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Editor: Mark Holmes Tel: +44 1865 843441 E-mail: [email protected] Website: www.addcomp.com Editorial Office: Elsevier Limited, PO Box 150, Kidlington, Oxford OX5 1AS, UK. Fax: +44 1865 843973 Email: [email protected] Key Account Manager: Mark Sherman Tel: +44 1865 843208; Fax: +44 1865 843973 E-mail: [email protected] Advertising Sales Manager: Naomi Reeves Tel: +44 1865 843271; Fax: +44 1865 843973 E-mail: [email protected] Advertising Copy Controller Tel: +44 1865 843808; Fax: +44 1865 843873; E-mail: [email protected] Production/Design Controller: Colin Williams Published by Elsevier Limited An annual subscription to Plastics Additives and Compounding includes six printed issues and costs 512 for all European countries & Iran, US$573 for all countries except Europe and Japan, ¥67,800 for Japan. (Prices valid until 31/12/08) Please send payment to: Plastics Additives and Compounding Elsevier Ltd, The Boulevard, Langford Lane, Kidlington, Oxon, OX5 1GB, UK. Tel: +44 (0) 1865 843687 Fax: +44 (0) 1865 834971 Email: [email protected]. www.addcomp.com Periodicals postage is paid at Rahway, NJ 07065, USA. Postmaster send all USA address corrections to Plastics Additives & Compounding, 365 Blair Road, Avenel, NJ 07001, USA. Marketing & Circulation: Tom Cox, Elsevier Limited, PO Box 150, Kidlington, Oxford, OX5 1AS, UK. Tel: +44 1865 843654; Fax: +44 1865 843971 Email: [email protected] Free Circulation enquiries to: Tower House, Sovereign Park, Market Harborough, Leicestershire, LE16 9EF Tel: +44-1858 439612; Fax: +44-1858 434958 Email: [email protected] Front cover photographs: Licenced from Shutterstock (Main); Matcon Group Ltd. Plastics Additives & Compounding July/August 2008 "Waste is the enemy" The need to keep costs in check while remaining flexible enough to produce an ever wider variety of speciality products in the shortest time has never been more important for compounders and masterbatchers. One approach that we introduce in this issue of Plastics Additives & Compounding is the concept of lean compounding. Waste is the enemy in the world of lean compounding and its avoidance can help companies achieve their goals, argues Wim Spook of Matcon Group Ltd. Starting on page 26, he suggests that relocating to a lower cost economy is not necessarily the only way to sustainable profitability. Smarter manufacturing without waste can also reap rewards. Nevertheless, in recent years relocating has been a favoured option and China has often been the destination. However, increasingly this is not merely for reducing costs. International companies are establishing Chinese operations to serve their global customers with their own manufacturing facilities there. In addition, manufacturers are supplying domestic Chinese firms that are both exporting and serving the local market in a country that is projected to be world's largest consumer and industrial market over the next few decades. Up until recently setting up a manufacturing operation in China meant a joint venture. However, changes in Chinese law mean that wholly foreign owned entities are now possible. Our article on pages 30-35 looks at what a number of companies are doing to increase their presence in China. One of the current areas of healthy growth in the plastics industry is the increasing use of wood-plastic composites. While they have been prominent in North America for some time, their acceptance in other parts of the world has taken longer. However, volumes are growing in Europe and elsewhere, and the market is being driven by increasing consumer desire for customized outdoor living space. Our latest report on developments in wood- plastic composites starts on page 20. Elsewhere, we look at POSS as a plastics additive. POSS offers a number of interesting benefits for plastics, however, in this issue we look at its effect as a flow aid for high temperature polymers. Our final feature highlights some new flame retardant compounds solving some specific issues in wire and cable compounding for the railway industry. Editorial

“Waste is the enemy”

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Page 1: “Waste is the enemy”

Editor: Mark Holmes Tel: +44 1865 843441 E-mail: [email protected]

Website: www.addcomp.com

Editorial Office:Elsevier Limited, PO Box 150, Kidlington, Oxford OX5 1AS, UK.Fax: +44 1865 843973Email: [email protected]

Key Account Manager: Mark ShermanTel: +44 1865 843208; Fax: +44 1865 843973E-mail: [email protected]

Advertising Sales Manager: Naomi ReevesTel: +44 1865 843271; Fax: +44 1865 843973E-mail: [email protected]

Advertising Copy ControllerTel: +44 1865 843808; Fax: +44 1865 843873;E-mail: [email protected]

Production/Design Controller: Colin Williams

Published by Elsevier Limited

An annual subscription to Plastics Additives and Compounding includes six printed issues and costs�512 for all European countries & Iran, US$573 for all countries except Europe and Japan, ¥67,800 for Japan.(Prices valid until 31/12/08)Please send payment to:Plastics Additives and CompoundingElsevier Ltd, The Boulevard, Langford Lane, Kidlington, Oxon, OX5 1GB, UK. Tel: +44 (0) 1865 843687Fax: +44 (0) 1865 834971 Email: [email protected]

Periodicals postage is paid at Rahway, NJ 07065, USA. Postmaster send all USA address corrections to Plastics Additives & Compounding, 365 Blair Road, Avenel, NJ 07001, USA.

Marketing & Circulation:Tom Cox, Elsevier Limited, PO Box 150, Kidlington, Oxford, OX5 1AS, UK.Tel: +44 1865 843654; Fax: +44 1865 843971Email: [email protected]

Free Circulation enquiries to:Tower House, Sovereign Park, Market Harborough, Leicestershire, LE16 9EFTel: +44-1858 439612; Fax: +44-1858 434958Email: [email protected]

Front cover photographs: Licenced from Shutterstock (Main); Matcon Group Ltd.

Plastics Additives & Compounding July/August 2008

"Waste is the enemy"

The need to keep costs in check while remaining flexible enough to produce an ever wider variety of speciality products in the shortest time has never been more important for compounders and masterbatchers. One approach that we introduce in this issue of Plastics Additives & Compounding is the concept of lean compounding. Waste is the enemy in the world of lean compounding and its avoidance can help companies achieve their goals, argues Wim Spook of Matcon Group Ltd. Starting on page 26, he suggests that relocating to a lower cost economy is not necessarily the only way to sustainable profitability. Smarter manufacturing without waste can also reap rewards.

Nevertheless, in recent years relocating has been a favoured option and China has often been the destination. However, increasingly this is not merely for reducing costs. International companies are establishing Chinese operations to serve their global customers with their own manufacturing facilities there. In addition, manufacturers are supplying domestic Chinese firms that are both exporting and serving the local market in a country that is projected to be world's largest consumer and industrial market over the next few decades. Up until recently setting up a manufacturing operation in China meant a joint venture. However, changes in Chinese law mean that wholly foreign owned entities are now possible. Our article on pages 30-35 looks at what a number of companies are doing to increase their presence in China.

One of the current areas of healthy growth in the plastics industry is the increasing use of wood-plastic composites. While they have been prominent in North America for some time, their acceptance in other parts of the world has taken longer. However, volumes are growing in Europe and elsewhere, and the market is being driven by increasing consumer desire for customized outdoor living space. Our latest report on developments in wood-plastic composites starts on page 20.

Elsewhere, we look at POSS as a plastics additive. POSS offers a number of interesting benefits for plastics, however, in this issue we look at its effect as a flow aid for high temperature polymers. Our final feature highlights some new flame retardant compounds solving some specific issues in wire and cable compounding for the railway industry.

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