W04 Migration Management Solutions

7/28/2019 W04 Migration Management Solutions

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Copyright 2011 Rockwell Automation, Inc. All rights reserved.

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W4: MigrationManagement Solutions Tools and Services

Presenters:Lonnie MorrisChris WatkinsArlen Jacobs

Ariane Roberson


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Agenda

Copyright 2010 Rockwell Automation, Inc. All rights reserved. 2

1. Defining Automation Obsolescence Risk

2. Current Market Conditions

3. What Are You Being Asked to Do?

4. Identifying/Quantifying Obsolescence Risk

5. Migrating SLC and PLC-5 Systems

6. Migrating Panelview Standard

7. Migrating Motion Control Systems


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Defining Automation Obsolescence Risk . . .


What IsAutomation Obsolescence Risk?

The extended downtime riskautomation users take (knowingly orunknowingly) using products that are no longer available for sale andhave limited to no serviceability remaining.

The goal is quite simple:

Maintain on-going awareness of automationobsolescence and develop a strategy to

mitigate and ultimately eliminate this risk
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Current Market Conditions

Electrical Power Systems Lifecycle Management

ARC (Automation Research Corporation) World Industry Forum 2011

SupplyChainBrain Interview

Full interview available at:http://www.youtube.com/watch?v=PkNk0Cy_OIc


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When is the optimal time to replace legacy(automation) equipment?


Capital constraints still present

No consistent replacement policies

Capital funding available to prevent a failure but you cannot buy too soon nor can you wait until it is too late

Fear of lost production is the #1 factor in deciding to upgrade

Conclusions / Recommendations: Conduct an assessment as farahead of time as possible. Its the only way to be prepared for failure

and catch failure at its earliest point and prevent extended downtime.

You Cannot Start (Planning) Too Soon!

Migrations to occur in phases vs. wholesale basis

Survey Summary


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Product Risk Understanding and Mitigation


The critical question to be answered for risk mitigation is this:

For how much longer can you be assured that service support will be available?

Risk of product failure highest with infantmortality and EOL wear-out

Need for service increases with time. Bathtub failure ratecurve applies to all manufacturing equipment. Everythingeventually wears out.

Risk increases when product is discontinuedMaintenance practices and spares stocking should be re-evaluated to insure maximum product life can be achieved.Catastrophic failures can no longer be replaced with new.

Discontinued Product

(Increased Risk)

Risk becomes critical when component availabilityand technical expertise become limited Migration plans must be in place to insure againstuninterrupted operation

Discontinued Support(Critical Risk)

Product Announcement(Silver Period)

??

?

??

??

Optimally, migration plansshould be developed prior to

product discontinuation


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How do you . . . ?


Plant ReliabilityMRO Management

Budget Planning

Data Convergence

Product QualityProduction Rates

Plant Floor Safety

Environment

Without impacting

QuantifyObsolescence

Risk

MitigateObsolescence

Risk

EliminateObsolescence

Risk

While Improving


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Agenda


1. Automation Obsolescence Defined

2. Current Market Conditions

3. What are You Being Asked to Do?

4. Quantifying Obsolescence Risk


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Quantifying Obsolescence Risk


ResearchPrioritize

Identify

Lifecycle

Accurately quantifying obsolescence risks is an evolving process that must

be repeated as products progress through their lifecycle


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Quantifying Obsolescence Risk


Lifecycle

ResearchPrioritize

Identify

Locate and Document

Compare

Develop Hierarchy


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Identify

Define Goals Determine Scope

Dedicate Qualified Resources

Develop a Collection Strategy


Safe collection and attention to detail are necessary for success

Locate and document automation inventoryacross entire facility Identify


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Research


Compare collected data againstmanufacturers product availability Research

Manufacturers Web sites & Notifications

Publications

Distributors / Reps / Resellers

Allen-Bradley Products www.ab.com/silver

Compare MRO spares vs. installed base Identify inventory gaps

Identify inventory orphans Compare repair/replace activity

Collect and document product lifecycle status
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Prioritize


Develop hierarchical method to quantifyobsolescence risk Prioritize

Aggregate data to highlight areas of greatest

obsolescence concern

Design plan to accept, mitigate and eliminate

obsolescence risk

Develop process to obtain on-going lifecyclestatus changes for installed products


14/74Copyright 2010 Rockwell Automation, Inc. All rights reserved. 14

Rockwell Automation Assessment Service

Assessment includes:

Executive Summary

Red-Yellow-Green Lifecycle Coding

MTBF stocking analysis

Grounding, environmental &ventilation inspection reporting

Full reporting


Installed Base Evaluation (IBE) with Lifecycle Analysis:

Site-delivered assessment that provides actionable intelligence to help you makedata-driven decisions regarding your installed base assets of automation products.

Five Service Levels Available

Rockwell Automation Repairable to Entire Facility

Assessment Features & Benefits

Identification of plant-wide automation

lifecycle status

Identification of top migration priorities

MRO assessment & spares optimization

Panel condition reporting

Additional Assessment Options Available


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Installed Base Evaluation Process

On-site data collectionby a qualified Rockwell

Automation FieldService Engineer


Off-site processing andanalysis determines plantlifecycle risks and overallMRO inventory status

Delivery of lifecyclereporting highlightingMRO risks via planthierarchy

Step 1

Field Collection

Machine Safety, Energy, Arc Flash, Networks and Software

assessments may also be performed during the IBE process

Step 2

Processing

Step 3

Delivery
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Lifecycle Reporting


Lifecycle Site Report

Location / Line ReportMachine Report

Panel Report

Plant Bill of Materials

Product By Location

Simplified Red-Yellow-Green lifecyclecoding identifies production status

associated service risk

Inventory Analysis

Firefighting ends when understanding begins


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Where do you go from here?

How long do you intend

to operate equipment?

Is support readilyavailable?

Is capital funding

available?

Is there applicable newtechnology available?

What are the migration

implications (training,

support, etc.)?


Once your risk has been quantified,a critical decision must be made . . .

Mitigate

Risk

Eliminate

Risk


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Where do you go from here?

How long do you intend

to operate equipment?

Is support readilyavailable?

Is capital funding

available?

Is there applicable newtechnology available?

What are the migration

implications (training,

support, etc.)?


Once your risk has been quantified,a critical decision must be made . . .

Mitigate

Risk

Eliminate

Risk


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Migrating SLC or PLC-5to Logix

Chris Watkins


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Typical 4 Step Migration Process

20

Plan yourmigration

Code andHardware

Conversion

HardwareReplacement

Replace theOperator

Interface andother networkcomponents

What is IAB



What is IAB(Integrated Architecture Builder)

Integrated Architecture Builder (IAB) is a Configurator tool that:

Enables you to efficiently generate accurate & comprehensive bills-of-materials for IA solutions

Facilitates what if scenarios for comparison purposes

Allows for some degree of localization (e.g., price lists)

Supplements other sales tools (e.g., Selection Guides, Catalogs)

Performs rule-based system/network checking

Wizards for Migrating both PLC-5 / 1771 and SLC to Logix Solutions


22/74Copyright 2010 Rockwell Automation, Inc. All rights reserved. 22Copyright 2009 Rockwell Automation, Inc. All rights reserved. 22

IAB Conversion Tool

SLC500 to CompactLogix Migration Wizard

Enables you to convert SLC500 system to the equivalentCompactLogix system One Migration wizard will allow you to have an option to preserve your

SLC500 I/O via 1747-AENTRPLC-5 to ControlLogix Migration Wizard

Enables you to convert PLC-5 / 1771 system to the equivalentControlLogix system Selects the 1771 Wiring Conversion System that will greatly reduce

your conversion time.

IAB Outputs: Complete Bill of Material output Project Report including specification differences by module for

Engineering to verify application concerns



Download the software

Select configuration tab

Where do I get IAB?

Go to: www.rockwellautomation.com

Converting Your RSLogix 5 or 500


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Wizard-style step-by-stepwindows to guide the user

through the process

Converting Your RSLogix 5 or 500Application Code using the Translation Tool

Updated andupdateable

controller list

Copyright 2010 Rockwell Automation, Inc. All rights reserved. 24Included in RSLogix 5000 or as a Service by Tech Support

Example: Stand Alone Systems Migration


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Example: Stand Alone Systems Migrationusing an EtherNet Adaptor

SLC 5/03

PV Std

Serial

Single Rack Installation: Convert software to RSL5000 V20 Download new EDS files Replace SLC processor with EtherNet adaptor (1747-AENTR) Mount & wire new CompactLogix processor and power supply

Upgrade Panelview Standard

Ethernet

PV +

1747-AENT

CompactLogix

(Confidential For Internal Use Only)

SLC 5/05

Ethernet


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1747-AENTR Adaptor Capabilities

The 1747-AENTR allows SLC IO racks to be controlled by LogixControllers:

Must be located in the first slot of a SLC rack Replaces the existing SLC processor

Replaces the existing RIO adaptor (1747-ASB) or CNET adaptor(1747-ACN15, -ACNR15) in remote racks

Requires RSLogix 5000 v20 or greater

Utilizes the EDS AOP capability of v20 Recognizes all modules with an EDS (requires new EDS files to be

downloaded prior to module utilization)

Supports Ethernet DLR

Connects to new or existing Logix controller

Allows for ring, star and linear Ethernet topologies

Supports Extended Rack

Performance depends on the module configuration on the rack

Available For Sale January 2012


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List of supported hardware


Discrete IO

Catalog number Catalog number

1746-IA4 1746-OAP12

1746-IA8 1746-OB6EI

1746-IA16 1746-OB8

1746-IB8 1746-OB16

1746-IB16 1746-OB16E

1746-IB32 1746-OB32

1746-IC16 1746-OB32E

1746-IG16 1746-OBP8

1746-IH16 1746-OBP16

1746-IM4 1746-OG161746-IM8 1746-OV8

1746-IM16 1746-OV16

1746-IN16 1746-OV32

1746-IO4 1746-OVP16

1746-IO8 1746-OW4

1746-IO12 1746-OW8

1746-IO12DC 1746-OW16

1746-ITB16 1746-OX8

1746-ITV16 1746-NI16V

1746-IV8 1746-NI16I

1746-IV16 1746-NR8

1746-IV32 1746-NT8

1746-OA8 1746-NO8I

1746-OA16 1746-NO8V

1746 Analog IO

Catalog number

1746-FIO4I

1746-FIO4V

1746-INT4

1746-NI4

1746-NI81

1746-NIO4I

1746-NIO4V

1746-NO4I

1746-NO4V

1746-NR4

1746-NT4

Specialty IO

Catalog number

1746-HSCE

1746-HSCE21

1746-QS

1746-HSTP1

1746-BAS/T

Does not support SLC modules using G files or Comms modules

i. 1747-QV; Servo amplifier module replace module with

Logix servo moduleii. 1747-SN ; RIO Scanner module Use Ethernet to RIO

bridge module available from QTS an Encompass partneriii. 1747-BSN ; RIO Back-up Scanner module Use Ethernet

redundancy solutionsiv. Comms modules 1747-SDN, DCMs

Migrating from PLC-5 / 1771 IO


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Migrating from PLC-5 / 1771 IOPhase I: Monitor Mode

DH+

Remote I/O Network

Phase I

Check your converted logic beforeimplementing: Run Logix in monitormode, reading inputs & outputsdisabled .

1756-RIO Module used in Monitor Mode allows you check

your program before going live. The module reads the inputsbut outputs are disabled.
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1756-RIO Module for Phased Migrations

The 1756-RIO provides a Logix solution for communicationsover RIO

Transfer all data to/from module as normal I/O Eliminates the MSG instructions and the confusion over tag

names Improved performance for data being exchanged to the

controller Create a thin RSLogix 5000 I/O profile for the module

Allows you to configure how the controller talks to the

module Requires a separate configuration tool for the module Simplifies a portion of the configuration process (instance

IDs and Sizes) Provides a direct link to the modules configuration tool

Communicate all chassis and module data in its native INT (16 bit)format

Reduces data conversion processing by module whichincreases the performance of the module Avoids conversion issues resulting from Boolean data

Embed BT Control and Status information into the data Provides better visibility and control Allows communications with all modules requiring Block

Transfers

d l d


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1756-RIO Module Scanner or Adaptor

Communication performance equal to the existing PLC-5 system that it replaces Solves the performance issue of the 1756-DHRIO module has with BT

Ideal solution for phased migrations Allows the reuse of the RIO network when multiple racks of PLC-5 and ControlLogix

products will be communicating to one another Can be configured as either a Scanner or an Adaptor

Scanner mode allows migration of Master PLC-5 rack first Adaptor mode allows migration of remote 1771 I/O racks first

A Processor is still required in the CLX rack

1756-RIOconfigured as an

Scanner

1756-RIOconfigured as an

Adapter

PLC RIO Portsconfigured as

scanner

Migrating from PLC-5 / 1771 IO


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Migrating from PLC-5 / 1771 IOPhase II: Controller Replacement

DH+

Remote I/O Network

Phase IIPhase I

The 1771 to 1756 Swing Arm conversion

allows replacement using existing wiring and

mounting holes.

1756-DHRIO allows communication

over the existing DH+ network

1756-RIO moduleconfigured as ascanner whichallows ControlLogixcommunications toRIO Adaptorslocated in remoteracks.

Migrating from PLC5 / 1771
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Migrating from PLC5 / 1771Wiring Conversion System

Conversion System Components: Exploded View

Base Plate to houseConversion Modules

Conversion ModulesD-shell Connector for

1492 Cable

Cover Plate to attach

1756 Chassis

1756 Chassisand I/O

Migrating from PLC 5 / 1771


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Migrating from PLC-5 / 1771I/O Wiring Conversion System

Mounting Assembly

Base Plate Cover Plate

Conversion Modules Cables

Migrating from PLC-5 / 1771


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Migrating from PLC 5 / 1771I/O Wiring Conversion System

Reduces riskby eliminating potential wiring errors

Reduces conversion time (down-time) and labor costs

Lowers engineering costs Mounting Assembly

No need to drill new holes in the control panel

Use the same panel footprint (length & width) as the 1771 chassis

Conversion system depth w/1756 is ~10 inches, 1771 depth ~ 8.5 inches

Conversion Modules

Preserves existing field wiring connectionsby usingexisting 1771 swing-arms

Cables Use 1492 pre-wired Cables from the Conversion Module to the 1756 I/O



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Migrating from PLC 5 / 1771Phase III: HMI Replacement

DH+

Human Machine Interfaces

and Programming Panels (IDT)

Remote I/O Network

HMI / EOI*

Phase IIPhase I

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Migrating from PLC 5 / 1771Phase IV: Remote I/O Rack Replacement

Ethernet IP

Remote I/O Network

Phase II Phase III Phase IVPhase I

DH+

With the 1771 to

1756 Swing-Arm

Interface 1771I/O

racks can quickly be

replaced with 1756

I/O without

disturbing the I/Ofield wiringone

rack at a time if

necessary.

1756-RIO modulesconfigured asadaptors in theremote racks.

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Migrating from PLC 5 / 1771Phase IV: Remote I/O Replacement

Ethernet IP

Phase II Phase III Phase IVPhase I

Ethernet IP

Other RIO NodesDrivesScales

Quest

AN-X-ABRIO-SCAN

Module

Mig ti S l ti T l f PLC 5 / SLC
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Migration Solutions Tools for PLC-5 / SLC


PLC-5 / 1771 I/O SLC / 1746 I/O

H/W Step Forward PLC-5/1771 I/O to ControlLogix SLC Processor or 1747-ASB to 1747-AENTR

S/W Step Forward RSLogix 5 RSLogix 5000 RSLogix 500 RSLogix 5000 v20

Software

Conversion Utility

S/W conversion program included in RSLogix5000or available as a Service

S/W conversion program included in RSLogix5000 oravailable as a Service

BOM evaluation IAB Cross Reference to ControlLogix withMigration Wizard

IAB Cross Reference to CompactLogix with MigrationWizard

Network Interfaces

1756-RIO ModuleEtherNet to RIO Gateway (by QTS an EncompassPartner)

1747-AENTR(planned release Jan 2012)

Field Wiring

Solutions

1771 to 1756 Wiring Conversion System Not Required

A Complete Set of Migration Tools that Saves Time and Reduces Risk


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Migrating PanelViewStandard to

PanelView PlusArlen Jacobs

PanelView Standard Roadmap


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PanelView Standard Roadmap

41

Available For Sale Silver

Series

Discontinued -

Repair &Exchange only

Obsolete

End of life

December 31, 2012

Active Product Inactive Product

18-24 mo. Goal: 5 years

Some Migration Considerations


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Some Migration Considerations

If you are an OEM or System Integrator

Lower cost components lower machine / system cost New features / capabilities can improve machine performance / diagnostics

Maximize design life of machine

Because of these drivers, OEMs / SIs tend to migrate earlier than End Users in aproduct life cycle

If you are an End User Maintenance & repair efforts becoming too labor intensive & costly

Unreliable legacy equipment increases unplanned downtime

Production capacity need to be increased

Difficult to procure parts or find skilled labor to maintain your legacy equipment

Silver Series is an early indication of product availability Rockwellsupports repair and exchange for an additional 5-7 years post sales.

Co ri ht 2011


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PanelView Standard

PanelView Standard


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PanelView Standard

PanelView Standard announced Silver

Series in January 2011

PanelView 300 & Micro

PanelView 550

PanelView 600

PanelView 1000

Co ri ht 2011

PVStd is in Silver Series


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PVStd is in Silver Series

PanelView 300/Micro to 1000 will be in production until December 2012

Repairs will be made 5-7 years after 2012, or as long as parts are available

Remanufacture Advance

Exchange

New (until

Dec. 2012)

PanelView Plus

Conversion

10 day turn around

1 yr warranty

Firmware upgrade

Functional test

24 hr replacement

1 yr warranty

Firmware upgrade

Functional test

Direct replacement Fixed Price includes:

PanelView Plus EOl

Engineering Services

Start-up Services

Operational Test

Client Acceptance Documentation

300/Micro-1000 Support Options MigrationOption

Option 1 Option 2 Option 3 Option 4

Co ri ht 2011

PanelView Migration Tools


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PanelView Migration Tools

Understanding Your Needs

Migrate to PanelView Plus & take advantage oftechnology advancements!

Q: If I have a PanelView now, what tools are available to help with migration?

A:

Step Forward incentive program

Rockwell Automation Literature Library

Rockwell onsite conversion services

PanelBuilder Migrationto FactoryTalk View ME

Co ri ht 2011

StepForward


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StepForward

Offers promotional incentives to upgrade/migrate Rockwell Automation

equipment.How it Works:

Order new products

Request Return Authorization

Return old products (in working order)

Customer is issued a credit for new products

Call your local Rockwell Automation Distributor for applicableproducts and credits.

Co ri ht 2011

PanelBuilder32 Migration Guide


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48

PanelBuilder32 Migration Guide

Migrating PanelBuilder32Applications

Publication: 2711P-AP001A-EN-P

PanelBuilder32 Migrationto FactoryTalk View ME

This document will provide guidelines and procedures for migrating a

PanelView Standard terminal and applications to the PanelView Plus

terminal platform.

PanelViewStandard

PanelView Conversion Services


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PanelView Conversion Services

Application Migration toFactoryTalk View ME

PanelView Standard toPanelView Plus Migration

A bundled service offering for migrating

Includes all necessary: Project supervision

Hardware

Conversion Engineering Services

Leverage past experiences to:

Reduce overall price points

Improve turn around times

Start-up & Acceptance Services

Delivered Onsite by local RA engineers

Standardized service bundle

Delivered for a fixed price predictable budget

For further information on services go to:www.rockwellautomation.com/services/onsite

Co ri ht 2011

PV Std to PVP Hardware Migration
http://www.rockwellautomation.com/services/onsitehttp://www.rockwellautomation.com/services/onsite


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PV Std to PVP Hardware Migration

PV Plus 600 Keypad

PV Plus 600 Keypad/Touch

PV 550 Keypad

PV 550 Keypad/Touch

PV 1000 Keypad

PV 1000 Touch

PV Plus 400PV 550 Touch

PV 600 Touch

Cutout Compatible

PV Plus 600 Touch

PV Plus 6 700 Keypad

PV Plus 6 700 Keypad/Touch

PV 600 Keypad

PV 600 Keypad/Touch

PV Plus 6 1250 Keypad or Keypad/Touch

PV Plus 6 1250 Touch

Co ri ht 2011

Clarification Questions


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Clarification Questions

What PanelBuilder32/PanelView Standard application features convert to PVP?

- Nearly every object will convert

What networks can I migrate? such as DNet, CNet, DH+, DH485 and RIO?

- The above networks migrate to PVP 400 and PVP 600

- DH+, DH485 and CNet migrate to PVP 6- In addition, DF1 and Ethernet can also be migrated

Is PanelView Plus cutout compatible with PanelView Standard?

- Yes, except for PV300 and PV Micro

What terminal replacement should I use for the PV300 and PVMicro?

- PVP 400 is closest replacement for PV300

- PVc 300 is closest replacement for PV Micro

Co ri ht 2011

Value in Moving to an IntegratedA hi S l i


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g gArchitecture Solution

Reduce development time

Shared tag database with Logix Faceplates

Global Objects

Macros

Connectivity

Uses a single database in managing tagchanges

Direct tag browsing

Multi-Application Support (PVP 6)

Adobe, MPEG, Word, Excel, PPT and

Image Viewer Support ActiveX Support

Internet Explorer

Remote Connectivity

Manage inventory and upgrades through

modular units: Logic module

Display module

Communication modules

Additional Enhancements

Utilization of digital photographs andanimation with bitmap support

Runtime RAM Usage

FactoryTalk Security

Recipe Plus

Historical Trending Data Logging


For more information


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For more information

Where can I find additional Migration information?

http://www.rockwellautomation.com/solutions/migration/programs.html#visualization

Co ri ht 2011
http://www.rockwellautomation.com/solutions/migration/programs.htmlhttp://www.rockwellautomation.com/solutions/migration/programs.html


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Migrating KinetixSolutions

Ariane Roberson

Agenda Sample


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Agenda Sample

1. Servo Drive Lifecycle Overview

2. Servo Motor Lifecycle Overview

3. Existing Migration Programs

4. Introduction to New Products

5. Why Should I Migrate Now?

6. Questions

Drive Lifecycle Updates


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Kinetix 6000 Is STILL a LEAD Platform

Connector Enhancements (Q2 CY2011) Kinetix 6200 extends K6K application reach

for advanced safety applications.

Continued improvements mitigate part obsolescence issues

Active product well into foreseeable future

Sercos IDM will be added to the Kinetix 6000 platform (Q1 CY2012)

Kinetix 2000 No plans for Silver Series in the near future

Cost effective solutions are available for migration

Ultra3000 Is still ACTIVE product

Cost effective solutions are available for migration

Materials developed and posted to allow customers to take advantage of newproduct platforms.



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Ultra 5000

Currently Active Plans for Silver Series Announcement (Q2 2012)

Old design, not cost effective for our customers Optimize portfolio on cost effective K350 CIP solution


Ultra5000

Motor Lifecycle Updates


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Motor Lifecycle Updates


Migrate to a uniform family of motor cable solution

Covers Entire MP Family (Exceptions: Small Frame MPL , MPS) Power-only option

UL Listing and NFPA-79 Compliance

Tray Cable and Exposed Run rating

DESINA color cable jacket

Standard DIN Cables

1326AB Migration to MPMF Series Migration to MPM

Changing motor will also require cable migrationMigration from Low-Res to High-Resolution motor

Existing Migration Programs:


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Existing Migration Programs:


Existing StepForward Program

1394C Migration toK6000

Ultra 100/200 Migration toK350

Ultra3000 Migration to

K350

Ultra 5000 Migration toK350

Candidates for Migration


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Candidates for Migration

New Cost Effective Kinetix 300 and Kinetix 350 System

Ultra3000 Kinetix 2000Ultra5000 Ultra 100/200

Migration available for drives requiring 3kW or less..

K300 and K350 Product Positioning


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6262

K300 and K350 Product Positioning

250W 3 KW 22 KW1.2 KW

Drive Continuous Power Rating

Kinetix 6x00

Kinetix 2000

Voltage

120V

230V1

phase

230V3

ph

ase

460V3

phase

11 KW7.5 KW

Ultra3000

500W

K300 and K350


New Product Introductions:


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:

Kinetix 350 Single-axis EtherNet/IP servo drive for

coordinated motion applications. It wasdeveloped to provide scalability forcustomers by simplifying integration ofthe entire control solution on one

network (including HMI, PAC, I/O andmotion).

Ideal for:

- Speed control motion

- Point-point motion

- Electronic gearing

- Electronic Camming

Kinetix 300 Designed to meet the need for a

truly cost competitive indexingmotion solution for less complexapplications.

- Ideal for:- Electronic gearing

- Analog Input Control- Step and Direction Control

Introducing Kinetix 350 Product


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(Confidential For Internal Use Only)64

g

Single axis CIP Motion solution based on the Kinetix 300product

Standard Unmodified Ethernet

Lower wiring costs

Simplified Integration of the entire control solution on onenetwork. including HMI, PAC, I/O and motion.

Safe Torque Off standard on all models

Protect personnel and increase machine productivity

Scalable Platform to meet global machine standards 120 V models drive 240V motors at full speed

240V single phase w/ integrated filters

240 and 460 3-phase voltage models

400W 3kW power ranges

Key Attributes Competitive features and price

Supports migration of Ultra 3000 SERCOS to CIP motion solution.

Kinetix 350 Anatomy


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Co ri ht 2009 Rockwell Automation Inc. All ri hts reserved. 65

y

ODVA certifiedEtherNet/IP - CIP Motion

Absolute and IncrementalFeedback, MP and TLY motors.

Smart Motor RecognitionTechnology Plug and Play

Auto Tuning

Integrated Safe Torque Off

ISO 13849-1 Safety Category 3

PL d

4 Character Display

400W 22kW Power Range

120/230V single phase230/460V 3-phase models

24V control power

Analog and Digital I/O

Encoder OutputAutomatic DeviceRecovery Module

Product Alignment


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g

Kinetix 350 supported on the new CompactLogix Controllers:

(Confidential For Internal Use Only)66

L2:

L27ERM QBFC1B(Ethernet + 4 axis CIP motion)

Built-in DC I/O: 16in, 16out

L1 :

L18ERM(Ethernet + 2 axis CIP motion)

Built-in DC I/O: 16in, 16out

L3 :

L36ERM(Ethernet + 16 axis CIP

motion)

Enhancing Machine Productivity

Integrated Safe Torque OffMemory Module for Automatic Device ReplacementPremier integration of Rockwell Automation Kinetix

300, Kinetix 350, MP, TLY series motors and cylinders.

Ultra 5000 Migration Path


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K350 (V20)Ultra5000

CIP Encoder

(V21)

L36ERM (V20)

g


Migrate to CIP motion

L36 ERM Kinetix 350

CIP Encoder (V21)

All application coderesides in Logix

Leverage EtherNet/IP forcomplete solution

Developing MigrationTools

Installation

Guidelines

Application Code

Migration Solution Breakdown


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Ultra3000

Sercos

K350

K6000

Analog K300

Indexing

Current Solution Migration Solution

g


We currently have a migration path ready for you for a large majority .

Micro

CompactLogix

Or

Controllogix

Why choose Kinetix 300 and Kinetix 350?


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y

Simplified system design with EtherNet/IP and one configuration

environment

Meets global standardsAbility to build anywhere, ship and supporteverywhere

Reduce system costBased on axis count and processor

Conveniently compact size - Makes it easy to connect with fewer parts

Scalability - Simplifying integration of the entire control solution on onenetwork (including HMI, PAC, I/O and motion)

Delivers the price, size, connectivity and simplicity you need!

Choosing the Kinetix 300 and Kinetix 350


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g

Cost Comparison: 2-Axis Sercos


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SERCOS ULTRA3000 Solution

CompactLogix (1) 1769-L43

Motion Card (1) 1768-M04SE

Ultra3000 (2) 2098-DSD-030-SE

MPL Motor (2) MPL-A320P-MK72AA

Cable (2) 2090-CPWM7DF-16AA03MF Cable (2) 2090-CFBM7DD-CEAA03

U3BB (2) 2090-U3BB-DM44

Line Filter (2) 2090-UXLF-132

Cost: $12,126

Kinetix350Integrated Architecture Solution

CompactLogix (1) 1769-L18ERM-BB1B

Kinetix 350 (2) 2097-V33PR6-LM


MP Cable (2) 2090-CPWM7DF-16AA03

MF Cable (2) 2090-CFBM7DD-CEAA03Line Filter (2) 2097-F6

I/O Expansion Blk (2) 2097-TB1

Connector Kit (2) 2090-K2CK-DM15

ENET Cable (3) 1585J-M8HBJM-5

Stratix Switch (2) 1783-US06T01F

Cost: $8,952

BestValue

Kinetix350 Provides a low cost solution to meet your needs.

Save 26%

Cost Comparison: 2-Axis Indexing


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Ultra 3000 Indexing Solution

Ultra 3000 (2) 2098-DSD-030X


MP Cable (2) 2090-CPWM7DF-16AA03

MF Cable (2) 2090-CFBM7DD-CEAA03

U3BB (2) 2090-U3BB-DM44Line Filter (2) 2090-UXLF-132

Cost: $7,509

Kinetix300

Integrated Architecture Solution

Kinetix 300 (2) 2097-V33PR3

Micrologix 1400 (1) 1766-L32BWA


Feedback Cable (2) 2090-CFBM7DD-CEAA03Motor Power Cable (2) 2090-CPWM7DF-16AA03

I/O Expansion Blk (2) 2097-TB1

Line Filter (2) 2097-F6

Cost: $5,296

BestValue

Kinetix300 Provides a low cost solution to meet your needs.

Save 30%

Servo Drive Lifecycle Summary


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Servo Drive Status Date LTB

Kinetix 6000 (Non Safe-Off) End of Life 2009 10/2009

8720MC* Custom Classics 2006 01/2006

Ultra100 and Ultra200 Custom Classics 2006 0//2006

1394 Custom Classics 2007 1/2007

Kinetix 2000 Active 2007


Ultra3000 Active 2001

Ultra 5000 Active**






*8720MC Accessories Active

**Silver Series Announcement (Q2 CY 2012)

Migration Resources


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Migration Guides

Integrated Motion on SERCOS and EtherNet/IP Systems Ultra 3000 to K300 and K350 Migration Guide

Simple Motion Control via EtherNet I/P with Kinetix 300 Drives ConnectedComponents Building Block

CompactLogix Indexing Motion Accelerator Toolkit Quick Start

Drives and Motion Accelerator Toolkit Please contact your local sales office for a copy

On-Site Technical Support Local GSS support 24/7*

*TechConnect Contract Required

http://literature.rockwellautomation.com/idc/groups/literature/documents/wp/motion-wp001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2098-ap001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/iasimp-qs011_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs018_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2098-ap001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/wp/motion-wp001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/wp/motion-wp001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/wp/motion-wp001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/wp/motion-wp001_-en-p.pdf


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