Vessel Inspection Report - ARMOUREE

Page 1 of 3

Jur #: Serial #: Insp. Date:

Client: District: Facility:

Plant Type: Facility Type:

Surface LSD: Downhole LSD: Skid #:

Description:

Jur #: Equipment #: CRN:

MFR: MFR S/N:

MFR Date: Orientation: Code:

Lgth/Ht: 40' O.D.: 10' C/A: 0.125"

MAWP: 75 psi MAWT: 350 °F MDMT: -20 °F

OP Pressure: OP Temp: RT:

Status: External Insulation: HT:

Heads

1: 0.410"

2: 0.785"

Material: Nominal: 0.3647"

Comments:

PSV#: Make/Model: CRN:

MFR: MFR S/N: MFR Date:

Service Co.: Service Tag: Last Service:

Set: Cap: PSV Side:

Code: Location: Vented to:

Cap Seal: Nameplate: Drainage:

Properly Supported:

Type: # Rating:

Inlet:

Outlet:

Locked / Carsealed:Size: Block Valve:

External Body Condition:

2003 Horizontal

Yes Yes

ASME 8 Div 1

11-14-50-8 W5

Vessel Details

Horizontal Treater

Kvaerner 02-2926

R3448.2497286

SA-516-70N

Nominal:

SA-516-70NEast

Type: Material:Location:

PSV set at or below MAWP:

Repair/ Alteration/

PSV Calibration Required:

PSV set pressure verified

against MAWP of Vessel:

Vessel Inspection Report

August 27 201902-2926497286

Sour Oil Battery

Client - Location Details

Pembina Easyford

Blinded/ Disconnected

PSV Details

Head

1

SA-516-70N

West

Ellipsoidal

Ellipsoidal

Shell

Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized Holders IAF-003 Rev. 0

Page 2 of 3


Condition:

Good

Good

N/A

Poor

Good

Good

Good

Good

Good

N/A

Good

Good

N/A

N/A

N/A

Fair

Good

Yes

UT

INTERNAL SUPPORTS / GUIDES Some deformation of firetube support

Other

FLOATS / LEVEL CONTROLS Straight, secure

NDE PERFORMED

UT / MT / PT / RT Full UT survey of vessel and piping. No concerns found

REFACTORY

FIRETUBES Not on site

FIRETUBES - Pitting max depth

MANWAY & COVER No damage or corrosion on flange faces

ANODES 3 in hot end, 2 in cold end. 10% to 75% consumed

TRAYS

WEIRS, BAFFLES, DIVIDER PLATES No deformations. Secure. No corrosion

INTERNAL PIPING All internal piping is secure, no deflections

DEMISTER

NOZZLES No issues

NOZZLES - Pitting max depth None

VORTEX BREAKERS, DEFLECTION

PLATESNo deformations found.

CHANNEL HEADS / BOOT SHELL

INTERNAL COATING Failures throughout, see notes next page

WELDS No issues

HEADS - Pitting max depth None

SHELL No deformations. No corrosion

SHELL - Pitting max depth None

Internal Inspection

Item: Comments:

HEADS No deformations. No corrosion

Good: No Concerns found (may still have recommendations); Fair: Minor repairs found that do not impair the "fitness for

service" of the equipment (paint deterioration, general corrosion, no measurable metal loss); Poor: equipment has

moderate to major concerns found (equipment damaged, severe external corrosion noted, cracked or broken

components, etc.).


497286 02-2926 August 27 2019


Page 3 of 3


Yes Report Date: Report Status:

Inspector Signature

External Inspection Summary

Vessel Fit for Service: Aug 27 2019 Final

To be serviced before being put back into service

External Inspection Summary

Internal Inspection Summary

PSV Inspection Summary

Vessel is to be moved. Internal inspection only.

Currently located at 11-14-50-8 W5. This Treater is fully coated internally. The vessel was cleaned,

however product remained on most surfaces.

Hot end:

Coating failures are present throughout the bottom 1/3 of the shell. Failure areas include:

1 foot of the full length of the bottom of the center divider plate

The majority of the nozzle protrusions

The majority of areas where repads are welded to the shell

Both firetube supports

Numerous areas of the shell

24" manway

Fire tube nozzles also have typical coating damage throughout.

The top (gas zone) of the center divider plate has 1/32" pits in the coating throughout. Bare steel is

not visible in any of these pits.

No corrosion was found on any areas of exposed steel.

The 3 anodes in this section are 10% to 75% consumed.

Cold End:

Coating failures are also present throughout the bottom 1/3 of the shell in this section. Failure

areas include:

Numerous nozzle protrusions

Numerous areas where repads are welded to the shell

Wier plate

Divider plates

Numerous areas of the shell

24" manway

No corrosion was found on any areas of exposed steel.

The 2 anodes in this section are 25% to 50% consumed

Vessel overall:

All internal piping and attachments (wier, baffles firetube supports etc.) are secure and appear to

be in good condition. All visible nozzles are free of obsructions. No mechanical damage or

corrosion was found on the sealing surfaces. The oil box was not opened for inspection. The fire

tubes were not on site. Stack and burner assembly are in good used condition with no issues

noted.

Recommend cleaning vessel and recoating all failed areas.


497286 02-2926 August 27 2019



Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized IAF-007 Rev. 0

CURRENT LOCATION OF VESSEL

NAME PLATE



VESSEL OVERVIEW

VESSEL OVERVIEW



FIRETUBE NOZZLES

COLD END MANWAY



NORTH SIDE OF HOT END

SOUTH SIDE OF HOT END



TYPICAL COATING FAILURE

TYPICAL COATING FAILURE



HOT END ANODE CONDITION

SMALL PITTING IN COATING ON CENTER DIVIDER PLATE



BAFFLE

COLD END WIER COATING FAILURE



SAMPLE LINES

BOTTOM SHELL COLD END, COATING FAILURES



OIL BOX

Dwg: 1 Vessel Name: Treater Shell MAWP PSI: 75 Shell MAWT F: 350

Surface LSD: 11-14-050-08W5 Vessel Number: A0497286 Tube MAWP PSI: 0 Tube MAWT F: 0

Downhole LSD: Serial Number: 02-2926 Vessel Size: 120.00” OD Vessel CA: 0.125”

District Unit: Easyford Tag Number: Head Material: SA-516-70 Head Nominal: 0.410”/ 0.785”

Location: Facility CRN: R 3448.2 Shell Material: SA-516-70 Shell Nominal: 0.375”

Skid: Manufacturer: Kvaener Process Systems Year Built: 2003 Technician: T. Baiton

Notes:

Survey Date: 08/27/2019

20

15

10

00

05

70







Notes:


40

50

55







Notes:


35

25 30







Notes:


45

94 60

65







Notes:


75 80

85

90

91

92

1

93

Skid:

Vessel Number: A0497286

Tag Number:

Report No.: 1


Dwg: 1

Serial Number: 02-2926

Shell MAWP PSI: 75 MAWT F: 350

Location: FACILITY

District Unit: EASYFORD

LSD: 11-14-050-08W5

Vessel Name: TREATER

Manufacturer: KVAERNER PROCESSSYSTEMS

Year Built: 2003

ULTRASONIC CORROSION SURVEY

Technician: T. BAITON

Band Nominal TMINST LossMPY

RecommendedRetirement Date

LT LossMPYMaterial CAPrevious CurrentDescription Baseline

CRN: R 3448.2 Vessel CA: 0.1250

Tube MAWP PSI: 0 MAWT F: 0

Downhole LSD: Certification: CGSB / SNT-TC-1AUT II / MT II #15201

00

120

0.4100 0.1250 0.2242

VIII Div 1

2019 2019

Comments:

Shape

OD

Spec.

RefHead

Ellipsoidal SA 516 - 70

0.4960

0.4850

0.4940

Min

Avg

0.4960

0.4850

0.4940

05

120

0.4100 0.1250 0.2242

VIII Div 1

2019 2019

Comments:

Shape

OD

Spec.

RefHead


0.4870

0.4790

0.4900

Min

Avg

0.4870

0.4790

0.4900

10

120

0.3750 0.1250 0.2247

VIII Div 1

2019 2019

Comments:

Shape

OD

Spec.

RefShell

Cylindrical SA 516 - 70

0.3370

0.3750

0.3760

Min

Avg

0.3770

0.3750

0.3760

15

120

0.3750 0.1250 0.2247

VIII Div 1

2012 2019

Comments:

Shape

OD

Spec.

RefShell


0.3830

0.3810

0.3870

Min

Avg

0.3830

0.3810

0.3870

Page 1 of 608/27/2019 2:18:30 PM Tmin calculations calculated herein are for information purposes only and not to be considered engineered calculations

Skid:


Tag Number:

Report No.: 1


Dwg: 1



Location: FACILITY


LSD: 11-14-050-08W5



Year Built: 2003






CRN: R 3448.2 Vessel CA: 0.1250



20

120

0.3750 0.1250 0.2247

VIII Div 1

2019 2019

Comments:

Shape

OD

Spec.

RefShell


0.3880

0.3820

0.3850

Min

Avg

0.3880

0.3820

0.3850

25

120

0.3750 0.1250 0.2247

VIII Div 1

2019 2019

Comments:

Shape

OD

Spec.

RefShell


0.3950

0.3870

0.3950

Min

Avg

0.3950

0.3870

0.3950

30

120

0.3750 0.1250 0.2247

VIII Div 1

2019 2019

Comments:

Shape

OD

Spec.

RefShell


0.3860

0.3820

0.3870

Min

Avg

0.3860

0.3820

0.3870

35

120

0.7850 0.1250 0.2242

VIII Div 1

2019 2019

Comments:

Shape

OD

Spec.

RefHead


0.8610

0.8360

0.8600

Min

Avg

0.8610

0.8360

0.8600


Skid:


Tag Number:

Report No.: 1


Dwg: 1



Location: FACILITY


LSD: 11-14-050-08W5



Year Built: 2003






CRN: R 3448.2 Vessel CA: 0.1250



40

6.625

0.2800 0.0350 0.0124

B31.3

2019 2019

Comments:

Shape

OD

Spec.

RefPiping

90° Elbow A 234 - WPB

0.2730

0.2570

0.2690

Min

Avg

0.2730

0.2570

0.2690

45

6.625

0.2800 0.0350 0.0124

B31.3

2019 2019

Comments:

Shape

OD

Spec.

RefPiping


0.2860

0.2700

0.2760

Min

Avg

0.2860

0.2700

0.2760

50

6.625

0.2800 0.0350 0.0124

B31.3

2019 2019

Comments:

Shape

OD

Spec.

RefPiping


0.2800

0.2650

0.2730

Min

Avg

0.2800

0.2650

0.2730

55

6.625

0.2800 0.0350 0.0124

B31.3

2019 2019

Comments:

Shape

OD

Spec.

RefPiping


0.2930

0.2620

0.2770

Min

Avg

0.2930

0.2620

0.2770


Skid:


Tag Number:

Report No.: 1


Dwg: 1



Location: FACILITY


LSD: 11-14-050-08W5



Year Built: 2003






CRN: R 3448.2 Vessel CA: 0.1250



60

2.375

0.2180 0.0272 0.0044

B31.3

2019 2019

Comments:

Shape

OD

Spec.

RefPiping


0.2210

0.2080

0.2200

Min

Avg

0.2210

0.2080

0.2200

65

2.375

0.2180 0.0272 0.0044

B31.3

2019 2019

Comments:

Shape

OD

Spec.

RefPiping


0.2280

0.2160

0.2190

Min

Avg

0.2280

0.2160

0.2190

70

4.5

0.2370 0.0296 0.0084

B31.3

2019 2019

Comments:

Shape

OD

Spec.

RefPiping


0.2360

0.2280

0.2370

Min

Avg

0.2360

0.2280

0.2370

75

4.5

0.2370 0.0296 0.0084

B31.3

2019 2019

Comments:

Shape

OD

Spec.

RefPiping


0.2410

0.2380

0.2410

Min

Avg

0.2410

0.2380

0.2410


Skid:


Tag Number:

Report No.: 1


Dwg: 1



Location: FACILITY


LSD: 11-14-050-08W5



Year Built: 2003






CRN: R 3448.2 Vessel CA: 0.1250



80

4.5

0.2370 0.0296 0.0084

B31.3

2019 2019

Comments:

Shape

OD

Spec.

RefPiping


0.2480

0.2330

0.2440

Min

Avg

0.2480

0.2330

0.2440

85

4.5

0.2370 0.0296 0.0084

B31.3

2019 2019

Comments:

Shape

OD

Spec.

RefPiping

360° Circ A 106 - B

0.2500

0.2330

0.2400

Min

Avg

0.2500

0.2330

0.2400

90

4.5

0.2370 0.0296 0.0084

B31.3

2019 2019

Comments:

Shape

OD

Spec.

RefPiping

360° Circ A 106 - B

0.2620

0.2220

0.2410

Min

Avg

0.2620

0.2220

0.2410

91

6.625

0.2800 0.1250 0.0124

VIII Div 1

2019 2019

*Material assumed.Comments:

Shape

OD

Spec.

RefBridle - Head

Ellipsoidal A 234 - WPB

0.2890

0.2780

0.2840

Min

Avg

0.2890

0.2780

0.2840


Skid:


Tag Number:

Report No.: 1


Dwg: 1



Location: FACILITY


LSD: 11-14-050-08W5



Year Built: 2003






CRN: R 3448.2 Vessel CA: 0.1250



92

6.625

0.2800 0.1250 0.0124 0.0000 0.0000 2039

VIII Div 1

2012 2012 2019

Comments:

Shape

OD

Spec.

RefBridle - Shell

Cylindrical A 106 - B

0.3110

0.2880

0.3080

Min

Avg

0.3110

0.2880

0.3080

0.3170

0.2970

0.3080

93

6.625

0.2800 0.1250 0.0124 0.0000 0.0000 2039

VIII Div 1

2012 2012 2019

*Material assumed.Comments:

Shape

OD

Spec.

RefBridle - Head

Ellipsoidal A 234 - WPB

0.2760

0.2690

0.3020

Min

Avg

0.2760

0.2690

0.3020

0.2890

0.2750

0.2820

94

4.5

0.3370 0.1250 0.0084 0.0000 0.0000 2039

VIII Div 1

2012 2012 2019

Comments:

Shape

OD

Spec.

RefBridle - Shell

Cylindrical A 106 - B

0.3230

0.2990

0.3200

Min

Avg

0.3230

0.2990

0.3200

0.3310

0.3120

0.3270


Documents

Vessel Inspection Report - ARMOUREE