Vorabinformation

Series TC42/52 15/12/06

WERKZEUGMASCHINENFABRIK

Delivery information of the series TC42/52The Spinner company reserves the right to make changes at any time to the product without prior

notification. In addition, the information contained in this delivery information can be changedwithout prior notification.

Machine views and installation plan

Front view

Left side

Machine controlpanel

Safety door

Chip box;Coolant tank

Transportationhooks

Connection for barfeeder

Main spindle motor

Central lubricationreservoir

Opening for bars

Main switch

Connections for the feet switchesX25 Tailstock sleeve forward/backX24 Release/Clamp spindle

Pneumaticunit behindthe cover

Series TC42/52 15/12/06


Electric cabinet

Cooling system of theelectric cabinet

Hydraulikc unit

Right side

Rear view

1) Pressure gauge for system pressure2) Pressure gauge for tailstock pressure3) Adjusting screw for tailstock pressure4) Adjusting screw for clamping pressure

spindle5) Pressure gauge for clamping pressure

spindle

1 2

3

4

5

Series TC42/52 15/12/06


Installation plan

Floor space of the machine with additional tank

Series TC42/52 15/12/06


Foundation plan

You must absolutely check the following measures at the machine before making the foundation!

Series TC42/52 15/12/06


Technical data

Mechanical dataTC42 / TC42-MC* TC52 / TC52-MC*

Swing diameter 400 mm 400 mmMax. turning diameter 280 mm 280 mmCenter distance ~550 mm ~550 mmStroke of X-axis 200 mm 200 mmStroke of Z-axis 570 mm 570 mmMax. speed X/Z 15/24 m/min 15/24 m/minTurning spindleSpindle nose 110 mm A6Internal diam. of spindle bearing 80 mm 90 mmMax. spindle speed rpm 6000 5000Bar capacity (collets) 42 mm 52 mmPower chuck 140 mm 210 mmPassage of chuck 42 mm 66 mmTorque Fanuc (30 min) 70 Nm 70 NmTorque Siemens (40%) 82 Nm 82 NmClamping system SMW SMWFeed axesForce of feed X axis ~7542 N ~7542 NForce of feed Z axis ~3771 N ~3771 NTailstock A-P A-PDiam. of tailstock sleeve 60 mm / MK 4 60 mm / MK 4Stroke of sleeve 125 mm 125 mmStroke of tailtsock 500 mm 500 mmAnpresskraft bei 30 bar 400 daN 400 daNTurretNumber of stations 16 12Tool holder DIN 69880 20 30Outer cross-section of tool 16x16 20x20Cross-section of tool / Boring bar ~Rd 25 ~Rd 32Live tools AC ACNumber of driven tools 8 12Speed of rotating tools 6000 6000Torque (30min) Fanuc 23,5 Nm 23,5 NmTorque (40%) Siemens 14,75 Nm 14,75 NmProfile of coupling TOEM 120 / VDI 20 TOEM 160 / VDI30OthersCoolant tank ~85 ~85 lPressure ~ 8 bar/40l/min (10 bar) ~ 8 bar/40l/min (10 bar)Weight 2.500 Kg 2.500 KgDimensions (LxWxH) 2,1mx1,35mx1,8m 2,1mx1,35mx1,8m

Series TC42/52 15/12/06


Electrical dataPowerconsumption

Main spindle motor (Fanuc - 30 min.)Main spindle motor (Siemens - 40%)

kWkW

11 (TC42/52)12 (TC42/52)

Live tools (Fanuc - 30min) kW 3,7Live tools (Siemens - 40%) kW 6Cooling system of the electric cabinet kW 0,5

Control Siemens Type 810Dsystem Fanuc Type 21iTBElectrical Operation voltage V 400equipment Frequency Hz 50/60

Control voltage V 24 DCOperation current IB A 34Nominal current of the safety device IN A 35Connection Net TN / TT / IT(see book B Disassembly/Assembly, chapter 2Putting into operation)

Short-circuit power of the net (SK-net): 1,6MVA (100xPnCharge/Re-charge-module in kW)

Power supply types and connection information

According to DIN VDE 0160/05.88 Section 6.5 it is permitted to connect the machine to a three-phasepower supply without residual current circuit breakers!

It is not a problem to connect the machine to a TN power supply, and you must use an isolatingtransformer in accordance with the instructions in SIMODRIVE 611 Project instructions Chapter 2.4.3 -Connecting to a TT power supply or IT power supply (see the following circuit diagram).

MACHINES WITH THE FANUC CONTROL SYSTEM 21I ORSIEMENS CONTROL SYSTEM 810D MAY NOT BE CONNECTEDTO THREE-PHASE POWER SUPPLIES WITH RESIDUALCURRENT CIRCUIT BREAKERS!

Series TC42/52 15/12/06


Connecting to a TN power supply

Connecting to a TT power supply

1) If required, the neutral point of the lowconsumption transformer can be connectedto TN power supply.

NE module

Low consumptiontransformer

PE

Power supply

PE

N

Isolating transformer

NE module

Power supply

Series TC42/52 15/12/06


Connecting to a IT power supply

Other environmental conditionsTemperature T: 15C < T < 35CRelative humidity: 70% at 20CTemperature variation: < 5CFloor: Level concreteLoad on floor: At least 2000 kg/mFoundation: Not required for a concrete floor with the properties listed above;

required for anchoring machine to the floorRoom height: At least 2,5 m (3 m is recommended)

PE

Isolating transformer

PE

NE module

N

Power supply

Series TC42/52 15/12/06


Moving the base machine

Moving with a fork lift or lifting truckThe machines in the TC42/52 production series can be moved using a fork lift or lifting truck with sufficientlifting and carrying capacity (note that the machine weighs 2,500 kg!) when the coolant tabk/chip conveyorhave been removed befor. One comes carefully under the machine from the front, as far under aspossible, and then lifts only as much as is necessary (see Figure 1-1). Mind the balance. The forks of thefork lift or lifting truck must be at least 2.4 metres long.

WHEN MOVING THE FORKLIFT TRUCK UNDER THE MACHINEONE MUST ABSOLUTELY ENSURE THAT THEY DO NOT KNOCKAGAINST THE MACHINE HOUSING! ONLY LIFT THE MACHINEUNDER THE MACHINE BASE AS SHOWN IN FIGURE 1-1!

THE GUARANTEED WORKING PRECISION AND RELIABILITY OF THEMACHINE CAN ONLY BE OBTAINED WHEN EXTERNAL TEMPERATUREINFLUENCES SUCH AS DIRECT HEAT OR SUNLIGHT, COLD AIR,VIBRATIONS OR SHAKING FROM OTHER PRODUCTION UNITS IN THEIMMEDIATE VICINITY ARE AVOIDED.

IF THE PRECISION REQUIREMENTS ARE INCREASED FOR THEMACHINE, THEN IT MAY BE NECESSARY TO MAINTAIN A CONSTANTENVIRONMENTAL TEMPERATURE AND ISOLATE THE SURFACE ONWHICH THE MACHINE IS INSTALLED FROM EXTERNAL INFLUENCES.THE INSTALLATION SITE CAN SIGNIFICANTLY INFLUENCE THE NOISEEMISSIONS COMING FROM THE MACHINE DURING NORMALOPERATION. TO PROTECT THE MACHINE OPERATOR, MAKE SURETHAT THE MACHINE IS NOT INSTALLED AT A LOCATION WHERETHERE ARE ADDITIONAL SOURCES OF NOISE OR THE NOISE LEVELIS AMPLIFIED!

TO AVOID ANY POSSIBILITY OF DAMAGE TO THE MACHINE,

ALL TRANSPORTATION EQUIPMENT MUST BE CHECKEDOPTICALLY TO ENSURE THAT IT IS IN A PERFECT ANDUNDAMAGED CONDITION!

ONLY TRAINED PERSONNEL SHOULD BE CHARGED WITHMOVEMENT/TRANSPORTATION!

THE MACHINE SHOULD BE HANDLED AND SET DOWN WITHEXTREME CARE (NO JOLTING)!

CHECK THAT THE SUPPORT CAPABILITY OF THE FLOOR ISSUFFICIENTLY HIGH DURING THE WHOLE STORAGE/TRANSPORTATION OF THE MACHINE AT 2000 KG/MACHTEN!

Series TC42/52 15/12/06


Moving with a craneThe machines in the TC42/52 production series can be moved using a crane with sufficient lifting andcarrying capacity (note that the machine weighs 2,500 kg!). Lift the machine by means of thecorresponding hooks (front side and back side - see Figure 1-2) and cables with sufficient lifting capacity.

FIXING THE HOOKS:SCREWS M10; SCREW QUALITY CLASS 12.9TIGHTENING TORQUE 88Nm

Transportation hooks at the rear of themachine behind the cover

Series TC42/52 15/12/06


NEVER WALK UNDER SUSPENDED LOADS!

ONE MUST AVOID HANGING THE MACHINE AT AN ANGLEWHEN MOVING IT! THIS WILL NOT GUARANTEE SAFE MOVINGAND THE MACHINE CAN BE DAMAGED IN THE PROCESS!

CHECK THE LIFTING CAPACITY OF THE CABLE!

THE ENDS OF THE CABLE MUST ABSOLUTELY BE SECUREDUSED SPRUNG PINS!

Series TC42/52 15/12/06


Table of lubricationLubricant point Supplier/

manufacturerLubricant /brand name

Type of lubricant

Central ARAL DEGANIT BW68lubrication DEA NOVAN CGLP68 Slide way oil

SHELL TONNA S68AGIP EXIDIA HG 68AVIA Bantleon AVIA GEAR RSU 68FINA HYDRAN G68

Pneumatic FINA HYDRAN TS10unit OPTIMOL HYDO 10 Light oil

SHELL MORLINA 10 (Hydraulic oil)AVIA Bantleon AVIA FLUID RSL 10AGIP ACER MV10ARAL VITAM GF10

Cutting surface FINA VULCITE MPD 32 Metal cutting oil (Generaluse)

(cooling) AVIA Bantleon AVILUB METACON 611AVIA Bantleon AVILUB METACON 9773 Metal cutting oil (General

use)AVIA Bantleon AVILUB METACON 9804AVIA Bantleon AVILUB METACON 673ARAL SULNIT US20 Metal cutting oil (General

use)ARAL SULNIT HM-9 Metal cutting oil (Aluminium)SHELL GARIA-TC Metal cutting oil (Aluminium)ACMOS ACMOSIT 64-02

ACMOSIT 64-200Emulsion (water) (generaluse)

AVIA Bantleon AVILUB METACOOL BEPAVIA Bantleon AVILUB METACOOL

RWLEmulsion (water) (generaluse)

AVIA Bantleon AVILUB METACOOL ABXAGIP ASTER TA/E Metal cutting oil (Aluminium)AGIP ASTER MP Metal cutting oil (General

use)AGIP aquamet TOP EP Emulsion (water) (general

use); concentrate - watermixable

AVIA Bantleon METACON 609 Metal cutting oil (Aluminium)Feed ARAL ARALUB HLP 2screws AVIA Bantleon AVIALITH 2 EP Bearing grease

KLBER STABURAGS NBU 8EPBearings KLBER ISOFLEX NBU 15Mainspindle ARAL ARALUB MKL2

AVIA Bantleon OKS 422AVIA Bantleon AVIALITH 2 EP Bearing greaseAGIP Longtimegrease 2SHELL ALVANIA EP (LF)2ARAL ARALUB HLP2

Series TC42/52 15/12/06


Other OPTIMOL OLIT 2EPbearings KLBER CENTOPLEX 2

AVIA Bantleon AVIALITH 2 EP Universal greaseAGIP GR MU EP 2SHELL ALVANIA RL2ARAL ARALUB HLP 2

Hydraulic unit FINA HYDRAN TC46 Hydraulic oil HLP 46

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