VH Brochure

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    MIS IO N W ID E T EC H C O ., L TD . CNC Double Column Vertical Machining CenterNo.43, 17th Industrial Rd,Taiping,Taichung County, 41154 TaiwanTEL: 886-4-22712000FAX: 886-4-22712009

    Representative:

    E-mail: [email protected]

    3.0m / 3.5m WidthX,YAxis Roller Type LinearWay

    4 GuideWay forXAxisVH-AH Automatic 5 FaceMachining (opt.)

    http://www.visionwide-tech.comVertical. Bridge. 5-FaceMachining Center

    mailto:[email protected]://www.visionwide-tech.com/http://www.visionwide-tech.com/mailto:[email protected]
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    SFseries NFseriesX:2.1 -4.1m (Linearway)Y: 1.2/1.6/2.0m (Linearway)Z: 800/1 ,000mm (Linearway)Z: 800mm(Boxway)

    X: 2.2-10.2mY:2.3/2.6mZ: 920/1 ,020mm (Boxway)Z: 1,000/1 ,200mm(Linearway)

    QVBseries QVHseriesX:2.0-4.0mY: 1.6/2.0mZ: 800/1 ,020mm(Boxway)

    X:4.2 -10.2mY:3.0 13.S/4.0mZ: 1,000(Boxway)Z: 1,000/1 ,200mm(Linearway)

    VTEC

    DVFseriesX:2.0-S.0mY: 2.3/2.6mZ: 920/1 ,020mm(Box way)

    X : 4. 2m -1 0 mY:3.0 13.S/3.7/4.2mZ: 1,000/1 ,200mmW: 1,000/1 ,200mm

    Pursuing better performance, Creat ing a new bench mark!Vision Wide offers high quality and competitive priced products, our advantages are derivedfrom customer-oriented machine designs, utilizing reliable high quality components andsuppliers, integrating our precise process control during production, assembly andtesting.Pursuing better performance, Creating a new bench mark! We solidify our commitment tothe company motto of "Originality", "Creativity", and "Contribution" for best performanceand organizational enhancements from a professional team-based environment.

    nAttachmentHeadsManual Attachment Heads (not available for BM) . semi-auto5-facemachining(AC)Automatic Attachment Heads fully-auto5-facemachining(AH)

    From the l it tle improvements to the futu re new products, we have the technology fortoday's industries. We continue to make us more competitive nowadays and afterwardsinthe CNC machining centers. 90 angularhead Universalhead Extendedhead AC 90angularhead_ 01

    AC 2-axis AC extendedhead head(notavailable for SFandVB) 02 _

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    Bed supported by4 guide ways All made ofcasting structure: base, columns, beam, saddle, and headstock Rol lertype l inearways made byJapan orGerman {X, Yaxis} VH& VH-AC type with Z axis box way headstock VH-AH type with Z axis l inear way headstock Distance between columns: 3.0m 13.5m Cutting length: 4.2m-10.2m Z stroke: 1,000mm VH-AH gear type: 4,200rpm 16,000rpm {Opt.} VH& VH-AC gear type: 4,500rpm 16,000rpm {Opt.} Ext ra wide f ront door opening ATC for vertical spindle orvertical-to-horizontal spindle {Opt. for VH-AH} Max.exchanging tool: 0215mm x L450mm Canti levered and rotary operation panel Head attachments: 90degree 130 degree I extended I universal/2-axis AH type {Opt.}: automatic head magazine I vertical-to-horizontal

    head exchange during 5 face machining Enhanced Vision Wide graphical user interface {for FANUC} V is ion Wide FTP Server { for FANUC}

    Headstock Categories: VH IVH-AC IVH-AHVH VH-AC VH-AH

    Automatic ToolChangingHeadMagazine

    Vertical Vertical Vertical& HorizontalManual Semi- aut omat ic F ul lyAutoma tic

    Zax is box way(VH&VH-AC)

    Optimal center-line layout ofthe spindle system Columns and beamsmadeof castingwith larger cross-section area toensure optimal rigidity

    Precision and smoothness inmotion based ondual nitrogen cylinders,which are closed tospindle headand makea weight balance

    Feeding design for high precision and highstability Pre-tensioned ball screws with C3grade Optimal r ig idity atX axisbasedongear power transmission

    Unique damping andsupporting design for ball screwsatX andY axis(stroke> 4 m)

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    Design Feature of Spindle System Least thermal deformation based on box structure,

    and spindle centered atthe interception point ofmotor, ballscrew, and dual balancing weight

    Durable and stable gear box based onone piececasting design andshort shaft

    High efficient powertransmission with low noiseareproduced byJapanese JIS0 grade gears

    Spindle madebythefirst c lass suppl ier Floating tool release mechanism Temperature cooling system forgears, bearings,

    and spindle Various spindle selections for versatile applications:

    4,200 4,500 6,000 8,000 10,000rpm

    Spindle Power andTorque Chart

    Belt-driven type IDirect-driven type

    kWNm 180Spindle Torque I power chari

    Nm

    26

    20

    22

    808040

    2 00 0 3 00 0 4 00 0 5 00 0 6 00 0 7 00 0 6 00 0Sp ind leSpeed ( rpm)

    GeartypePowe r . 22126kW(con t . /3 0min )

    2000Twos tepgea rbo x

    s42003000 4000SpindleSpeed(min-1)

    Numerical Controller

    FANUC Oi/21 i/18i

    Linear way Box way

    Spindle Torque I power charikWNm 180 Nm

    26

    VW-FX100 1500 Specified for FANUC controller Enhanced funct ions and operations

    22

    Sp ind leSpeed ( rpm) ToolTable Too l t ab le dat a Too ls s ta tus ref er t oATC Duty rate informat ion

    Powe r . 22126kW(con I . /3 0min )

    Powe r . 22126kW(con I . /3 0min )kW Nm

    ~~~8001II740 Nm700 :640 1 I600 : I 30min . ra t in g 22I5001II continuous001 I 18.5I3001IIII 2122001 II 180I100 III

    2 84 1 08 480 1000 2000 3000 40004500T wo st ep ge ar bo x S pi nd leS pe ed (m in -1 )

    Nm

    Machining Parameter Addit ional 3parameters for machining The best ef fic iency machining modules The highest precision machining modules The smoothest machining modules

    Nm

    16 5140

    ~=====, 41Ll..--";;;;-;----:;;-'--_L........I_----'-_...I352 00 0 3 00 0 4 00 0 5 00 0 6 00 0T wo st ep ge ar bo x S pi nd le Sp ee d( mi n- 1)

    HEIDENHAIN iTNC 530

    7~f \Yf f - ~ . . ." " - ~---

    ManualTool Compensation&Measurement Fast tool compensation Manual tool compensation

    Calculator Function +, - , x, + arithmetic operations Sine, cosine, andtangent function 10 sets memory registeringe .Work PieceCoordinates Searching Get them ddle point ofa rectangle geometry Get theradius andcenter ofa circular geometry Calculate thet ilted angle between aline andX axis

    Vision WideFTP Server(only for FANUC) 100% self-developed Quick sett ings Esay operation

    Machine Status Fas t mappings o f 1/0 and program comment Quick maintenance

    ToolLoad Manager Over load a la rm for each t oo l Set ting range 0-120% Noneed any f ur ther ext erna l hardware

    . .. . r :! .: . .. . c

    FX500 Arbitrary Indexing Coordinates System V /H tool length anddiameter compensation Working coordinates af fine transformat ion andcompensation (between different faces) Automat ic horizontal spindle center f inding V /H rigid tapping V /H manual interrupting V /H manual feeding(V/H = vertca ! horzonta)

    06 _

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    VH-AH type fully automatic5-face machining package (Opt.)G H ig h p e n d u lum t y pe o p e ra t io n p a n e lGR i ng & n o z zl e t y pe f lo o d c o o la n t ( in c omp at ib l e w i th a t ta c hment h e a d s )e X a x is b a ll s c r ew s up p or te r ( 4 m a b o ve )~ S cre w t yp e c hip c on ve yo r~ A TC f o r v er tic al to ol c ha ng e40 T 160T (Opt . )~ H e at e x c ha n ge r f or e le c tr ic a l c a bi ne tG S p la s h w a t er g u n & a ir o u tl et~ Cam typeA TC~ O pe ra tio n m an ua lG P r e ss u r ed a i r a s s is t b a la n c in gC D G e a r r e d uc e r f o r X a x isC D Ca te rp il la r c h i p c onveyo r

    AC head w ith swi ng a rm type head b ra cket (Op t. )

    Automatic head magazine (one head) Automatic head magazine (three heads) (Opt.)

    Automatic hor izon ta l and ver t ical too l changer (Opt.)

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    CNC software development

    3. Quality Check

    09

    ATC assemble

    BALL BAR tuning

    Machine assemble

    CMMcheck

    Autocollimator Laser check

    4. Customer Database & Record

    5. Customer Technical Support

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    11

    Table and T-slot Dimension unit: mm(inch) Manual Clamping Heads

    28H8(+0,+0.033)4 .2m/5 .2m/6 .2m/8 .2m/10 .2m (1 1")

    rL~. ~~(~16~5~ '3~" /~2~04~ '7~"~/2~4~4"~/3~2~2 '~8'~ ' /4~0~1~ '6~" )~~~:1~i~48 (1 .89) ~

    Major Machine Dimension unit: mm(inch)

    4m /5m /6m /8m /10m157.5" /196.9" /236.2" /315" /393.7"

    Ho riz on ta l mach in ing Ve rt ic a l mach in ing

    VH42NH52NH621VH82NH102107m112m114m119124

    Topv i ew

    Tool Shank & Pull Stud Dimension

    m m(421.26" /500" /578.74" /767.72"1944.88"1

    J E P - g'"2".. . ~I g-illI---1I= I "n I= I ng.ng.ng. 1""IlH_ "n.gl265314 . 003

    M a x . p ' o w e r 11kW M a x . p ' o w er 11kW M a x . p o w e r 11kW;:l Max . speed 2,OOOrpm Max . speed 1 ,200 rpm Max . speed 2 ,OOOrpm"!'" S p i nd l e t a p e r #5 0 S p i n dl e t a R e r #5 0 S p i nd l e t a R e r #50~ H e a d c l amp i n g Manua l H e a d c l amp i n g Manua l H e a d c l amp i n g Manua l. . . .~ A x i s i n d ex i n g Manua l at C-axis A x is index ing Man ua l a tAan d C-ax is A x is i ndex ing N o t av a i l ab l e

    F ron t v i ew

    unit: mm

    SldSVlBW Automat ic Hydraul ic Clamping Heads

    Tool shank (DIN-50, DIN69871)oolshank (BT-50)

    Pull stud bolt(P50T-1)

    Tool shank (CAT-50)

    Pull stud bolt(CAT-50)

    A C 9 0 a n gu la r h ea d AC 2 -ax is h ead AC ex ten ded head4035fl l414 31 0~~ Sp i n d l e n o s e

    41 4 r-r-hf-...~ ~ .,;. . . . . ." ' ' " ' .. .

    ~I f ~ .;-~-

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    VH seriesMODELTRAVELXaxis mm 4,200 5,200 6,200 8,200 10,200 as VH-xx30 4,200 5,200 6,200 8,200 10,200 asVH-xx35Yaxis mm 3,000 3,700 3,500 4,200Zaxis mm 1,000 1,000SpindleheadstructureZguideway) mm Boxway forVH &VH-AC, Roller type linear way forVH-AH as VH-xx30 Box way forVH & VH-AC, Roller type linear way forVH-AH asVH-xx35Distanceromspindlenosetotable mm 225-1,225 (VH-AC), 250-1,250 (VH&VH-AH) 225-1,225 (VH-AC), 250-1,250 (VH &VH-AH)Distancefrom spindle center to column mm 455 455Distancebetween columns(port Width) mm 3,000 3,500TABLEDimension mm 4,000 x 2 ,600 5,000 x 2 ,600 6,000 x 2 ,600 8,000 x 2 ,600 10,000 x 2 ,600 asVH-xx30 4,000 x 3,000 5,000 x 3,000 6,000 x 3,000 8,000 x 3,000 10,OOOx3,OOO asVH-xx35T-slot(Widthx NumberxPitch) mm 28x 13x 200 28x 15x 200Max.tableload kg 20,000 I 24,000 I 28,000 I 32,000 I 36,000 I asVH-xx30 20,000 I 24,000 I 28,000 I 32,000 I 36,000 I asVH-xx35SPINDLESpindlemotor(Continuous30minutes ated) IN V 22/26 22/26Spindle speed (2-stepgear) rpm 4,200/6,000 (Opt) for VH-AH, 4,500/6,000 (Op t) f or VH & VH-AC 50-4 ,20016,000 (Opt.) 4 ,2 00 /6 ,0 00 (Op t) f or VH-AH , 4 ,5 00 /6 ,0 00 (Op t) f or VH & VH-AC 50- 4,20016,000 (Opt)Spindletaper - IS050 IS050FEEDCuttingfeed rate mmlmin 1-7,000 1-7,000Rapidtraverse mlmin XV: 10, Z: 12 X: 8, Y: 10, Z: 12 as VH-xx30 XY:10,Z:12 X: 8, Y: 10, Z: 12 asVH-xx35X,Y,Zmotor IN V X: 9, Y: 4.5, Z: 3.5 X: 9, Y: 4.5, Z: 3.5ACCURACY(X, Y, Z) (Measuredbylaserinstrument)

    RefertoJIS B6333 mm 0.005/300, 0.0151 Fulltravel 0.005/300, 0.0151 Full travelPositioningaccuracy RefertoVOl3441 mm PO.045 PO.045RefertoJIS B6333 mm 0.003 0.003Repeatability Refer to VDI 3441 PsO.035 PsO.035m

    ATCToolstorage capacity pe s 40/60 (Op!.) I 60/90 (Opt.) 40/60 (Op!.) I 60/90 (Op!.)Automatic toolchanging ability - Vertical Vertical and Horizontal Vertical Vertical I HorizontalMax.toolweight kg 18 18Toolsize(Dx L)(Fulltools) mm 11'125x L450 f1'125x L450Max.toolsize(Dx L)(Next pocketsempty) mm 11'215x L450 11'215x L450Toolshank - BT50 ICAT50 BT50 ICAT50Pullstud - P50T-1 P50T-1OTHERSElectric powerconsumption kVA 60 60Machinenetweight kg 54,000 60,000 66,000 78,000 86,000 W+ 2,000 56,000 62,000 68,000 82,000 90,000 W + 2,000Machinegross weight kg 58,000 65,000 72,000 86,000 94,000 W+ 2,000 60,000 67,000 74,000 90,000 98,000 W +2,000Max.spacevolume(Lx Wx H) m 12.0x7.3x5.6 14.0x7.3x5.6 17.0x7.3x5.6 21.0x7.3x5.6 25.0 x 7.3 x 5.6 W=8.9 12.0x7.8x5.6 14.0x7.8x5.6 17.0x7.8x5.6 21.0x7.8x5.6 25.0x7.8x5.6 W=9.32.. Allspeclf tcatlons aresubjected tochange Without pnor notice.

    Standard Accessory & Function Optional Accessory & Function01. Fanuc 18i M con tr ol le r0 2. 4 ,2 00 rpm (VH-AH) , 4 ,5 00 rpm (VH &VH-AC)

    two-step gear spind le03. Spi nd le and gea r box coo li ng sys tem04. Twi n h yd ra ul ic cyl in de rs w it h p re ssur ed

    a ir assistance balancing system0 5. X ,Y a xi s b al l s cre w s upp or te r ( X > 4m)06. Can ti le ve re d and r otar y ope ra ti on panel0 7. 4 0 t ool s m ag az in e w it h a rm t yp e A TC

    (VH &VH-AC)

    0 8. C en tr al iz ed au to. l ub ric at ion s ys tem 1 8. V is io n W id e g rap hi ca l u se r0 9. I nd epe nd en t l ubr ic at io n o il c ol lec to r i nt erf ac e( VW -FX)10. Fou r p ie ce s spl ash gua rd11. Wor ki ng l amp12. 3 -col or s ig na l l amp13. A ir b la st t hr ough spi nd le14. Movab le manua l p ul se gener ator1 5. Wash gun and pneumat ic i nter fa ce16. RS232 I RJ45 interface17. Absol ute pul se coder feedback

    19. F lo od coo la nt sys tem20. Hea t e xchanger for e le ct ri ca l cab in et2 1. Twi n c hip s cr ew s on t ab le s id e22. Cater pi ll ar t yp e chi p23. Foundat io n pad s and bol ts k it s2 4. T oo l k it s2 5. Ope ra ti on manua l, P LC & e le ct ri ca l

    circuit diagram

    01. 6 ,0 00 r pm 2 -s te p gea r spi nd le02. 6 0 to ol s magaz in e (VH &VH-AC)03. ATC for ver ti ca l & hor izon ta l spi nd le

    with 60/90 too ls magazine (VH-AH)04. Coo lant through too l holder inter face05. Coo la nt t hr ough spi nd le sys tem (wi th ou t r oo f)0 6. Fou r p ie ce spl ash gua rd (wi th ou t r oo f)07. Heidenhain l inear scale feedback08. 200/400/600/800 mm higher column09. Sub wor ki ng tab le10. O il skimmer

    11. O il -mist coo ling device12. Rotary table13. I nter fa ce p re pa ra ti on for r otar y tab le14. 3 axis manua l pulse generator15. Automatic too l length measurement

    (for vertical spindle)16. Automatic work p iece measurement17. Semi-au tomatic head attachment:

    90 degree I extended I universal I30degree (VH & VH-AC)

    18. Ful ly automatic head attachment:90 degree I extended 12-axis (VH-AH)

    19. Transformer20. Chi p car t* AH type fuy au tomatc 5-facemachnng package:y trave ex tended 700mm IAutomatc heads changng IAutomatc headmagazine IATe fo rvertca &horzontaspnde* AC:au tomatc c lampng fordvers ifed headattachment.