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06DE3747C Verso (LHD) TPA Front Installation instructions Model year: 2012/11 Vehicle code: **R-2*L-G****W Part number: PZ464 - E8424 - C0 PZ464 - 00423 - ** PZ464 - E8421 - 55 Manual reference number: AIM 002 734-1

Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

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Page 1: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

06D

E374

7C

Verso (LHD)TPA Front Installation instructions

Model year: 2012/11

Vehicle code: **R-2*L-G****W

Part number: PZ464 - E8424 - C0 PZ464 - 00423 - ** PZ464 - E8421 - 55

Manual reference number: AIM 002 734-1

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Manual reference number AIM 002 734 - 1 2 of 29

A B

E

Z

Revision recordRev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X

C D

1x 1x 1x 5x

1x 25x 1x 3x

1x 3x 1x 4x

I

F G H

L M N

U1U2U3

U4

U5

Z1

Z2

Z3

Z9

Z7

Z6

GR

V

Z5

G

Z4

B

PZ464-E8421-55 PZ464-00423-**

U

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Manual reference number AIM 002 734 - 1 3 of 29

T1092

10 mm

T0001

T0002T0003

T0005

T0006 T0007

T0009

T0134T0012

T5186

Only PZ464-00423-**

T5400T3659

T1093

T1094

T1095

T5437

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Manual reference number AIM 002 734 - 1 4 of 29

Kabelisolierung

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Manual reference number AIM 002 734 - 1 5 of 29

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Manual reference number AIM 002 734 - 1 6 of 29

Page 7: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 7 of 29

U1U2U3

U4

U5

Z2

U

U2

U1

Z6

Z5

Z7

Z9

ZZ

Z3G U5

Z4

N

U

Z

Z1

Z2

Z3

Z9

Z7

Z6

GR

V

Z5

G

Z4

B

M

U3

U4

Page 8: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 8 of 29

T1098

1

1

2

T5365

390mm390mm 650mm

3

2

STOP

≥ 90” AirbagT4456

10 mm1x

5.6 Nm

1

Page 9: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 9 of 29

T5366x2

1

32

4

T0891

2

1

3

5

4

Page 10: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 10 of 29

T5367

2 3

11

2x

2x

10 mm4x

3

T5368

2

4

1

5

6

7

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Manual reference number AIM 002 734 - 1 11 of 29

T5369

1x

3

4

10 mm1x

2x

2

1

1x

1x

2x

1x

1

2

10 mm1x

1x

3

T5370

10 mm1x

1x

1x

9

8

Page 12: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 12 of 29

6x=

T5371

10 mm6x2

3

1

U

2x

F

T5372

U4U3

U2

U1

12

11

10

Page 13: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 13 of 29

T5374

T5445

4x

FU

U4U3

U1 U2

11

13

12

Page 14: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 14 of 29

U

T0902 T5376

F

1x

U

T0901

18

3

2T5375

1

T0400

U

U5

1514

U5

U

T0902

19

1716

Page 15: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 15 of 29

T5447

B

T5446

A

T5377U4U3

U1 U2

U

D27

35

42

22

21

20

Page 16: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 16 of 29

27

25

23 24

1E 2

EA

T0365I

1I

B

2

T5378

D DD

26

T5440

AT5441B

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Manual reference number AIM 002 734 - 1 17 of 29

T5396

4Ø 2 mm

Ø 2 mm

Ø 20 mm

10.5mm 3

2

1

Ø 2 mm

Ø 2 mm

Ø 20 mm

10.5mm

Ø 2 mm

Ø 2 mm

Ø 20 mm

10.5mm

Ø 2 mmØ 2 mm

Ø 20 mm

10.5mm

T5353

1Ø 2 mm

Ø 2 mm

Ø 20 mm

10.5mm

2 3 4

Ø 2 mm

Ø 2 mmØ 20 mm

10.5mm

Ø 2 mm

Ø 2 mmØ 20 mm

10.5mm

Ø 2 mm

Ø 2 mm

Ø 20 mm

10.5mm

Ø 2 mm

Ø 2 mm

Ø 20 mm

10.5mm

Ø 2 mmØ 2 mm

Ø 20 mm

10.5mm

Ø 2 mm

Ø 2 mm

Ø 20 mm

10.5mm

Ø 2 mmØ 2 mm

Ø 20 mm

10.5mm

1Ø 2 mm

Ø 2 mm

Ø 20 mm

10.5mm

2 3 4

Ø 2 mm

Ø 2 mmØ 20 mm

10.5mm

Ø 2 mm

Ø 2 mmØ 20 mm

10.5mm

Ø 2 mm

Ø 2 mm

Ø 20 mm

10.5mm

2

3

1

4

29

28

29 of 29

Page 18: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 18 of 29

31

30T5398

2

3

1

4

Ø 2 mm

Ø 2 mm

T5399

Page 19: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 19 of 29

T5379

N

N N

T5380

F

F

1

2

1x2

1x

D

U

3

U4

U3

U1

U2

U

33

32

Page 20: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 20 of 29

T0367

1

EA

2

A

ZZ1

36

34

F2

1x

ZU

A

T5381

1

T5382

F

G

G/BO

O/BL

L/BP

P/B

G

G/BO

O/BL

L/BP

P/B

GZ

4

1x

H

1x

2

1

3

5Z3

G

G

U

G

Z

U5

35

Page 21: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 21 of 29

38

37

T5383

F

2x

T5384

F

3x

39

37

38

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Manual reference number AIM 002 734 - 1 22 of 29

T5387

F

3x

40

T5385

3

1x

H

1

2

10 mm1x

B

Z4

F

1x

F

1x

4

7 Nm

39

T0301B

41

38

40

43

50

39

52

Page 23: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 23 of 29

T5388

1

2

G

TOYOTA TECHNICALDRAWING

GG

Z7

F

3x

4

T5389

B

1

1x

H

3

Z2

2

43

42

Page 24: Verso (LHD) - Toyota-Tech.eu...Manual reference number AIM 002 734 - 1 2 of 29 A B E Z Revision record Rev. No. Date Page Picture Update New Deleted steps 1 31/01/2013 1 X Manual reference

Manual reference number AIM 002 734 - 1 24 of 29

2

1

L

L

T5390

Z7

Z7

G

G

G

G L

46

44

T0219 T0220

CHECKL

T0217

47

45

45 - 49

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Manual reference number AIM 002 734 - 1 25 of 29

T0222

T0373

51

48 49

T5391

V

TOYOTA TECHNICALDRAWING

1234567891011121314

1516171819202122232425262728

VV

Z6

10

04202

02204

00206

80 180100 160

120 140

2

1

L

L

T5392

Z6

Z6

V

V

V

V L

50

45 - 49

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Manual reference number AIM 002 734 - 1 26 of 29

53

52

TOYOTA TECHNICALDRAWING

T5393

3

+15Z5

GR GRGR

2

1

L

L

T5394

L

GR

Z5GR

GR

Z5GR

45 - 49

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Manual reference number AIM 002 734 - 1 27 of 29

T5460

Z

MZ9

1

55

1

2T5459

54

T4818

5,6 Nm

56

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Manual reference number AIM 002 734 - 1 28 of 29

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Manual reference number AIM 002 734 - 1 29 of 29

T5395CH

EC

K S

IZE

Pri

nt

100%

Ch

eck

wit

h R

ule

rsb

efo

re u

se.

010

2030

4050

6070

8090

100

0 10 20 30 40 50 60 70 80 90 100

2012

/11

Ver

so (

LH

D)

**R

2*-L

-G**

**W

2 m

m

Ø 2

mm

Ø 2

0 m

m

10.5

mm

23

4

Ø 2

mm

Ø 2

mm

Ø 2

0 m

m

10.5

mm

Ø 2

mm

Ø 2

mm

Ø 2

0 m

m

10.5

mm

Ø 2

mm

Ø 2

mm

Ø 2

0 m

m

10.5

mm

12

34