMICALS DIVISION

    Pidilite manufactures and markets a wide range of construction chemical products under the brands -

    Dr. Fixit and Roff. Dr. Fixit from Pidilite is a leading waterproofing brand, with a comprehensive range of

    systems solutions for waterproofing by surface area, catering to the needs of new constructions as well as

    repairs and maintenance. Dr. Fixit is exported to over 20 countries and has manufacturing facilities in India,

    Thailand, UAE and Singapore.

    With the aim to create a ‘Leak free’ and ‘Damp free’ India, Dr. Fixit continuously works towards imparting the

    right knowledge and enhancing the capability of its customers. It has invested significantly in enhancing the

    workmanship of the applicators and contractors by giving training on the right application techniques, thus

    propagating healthy constructions.

    STATE-OF-THE-ART MANUFACTURING AND R&D

    Pidilite pioneers innovative solutions with cutting-edge R&D centers and state-of-the-art manufacturing

    facilities in India and Singapore, manned by an excellent pool of professionals. All the products are

    manufactured under ISO 9000 certification and in consultation with the marketing and technical service

    team, in order to meet the continuously changing requirements of its customers.

    STATE-OF-THE-ART WATERPROOFING SYSTEMS

    Waterproofing, a process designed to prevent water from penetrating a structure, is typically done in

    various layers and stages to create multiple barriers and prevent water from penetrating the structure.

    A combination of such stages is referred to as creating a “Building Envelope”.

    However, most often, not enough importance is given to this very crucial aspect while constructing

    new structures. Over reliance on conventional and outdated systems, low awareness about modern

    waterproofing systems and lack of trained expertise for application are some of the prime reasons.

    Dr. Fixit has a wide range of innovative systems solution to address waterproofing needs by surface area.

    It not only recommends the right system but also invests significantly in educating professionals and

    upgrading the workmanship of the applicators.

    In the pursuit of spreading awareness, Dr. Fixit has launched an App that gives waterproofing details

    at fingertips. The Dr. Fixit App keeps professionals and users updated with the latest from the arena of

    waterproofing and propagates the right practice of application.

    In addition, the newly launched Dr. Fixit Experience Centre at Chennai, the first of many, furthers

    the cause of training and knowledge enhancement. It is a unique space that connects architects,

    consultants, builders and contractors and facilitates the exploration and adoption of modern and latest

    waterproofing solutions. It aims at highlighting and executing cutting-edge technology in waterproofing

    systems all year round.

  • The treatment of common problems in old constructions like damp walls,

    plaster cracks, efflorescence, etc. needs specialised products backed with

    the right application procedures to ensure their proper treatment and

    durability.

    Dr. Fixit, India’s leading waterproofing and repairs expert presents a

    guide to treat leakages, providing details of the finest products and

    correct application methodology to treat such common problems.

    WATERPROOFING SYSTEMS

    DR. FIxITSOluTIONS

    SYSTEMATIC APPROACH TO CONCRETE REPAIR

    CONCRETE REPAIR 6

    SOluTION FOR STRENGTHENINGCONCRETE MEMBERS

    DR. FIxIT EPOxY INjECTION 7

    SOluTION FOR VOIDS IN CONCRETE PAGEl Zl 10 8

    WATERPROOFING SOluTION FOR ACTIVE lEAkAGES

    DR. FIxIT Pu INjECTION 9

    SOluTION FOR MASONRY AND PlASTER CRACkS

    DR. FIxIT CRACk-x SHRINkFREE

    10

    DAMPNESS OF WAll DR. FIxIT WONDERPROOF 11

    REMEDIAl TREATMENT FOR ExISTING ROOF

    DR. FIxIT NEWCOAT 12

    COATING FOR ExTERNAl WAllS DR. FIxIT RAINCOAT 14

    COATING FOR ExTERNAl WAllS DR. FIxIT RAINCOAT NuVO 15

  • 7

    T

    DR. FIxIT ROOFSEAlCONCRETE REPAIR

    SYSTEMATIC APPROACH TO CONCRETE REPAIR

    1 Rebar

    2 Zinc Primer

    3 Dr. Fixit Epoxy Bonding Agent

    4 Dr. Fixit Micro Concrete

    5 Dr. Fixit Raincoat or Dr. Fixit Concrete Guard WB

    5

    4

    3

    2

    1

    Three pronged system for effective concrete repair

    Protect steel reinforcement bars with Dr. Fixit Epoxy Zinc Primer.

    Use Dr. Fixit Epoxy Bonding agent for repair of RCC wall, underside of the slab.

    Apply Dr. Fixit Micro Concrete to the cut area.

    SURFACE PREPARATION

    1. Mark out the area to be taken up for concrete repair and mechanically cut to a depth into the concrete well behind the re-bars so that the micro-concrete can be placed effectively over a treatment with the suitable bonding agent.

    2. Coat the steel reinforcement bars with a single component Zinc Primer as cathodic protection.

    APPLICATION

    1. Use Dr. Fixit Epoxy Bonding Agent for an area over 10 sq. ft. of concrete repair in the underside of slab or repair of the RCC wall.

    2. For other general repairs, use Dr. Fixit Pidicrete MPB, an acrylic bonding agent, by applying it neatly over a pre-wetted surface.

    3. After this dries, the cut area can be applied with Dr. Fixit Micro Concrete or Dr. Fixit Repair Mortar.

    4. After the repair mortar sets, apply Dr. Fixit Raincoat (any choice of colour) as a waterproofing or if required for as anti-carbonation coating use Dr. Fixit Concrete Guard WB as a protective coating.

    DR. FIxIT ROOFSEAl

    SURFACE PREPARATION ANd APPLICATION

    1. Mark out the crack in the concrete member.

    2. Drill holes 5 cm in 45o angle staggered on either side along the crack using a drilling machine, at intervals of 6 to 9 inches.

    3. Affix a non-return type of injection ports / nozzles in these holes with fast-setting epoxy putty and let it dry for about 2 to 3 days.

    4. Also, seal the crack between the ports with epoxy putty.

    5. In cases where the crack is wider than 2 mm up to 4 to 5 mm, drill holes at the sides of the crack in a staggered fashion as shown in the picture, at intervals of 6 inches and affix them with epoxy putty as mentioned above.

    6. Also, seal the face of crack with a liberal application of the epoxy putty.

    7. It is advised (since epoxy putty hardens sufficiently in a period of 2 to 3 days) to take sufficient pressure off the injection hose and the pressure that may develop while injecting the epoxy grout resin.

    8. Start pumping in Dr. Fixit Epoxy Injection after mixing it in a pail or a container, with an appropriate injection pump.

    9. Pumping can stop once the pressure is felt and no more epoxy resin can be injected.

    10. Allow the resin to set for at least 7 full days, while it will harden and cure the crack.

    11. Over-painting or coating can be done on the concrete after the ports have been cut and removed, and the epoxy seal putty is ground off with a rotary scrubbing machine for surface preparation.

    MethodologyMethodology

    DR. FIxIT EPOxY INjECTION

    SOLUTION FOR STRENGTHENINGCONCRETE MEMBERS

    Effective solution for cracks in structural members like concrete retaining wall

    Strengthens damaged concrete when injected.

    Can be injected even if water or moisture is present.

  • 9

    DR. FIxIT ROOFSEAl

    PU Injection technology comprising of two categories in single and two component are available.

    a) Dr. Fixit Drip Plug: Reacts with water to expand and gel forming a barrier to water in stagnant and mild leakage conditions.

    b) Dr. Fixit Pu Foam injection: Foams to displace the water from cracks and voids in a structure in heavy leakage, high water pressure conditions as a temporary water-stop.

    c) Dr. Fixit Pu Plain injection: Permanent polyurethane sealing injection used in conjunction with PU Foam or individually.

    Methodology

    SURFACE PREPARATION ANd APPLICATION

    1. Inject all crack and voids identified properly for heavy/stagnant water leakages and accordingly use two/single component PU Injection.

    2. Fix injection packers in the leakage areas after proper drilling of holes and cleaning with blower. Then fix the injection packers for pumping the single /two component PU Injection.

    3. Injection packers to be fixed correctly at the leakage source to avoid back pressure. Sealing of packers to ensure back pressure loss is avoided, cementitious compound/fast set epoxy to be applied.

    4. Now inject Dr. Fixit PU injection as a single component or two component as a system.( Dr. Fixit PU Foam is used for high pressure active leakages but as a temporary stoppage. Thereafter you can use Dr. Fixit PU Plain or Dr. Fixit Drip Plug.)

    5. Complete injecting into all the ports.

    6. Over the few hours, the water leakage will get arrested and stop leaking through the cracks or voids.

    7. Water may leak from adjacent weaker structure locations which should be injected for complete treatment.

    DR. FIxIT ROOFSEAlPAGEl Zl 10

    SURFACE PREPARATION

    All areas marked as honeycombs and big voids will be filled and densified with this treatment. The appropriate injection equipment as advised by the Dr. Fixit technical team should be used to inject the Pagel ZL 10 ultra-fine injection, which is supplied in a dry powder form. Right amount of water must be added (i.e. 0.4 to 0.5 w/c ratio) that will make the ZL 10 mixture extremely fluid.

    SmALL VOIdS ANd HONEyCOmbS

    Appropriate nozzles generally used for any cementitious injection will serve the purpose. The nozzles can be fixed directly over the voids.

    FOR LARgE VOIdS IN CONCRETE

    1. For large voids in concrete, remove the loose aggregates and cement laitance

    2. Provide shuttering over these areas and fill them in with Pagel ZL 10 grout through the nozzles.

    3. The grout will develop good strength and areas that are shuttered for injections, can be undone, preferably after 48 hours, to ensure that no site abuse can damage the surface of the newly filled honeycombs.

    4. If needed, finish off the surface of the concrete with the repair mortar Pagel R 20 / 20, rapid cementitious repair mortar, to increase the protection of the area.

    All honeycombs and voids caused due to lack of proper compaction of concrete shall be taken up for treatment with injecting ultra-fine cementitious injections

    SOLUTION FOR VOIDS IN CONCRETE

    Concrete if not compacted well, develops honeycombs and weakens the structure

    Treat honeycombs in concrete with cementitious injections.

    WATERPROOFING SOLUTION FOR ACTIVE LEAkAGES

    Injection grouting for leaking and damp basements (PU injection grouting)

    DR. FIxIT Pu INjECTION

    Polyurethane injection grout for arresting active water leakage in concrete and masonry walls

    Low viscosity penetrating into the finest of cracks.

    Range available of foam as well as gel

    Reacts with water in just 30 t0 60 seconds.

    Methodology

  • 11111111

    SURFACE PREPARATION

    1. Mark the affected area to be repaired.

    2. Remove all the existing paint, pop, painters putty, etc. completely from the surface till the cement sand plastered surface is exposed with the help of suitable tools.

    3. Ensure to chip off an additional 2 sq. ft. area on all four sides of the affected damp area.

    APPLICATION

    1. Add 25-30% water to Dr. Fixit Wonderproof 1 to make a slurry coating and apply over the entire surface.

    2. Allow the first coat of Dr. Fixit Wonderproof 1 to dry for 4 to 6 hours.

    3. Apply the second coat of Dr. Fixit Wonderproof 1 in a perpendicular direction to the first coat and allow it to dry for 4 hours. In case of severe dampness a third coat of Dr. Fixit Wonderproof 1 is recommended.

    DAMPNESS OF WALL

    Methodology

    Dr. Fixit Wonderproof 1 - For severe internal damp walls

    Unique waterproofing solution for severe dampness in internal walls

    1 Brick wall

    2 Plaster

    3 Dr. Fixit Wonderproof 1

    4 Paint

    4

    1

    3

    2

    HIGH ADHESION WITH PLASTERED SUBSTRATE

    BREATHABLE, ALLOWS WATER VAPOUR TO PASS

    NO WATER CURINGQUICK DRYING TECHNOLOGY

    DR. FIxIT ROOFSEAl One time shrink free filler for plaster cracks

    SURFACE PREPARATION

    1. Remove the existing POP or painter’s putty till the plaster surface is exposed.

    2. Moisten the surface before applying Dr. Fixit Crack-X Shrinkfree.

    APPLICATION

    1. Press Dr. Fixit Crack-X Shrinkfree firmly into the crack only one time, with a spatula or putty knife and level the surface

    2. Allow it to dry in ambient conditions for 5 to 6 hours before painting for best results. A 7-day air curing is advised.

    3. Further, apply POP or painters’ putty once it is fully dry.

    SOLUTION FOR MASONRY AND PLASTER CRACkS

    Non-shrinking crack filler for plastered walls

    BRIDGES CRACKS UP TO 10 MM IN SINGLE APPLICATION

    NON-SHRINK EVEN AFTER CURING

    DOES NOT SHOW A DEPRESSION AFTER PAINTING, LIKE OTHER CRACK FILLERS

    UV AND

    WEATHER RESISTANT

    DR. FIxIT CRACk-x SHRINkFREE

    Methodology

    DR. FIxIT WONDERPROOF

    11

  • 13131313

    1 Slab

    2 Damaged Brickbat coba

    3 Dr. Fixit Primeseal

    4 Dr. Fixit Newcoat 1st coat

    5 Glass fibre mesh

    6 Dr. Fixit Newcoat 2nd coat

    7 Dr. Fixit Newcoat 3rd coat

    8 Drip mould

    1

    2

    3

    4

    5

    6

    7

    8

    DR. FIxIT ROOFSEAl

    SURFACE PREPARATION

    1. Cut open and clean cracks in the existing screed or Brickbat coba systems with compressed air.

    2. Repair these cracks with polymer modified mortar modified with Dr. Fixit Pidicrete URP.

    3. Clean the surface thoroughly of all contaminants like dust, traces of curing compound, oil and grease. Remove all surface imperfections, protrusions, structurally unsound and loose concrete.

    4. Prime the surface with Dr. Fixit Primeseal and allow it to dry. Apply the first coat of Dr. Fixit Newcoat.

    5. While it is still wet, place a woven glass fibre mesh of measurements 2 mm x 2 mm and allow it to soak completely. Immediately apply the second coat with a roller or squeeze, to ensure complete coverage of the fibre mesh.

    6. Apply the third coat after 6 to 8 hrs, once the second coat is dry.

    * For roofs below 2000 sq. ft., one can also use 2 coats of Dr. Fixit Newcoat Ezee.

    Methodology

    Heavy Duty reinforced acrylic waterproof coating

    Dr. Fixit Newcoat

    Dr. Fixit Primeseal

    Angle Fillet

    R.C.C Roof

    DR. FIxIT NEWCOAT

    REMEDIAL TREATMENT FOR EXISTING ROOF

    High-performance waterproof coating for existing roofs

    UV-RESISTANTHIGHLY ELASTIC AND RESILIENT COATING

    SYSTEM LIFE EXPECTANCY – 5 yEARS

    13

  • 15

    DR. FIxIT ROOFSEAl

    SURFACE PREPARATION

    1. Check for surface cracks and treat them with Dr. Fixit Crack-X Paste / Shrinkfree — depending on the width of crack (Use paste for cracks up to 3-5 mm and Shrinkfree for cracks up to 10 mm).

    2. Remove all surface imperfections and repair with polymer modified mortar using Dr. Fixit Pidicrete URP.

    PRImINg

    Prime the surface with Dr. Fixit Primeseal diluted 2:1 with water, maintaining the saturated surface dry condition. Allow this to dry completely.

    APPLICATION

    1. Apply the first coat of Dr. Fixit Raincoat without dilution. Allow to dry for 6 to 8 hrs.

    2. Apply the second coat in a direction perpendicular to the first coat, ensuring complete coverage of the area.

    SURFACE PREPARATION

    1. Check for surface cracks and treat them with Dr. Fixit Crack-X Paste / Shrinkfree — depending on the width of crack (Use paste for cracks up to 3-5 mm and Shrinkfree for cracks up to 10 mm).

    2. Remove all surface imperfections and repair with polymer modified mortar using Dr. Fixit Pidicrete URP.

    PRImINg

    Prime the surface with Dr. Fixit Primeseal diluted 2:1 with water, maintaining the saturated surface dry condition only in case of new construction. Allow this to dry completely.

    APPLICATION

    1. Apply the base coat of Dr. Fixit Raincoat Nuvo without the dilution. Allow to dry for 6 to 8 hrs.

    2. Apply the top coat in a direction perpendicular to the base coat, ensuring complete coverage of the area.

    COATING FOR EXTERNAL WALLS

    Methodology Methodology

    1 Spalled Plaster

    2 Exposed Brick Masonry

    3 Plaster Reinstated Using PMM Mixed with Dr. Fixit Pidicrete URP

    4 Column

    5 Separation Joint Filled Using PMM Dr. Fixit Pidicrete URP

    6 Plaster Cracks Filled with Dr. Fixit Crack-X Shrinkfree

    7 Primer Coat of Dr. Fixit Primeseal

    8 Separation Joint RCC-Masonry

    9 2 Coats of Dr. Fixit Raincoat

    10 Beam

    1 Spalled Plaster

    2 Exposed Brick Masonry

    3 Plaster Reinstated Using PMM Mixed with Dr. Fixit Pidicrete URP

    4 Column

    5 Separation Joint Filled Using PMM Dr. Fixit Pidicrete URP

    6 Plaster Cracks Filled with Dr. Fixit Crack-X Shrinkfree

    7 Primer Coat of Dr. Fixit Primeseal

    8 Separation Joint RCC-Masonry

    9 2 Coats of Dr. Fixit Raincoat Nuvo

    10 Beam

    1 1

    2 2

    3 3

    4 4

    5 5

    6 6

    7 7

    8 8

    9 9

    10 10

    Exterior elastomeric coating that offers waterproofing as well as superior sheen

    DR. FIxIT RAINCOAT

    High performance acrylic elastomeric coating for waterproofing of external walls

    SUPERIOR SHEEN AS AGAINST PAINT

    NO DILUTION

    EXCELLENT ABILITY TO BRIDGE CRACKS

    ALMOST TWICE AS THICK AS NORMAL PAINT (110 µ)

    RESISTANT TO ALGAE AND FUNGUS

    SYSTEM LIFE EXPECTANCY – 7 yEARS

    Dr. Fixit Raincoat Nuvo - Acrylic high performance elastomeric coating

    DR. FIxIT RAINCOAT NuVO

    High performance acrylic elastomeric coating for waterproofing of external walls

    SUPERIOR SHEEN AS AGAINST PAINT

    NO DILUTION

    CRACK BRIDGING ABILITY UPTO 2 MM

    THICKNESS (220 µ)

    RESISTANT TO ALGAE AND FUNGUS

    SYSTEM LIFE EXPECTANCY – 10 yEARS

    COATING FOR EXTERNAL WALLS

    15

  • Pidilite Industries LimitedConstruction Chemicals Division Ramkrishna Mandir Road, Post Box No. 17411 Andheri (E) Mumbai 400059 INDIATel +91-22-2835 7000 • Fax +91-22-2835 7008www.drfixit.co.in • [email protected]

    DISCLAIMER The product information & application details given by the company & its agents has been provided in good faith & meant to serve only as a general guideline during usage. Users are advised to carry out tests & take trials to ensure on the suitability of products meeting their requirement prior to full scale usage of our products. Since the correct identification of the problems, quality of other materials used and on-site workmanship are factors beyond our control, there are no expressed or implied guarantee/ warranty as to the results obtained. The Company does not assume any liability or any consequential damage for unsatisfactory results, arising from the use of our products. 15

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