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    REPORTDOCUMENTATION

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    EPORTDATE

    .

    EPORT

    TYPE

    AN DDATES

    COVERED

    August

    2002

    Final

    TechnicalReport

    4.ITLEAN DSUBTITLE

    Controllable WheeledVehicleSuspensionResearch

    6.AUTHOR(S )

    Prof.N.J.Theron,P.S.

    Els

    5.

    UNDINGNUMBERS

    C-N68171-01-M-5852

    7. PERFORMING

    ORGANIZATION

    NAME(S)AN D ADDRESS(ES)

    ResearchEnterprises,

    University

    ofPretoria

    PO

    Box

    14679,

    Hatfield

    0028,

    South

    Africa

    M0016

    9.

    SPONSORING/MONITORING

    AGENCY

    NAME(S)

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    ADDRESS(ES

    US Naval

    RegionalContracting

    CenterDetachment

    London,

    GovernmentBuildings,

    Block2,Wingl2

    U.S.

    Army Tank-Automotive

    Command,

    ATTN:

    Dr.

    F.Hoogterp,

    Warren,

    MI

    48397-

    50000

    10.

    SPONSORING/MONITORING

    AGENCYREPORTNUMBER

    R&D9086-AN-01S

    11.

    SUPPLEMENTARY NOTES

    FinalTechnical

    Report

    fo rcontractno .N68171-00-M-5852,52pages.

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    C O D E

    ABSTRACT(Maximum

    200

    words)

    Th e

    classic

    compromisebetweenwheeled

    vehicle

    ridecomfort

    an d

    handling

    iswellknown.or off-roadvehicles(a susedby

    the

    military),itisverydifficultto

    achieve

    agoodcompromisedue

    to

    the

    fact

    that

    thesevehiclesareused

    on

    highways

    at

    high

    speeds.ontrollablesuspension systemsofferthepossibilityto

    change

    the spring

    an d

    dampercharacteristicswhilethe

    vehicle

    is

    moving,

    therebyadaptingtodifferentterrainsan dspeeds.

    hi sresearchinvolvedthedesign,development,

    manufacturing,

    modelingan dtestingofatwo-stage,semi-active,hydro-pneumatic spring,combinedwithatw ostagesemi-activedamper.

    This

    system

    promises

    to

    improveboththe

    ride

    comfort

    an d

    handling

    (and

    therefore

    the

    mobility)ofmilitary

    wheeled

    vehicles.

    Testresults

    indicate

    thatth erequiredcharacteristics

    ca n

    beachieved,

    an dadesignstudy provesthefeasibilityoffittingthe

    system

    toa

    vehicle.

    t

    is

    concludedthat

    the

    proposed

    suspension

    system

    is

    feasiblean d

    that

    further

    development

    ofthesystem

    should

    continue.

    14.S U BJ E C TTERMS

    USArmyResearch,

    South

    Africa,

    Wheeledvehicle,Suspension,

    Control,

    Semi-active,

    Vehicle

    Dynamics,

    Simulation,

    Hydropneumatic,

    Ride

    comfort,Handling

    17.

    SECURITY

    CLASSIFICATION

    OF

    REPORT

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    OF THIS

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    ANSI

    Std.

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    A D

    Controllable

    Wheeled

    Vehicle

    SuspensionResearch

    Final

    Technical

    Report

    by

    Prof.

    N.J.

    Theron,

    Mr.

    P.S.

    Els

    August2002

    United

    StatesArmy

    EUROPEAN

    RESEARCHOFFICE

    OF

    THEU.S.ARMY

    London,England

    CONTRACT

    NUMBER:

    N68171-01-M-5852

    P . - ?

    n

    c

    t

    o

    s

    sk-weis

    ResearchEnterprises

    atUniversity

    of

    Pretoria

    (PTY)

    LTD

    Approvedfor

    Public

    Release,

    Distribution

    Unlimited

    2 0 0 2 1 2 0 2

    2 5

    Av

    fo3-u[-^m

  • 8/11/2019 Vehicle suspension research

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    Abstract

    Theclassiccompromise

    betweenwheeled

    vehicle

    ridecomfortan d

    handlingiswellknown.

    Forff-roadehiclesas

    se d

    yhe

    ilitary),

    tseryifficult

    ochieve ood

    compromiseueoheac t

    hat

    hese

    ehicles

    re

    lso

    se d

    nhighwayst

    ig h

    peeds.

    Controllableuspensionystemsffer

    he

    ossibility

    ohange

    hepringnd

    amper

    characteristics

    while

    the

    vehicle

    is

    moving,

    thereby

    adapting

    to

    different

    terrains

    an d

    speeds.

    This

    esearchnvolved

    he

    esign,

    evelopment,

    manufacturing,

    modeling

    nd

    estingof

    a

    two-stage,

    emi-active,

    ydro-pneumatic

    pring,

    ombined

    ith

    wo

    tage

    emi-active

    damper.Thissystempromises

    toimprove

    bothth e

    ride

    comfort

    an d

    handling

    (and

    therefore

    th e

    obility)

    f

    militaryheeledehicles.es t

    esults

    ndicate

    hat

    he

    equired

    characteristicsca n

    be

    achieved,

    an d

    a

    design

    studyprovesthefeasibilityoffittingthe

    system

    toavehicle.

    t

    isconcludedthat

    theproposed

    suspensionsystemiseasiblean dthat

    further

    development

    ofthe

    system

    should

    continue.

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    List

    of

    Keywords

    Wheeled

    vehicle

    Suspension

    Control

    Semi-active

    Vehicle

    Dynamics

    Simulation

    Hydropneumatic

    Spring

    Damper

    Ride

    comfort

    Handling

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    TableofContents

    1 .

    tatement

    ofproblem

    2.

    ackground

    to

    problem

    3.

    pproach

    to

    solving

    problem

    3.1.

    asic

    vehicledynamics

    simulation

    model

    3.2.equired

    suspension

    characteristics 1

    3.3.evelopment

    of

    suspension

    hardware 3

    3.4.

    anufacture

    of

    prototype

    suspension

    system

    7

    3.5.

    estingan dcharacterisationofsuspensionsystem8

    3.5.1.

    pring

    characteristics

    8

    3.5.2.

    ampingcharacteristics

    3

    3.5.3.

    alve

    response

    times

    4

    3.6.athematicalmodelofsuspensionunit 5

    4.onclusions

    1

    5.

    ecommendations

    2

    6.

    iterature

    cited 4

    List

    of

    Appendixes

    AppendixA-

    MATLABmodel l

    Appendix

    B

    -

    Basic

    dimensions

    of

    prototypesuspension

    unitl

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    1.tatement

    of

    problem

    The

    esignfwheeledehicle

    uspension

    ystems

    lways

    nvolved ompromise

    between

    ideomfort

    nd

    andling.

    orood

    ideomfort ompliantuspension

    systemis

    normallyrequiredwhile

    goodhandlingdemands

    a

    stiffsuspensionsystemto

    control

    od yroll.Withnormalpassiveuspensionystem,hecharacteristicsof

    th e

    springs

    an d

    dampers

    are

    fixed

    at

    the

    design

    stage

    an d

    cannot

    be

    changed

    afterwards.

    By

    usingcontrollablespringsan d

    dampers,

    hese

    characteristicsanbechangedwhileth e

    vehiclesmoving.thereforebecomesossibleoave

    oft

    ettingsorgoodide

    comfortwhilsttraveling

    in

    astraightline

    on

    a

    goodroad,while

    th esuspension

    ca nbe

    changed

    to

    ahard

    setting

    moments

    laterto

    give

    good

    handling

    when

    th evehiclehas

    to

    change

    direction

    as

    requiredfo r

    lanechangingor

    even

    accident

    avoidance.

    Controllable

    suspension

    systems

    ca n

    thereforereduceoreveneliminate

    th e

    ridecomfort

    vs .

    handling

    compromise.

    2.

    ackground

    to

    problem

    The

    outh

    African

    ontrollableuspension

    esearch

    ffort

    overhe

    as t

    welve

    ears

    concentrated

    on

    semi-active

    dampers

    an d

    hydro-pneumatic

    springs

    fo r

    wheeledoff-road

    vehicles.

    A n

    overview

    of

    al l

    th eresearch

    ctivitiesuring

    thisperiod

    an

    be

    ound

    n

    references[1 ]to

    [18].

    The

    ankAutomotive

    Command

    TACOM)

    f

    he

    S

    Army's

    esearch

    ctivities

    focusednemi-actives

    well

    s

    ully

    ctive

    uspension

    ystems.his

    ncluded

    he

    developmentf

    n

    lectric

    ctive

    uspensionctuator

    nd

    ullyctiveydraulic

    suspensionfo r

    ahigh

    mobilityoff-road

    wheeled

    vehicle.

    TACOM

    experience

    sbased

    on

    test

    results

    fo r

    bothwheeled

    an d

    trackvehicles.

    Experiencenouth

    Africa

    orrelates

    er y

    wellwith

    US

    xperiencendheessons

    learned

    and

    conclusionsreachedareingood

    agreement.

    mprovementsareinth esame

    order

    of

    magnitude

    and

    problemsidentified

    with

    current

    semi-activesuspension

    systems

    are

    also

    very

    similar.A

    similarapproach

    to

    advanced

    suspension

    research

    is

    followed

    in

    that,lthough

    mathematical

    nalysis

    nd

    imulationserformed,he

    alidation

    f

    resultssobtaineduringieldestswithuspension

    hardwareittedoehiclesnd

    testedunderreallifeconditions.

    Duringdiscussions

    between

    M r.

    P.S.

    Els(Universityof

    Pretoria,

    outh

    Africa)

    an d

    Dr.

    F.B.

    Hoogterp

    TACOM,

    Detroit)

    n

    September2000

    19], efinitemutual

    esearch

    interest

    in

    th e

    field

    of

    semi-active

    suspension

    systems

    was

    identified.

    The

    idea

    of

    adding

    a

    emi-active

    ydro-pneumatic

    pring

    o

    he

    emi-active

    amperechnology,

    s

    proposedyls2] ,snovel

    ndwarrants

    more

    detailednvestigation.heesulting

    research

    project

    isdefinedin[20].

    3.

    pproach

    to

    solving

    problem

    The

    purpose

    of

    this

    esearch

    so

    esign,

    evelop,

    manufacturend

    test wo-stage,

    semi-active,

    hydropneumatic

    pring,ombined

    with

    wo

    tageemi-active

    amper.

    The

    esultinguspension

    ardwaresested

    nd

    haracterized

    o

    btain

    ll

    he

    parameters

    required

    fo r

    mathematicalmodeling.

    In

    order

    to

    investigate

    th e

    feasibility

    of

    theproposedsuspension

    system,

    th e

    projectincludedsix

    tasksnamely

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    i) Developing

    a

    basic

    vehicle

    dynamics

    simulation

    model

    to

    predict

    ridecomfort

    an d

    handling,

    ii)

    Determiningtherequiredsuspensioncharacteristicsfo r

    th e

    "best"

    ride

    comfort

    an d

    "best"

    handling

    respectively,using

    thevehicledynamics

    model,

    iii) Designing

    rototype

    uspension

    ystem

    apablef

    roducing

    he

    equired

    characteristics,

    iv)

    Manufacturing

    th e

    prototype

    suspension

    system

    according

    to

    th e

    design,

    v)

    Testing

    ndharacterisation

    fherototype

    uspension

    ystemo

    etermine

    feasibilityan dconformanceto

    specification,

    vi )

    Developing

    amathematical

    model

    of

    the

    prototype

    suspension

    system

    that

    ca n

    be

    incorporated

    into

    thevehicledynamics

    model

    at

    a

    laterstage.

    These

    six

    tasks

    will

    nowbe

    described

    in

    more

    detail.

    3 .1 . Basicvehicledynamics

    simulation

    model

    Inrder

    o

    imulateheideomfortndhandling

    of

    a

    ehicle,

    imulationmodels,

    based

    on

    parametersfo raLandrover

    Defender10sports

    utilityvehicle

    (seefigure

    ),

    were

    eveloped

    n

    A DS

    Dynamic

    Analysis

    nd

    Design

    ystem)

    nd

    MATLAB

    respectively.

    Figure

    1

    -Landrover

    Defender

    110

    vehicle

    TheD AD Smodel

    has

    81egreesof

    freedom,butafter

    addingjoints,

    constraints

    an da

    driver

    model,

    4

    unconstraineddegrees

    of

    freedom

    remain.These

    consist

    of

    th evehicle

    body

    displacements

    (lateral,

    longitudinal,vertical,roll,pitch

    an d

    yaw),

    wheel

    rotations,

    frontxle

    erticaldisplacement

    nd

    ol l

    nd

    ea r

    xleertical

    displacementnd

    oll.

    Non-linearspring,

    amper,

    um p

    top

    nd

    tire

    characteristics

    re

    used.The

    vehicle

    s

    steeredve r

    redetermined

    ourse

    y impleriver

    model

    whichstimates

    he

    lateral

    ositional

    rror

    based

    on

    theya wangle

    of

    th evehicle

    body

    at

    the

    current

    time

    step

    and

    thedesiredlateralposition

    at

    a

    specified

    driverpreview

    time.

    Thedrivermodel

    is

    implemented

    using

    amplifiers,

    summers

    an d

    input

    elements.

    The

    basic

    components

    of

    theD AD S

    model

    ar e

    summarizedin

    table

    1 .

    AimpleynamicmodelorimulatingheideesponseoftheLandroverDefender

    110

    sport

    utilityvehiclewasalsodevelopedandcodedinMATLAB.t

    th e

    time

    when

    thiswasdone

    th e

    comprehensivemodelof

    th evehicle,including

    th e

    suspensionsystem

    geometry

    and

    kinematics,was

    already

    runningsuccessfullywithinthe

    D AD S

    (Dynamic

    Analysis

    an d

    DesignSystem)environment.

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    Modelentities

    Components

    Quantity

    Vehiclebody

    2

    Wheels

    4

    Front

    axle

    Rigid

    bodies

    Rear

    axle

    (13)

    Ground

    (fixedin

    space)

    Front

    hubs

    (left

    &

    right)

    2

    Anti-rollbars

    2

    Frontwheels

    to

    fronthubs

    2

    Revolute

    joints

    Front

    hubs

    to

    front

    axle

    2

    (9 )

    Rear

    wheels

    to

    rearaxle

    2

    Body

    torsionalstiffness

    Anti-rollbar

    left

    an d

    right

    2

    Spherical-sphericaljoints

    Axlelocating

    and

    push-pull

    rods,

    steering

    links

    5

    (5 )

    Revolute-revolute

    oint

    Radius

    ro d

    (1 )

    Revolute-sphericaljoints

    A-armrear

    (2 )

    Panhard

    rod

    front

    Constraints

    Steering

    control

    input

    (2 )

    Forward

    speed

    Force

    elements

    Non-lineardampers

    4

    (18)

    Springs

    (choice

    of

    hydropneumatic

    and

    coil

    springs)

    4

    Bump

    stops

    4

    Generic

    tires

    4

    Body

    torsional

    stiffness

    spring

    Anti-rollbar

    stiffness

    Controlelements

    Amplifiers

    2

    (9 )

    Summers

    2

    Inputs

    2

    Steering

    angle

    limiter

    Output

    torquesleft

    an d

    right

    2

    Initial

    conditions

    Vehicle

    forward

    speed

    (1 )

    Table

    1-

    Components

    of

    th e

    D AD S

    model

    Theurpose

    of

    theMATLAB

    model

    wasnot

    oeplaceheD AD S

    model.

    t

    was

    assumedhatuch

    ode,

    based

    n

    imple

    nd

    airlyough

    pproximations

    o

    he

    suspension

    kinematicsand

    limited

    to

    only

    smallangle

    rotations

    (i.e.,

    excluding

    yaw

    and

    thus

    teering,

    handling

    an d

    an ylateralynamics)

    nd

    withaverysimplepointcontact

    tiremodelwouldexecutesignificantlyfaster

    thanthe

    full

    D AD S

    model.heplanwas

    tosehi sodenheesign

    f

    th e

    ontrol

    ystem

    f

    theemi-activeuspension

    system,

    withspecial

    emphasis

    onth e

    vehicle

    ride.

    n

    addition

    to

    th eexpected

    quicker

    execution

    peed,

    econd

    easonor

    developing

    he

    MATLAB

    ode

    was

    hat,

    t

    he

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    time,

    only

    one

    license

    to

    D AD S

    was

    available(a s

    opposed

    to

    anumber

    of

    licenses

    tothe

    A D A M S

    program,acquired

    recently).

    aving

    available

    an

    additionaldynamic

    model

    of

    th eehiclewas

    eemed

    beneficialn

    reeingth e

    ingleD AD S

    icenseor

    otherwork

    while

    the

    ride

    characteristics

    of

    the

    semi-active

    suspension

    systemwas

    investigated.

    The

    M A T L A B

    odes

    asedn

    he

    quations

    of

    motionofth e

    ehicle

    ystem.he

    derivation

    of

    these

    equations

    using

    Lagrangean

    dynamics

    is

    shown

    in

    Appendix

    A.

    The

    imulationesults

    of

    th eMATLABod e

    ompares

    well

    withimulationesults

    predicted

    by

    DADS.

    number

    of

    figures

    comparing

    outputsfromth e

    tw oprograms

    fo r

    the

    same

    excitationconditionare

    included

    below.

    Simulations

    ofthe

    Landrover

    Defender110

    being

    driven

    at

    a

    constantspeed

    of

    60

    km/h

    overastretchof

    rough

    road

    identified

    asBelgian

    paving"

    weredonewithbothmodels.

    Figure

    2

    shows

    th e

    comparisonof

    th everticaldisplacement

    of

    th e

    vehicle

    bodycenter

    of

    gravity,

    as

    predicted

    by

    thetw omodels.hecomparisonisgenerallyfairlygood.he

    seconderivativeofthis

    ata,

    presentednigure

    s

    he

    erticalcceleration

    ofthe

    vehicleod yenterfravitylearlyhowshathe

    A D S

    odel

    redicted

    significantly

    more

    high

    frequency

    activity

    than

    the

    M A T L A B

    model.

    his

    m ay

    be

    du e

    toth efact

    that

    theD AD Smodelha s

    a

    larger

    number

    of

    degrees

    offreedom,giving

    rise

    to

    ig h

    requency

    modes.

    he

    DADSodel

    lso

    airlyccuratelyccounts

    or

    he

    suspensionkinematics

    an d

    it

    is

    expected

    that

    modelingthe

    kinematicswill

    also

    giverise

    to

    ig hrequency

    ehavior.

    omparisons

    of

    the

    esultspredictedbyth e

    womodels

    withrespecttothefrontaxle

    vertical

    displacementan d

    thebody

    rollangleareincluded

    in

    figures

    4

    an d5.

    hese

    figures

    confirmthatth e

    tw o

    modelsgenerally

    agree

    well

    bu t

    thatthe

    D AD S

    modelpredicts

    high

    frequencyactivitythat

    is

    missedbyth e

    M A T L A B

    model.

    To

    nvestigate

    or e

    pecificallyod yol l

    ynamics

    f

    he

    ATLAB

    odel,

    simulations

    wereperformedof

    th eLandroverbeingdrivenwith

    nly

    its

    ef t

    hand

    side

    wheels

    ver

    a50m m

    high

    00

    mm

    wideplatform-likebstacle

    with

    straight

    upan d

    downamps

    t1.3.

    herighthand

    ide

    wheels

    ollowed

    la t

    road

    urface.

    his

    obstacle

    is

    locally

    referredtoasth e

    APG

    obstacle.he

    M A T L A B

    model

    indicatedthat

    if

    this

    obstacle

    is

    crossedoverat

    0

    km/h

    th e

    bump

    stopshit

    through,

    inwhich

    case

    the

    simulationserminatedince

    t

    oe sot

    llow

    xtrapolation

    n

    raphs.heDADS

    modelmay

    also

    indicate

    this,

    bu t

    itwas

    not

    specifically

    investigated.

    he

    D AD Smodel

    doesno t

    necessarily

    terminate,

    though,

    at

    such

    an

    occurrence.

    Becauseof

    th e

    M A T L A B

    ermination

    roblems

    he

    imulation

    was

    on et

    lo w

    km/h.

    he

    vehiclebody

    center

    of

    gravityverticaldisplacement

    androllangle

    results

    ar e

    comparedn

    igures

    nd.heomparison

    between

    he

    M A T L A B

    ndDADS

    models

    are

    generally

    good.

    These

    resultsshowthat

    the

    M A T L A Bcode

    is

    performing

    inanacceptable

    manner

    an d

    m ay

    be

    used

    in

    future

    fo r

    the

    design

    of

    the

    controlsystem,withrespectto

    vehicle

    ride,

    under

    conditions

    ofsmallangles

    ofrollan d

    pitch.

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    -0.16

    -0.17

    -0.18

    BelgianPaving ,6 0

    m /h

    o

    03

    Q

    l -

    -a

    o

    G O

    -0.19

    -0.2

    0.21

    -0.22

    -0.23

    I

    i

    i

    i

    i

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    Jrfll

    i

    r

    i

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    fr

    jpf

    V

    '

    r f \ n \ F s

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    |r

    rax

    1 1 /

    '''

    '

    \j

    MATLAB

    AD S

    i

    i

    i

    7

    Time

    (s )

    1 1

    1 2

    Figure-omparison

    f

    enter

    f

    ravity

    ertical

    isplacementredicted

    y

    M

    ATLAB

    and

    D AD S

    modelsfo ra

    Belgianpavingroadtraversed

    at60km/h.

    BelgianPaving ,

    6 0

    km/h

    1012

    Figure

    3

    -

    Comparison

    of

    center

    ofgravityvertical

    accelerationpredicted

    by MATLAB

    an d

    D AD S

    models

    fo r

    a

    Belgianpavingroad

    traversed

    at

    60

    km/h.

  • 8/11/2019 Vehicle suspension research

    11/54

    Belgian

    Paving ,60km/h

    Figure

    4

    -Comparisonof

    frontaxle

    vertical

    displacement

    predicted

    byMATLABan c

    D AD S

    modelsfo r

    a

    Belgian

    paving

    road

    traversed

    at

    60

    km/h.

    Belgian

    Paving ,

    6 0

    m /h

    0.03

    0.02

    0.01

    a

    1

    c

    0

    -0.01

    IM

    5

    -0.02

    TZ

    -0.03

    C D

    -0.04

    -0.05

    -0.06

    i

    l

    l

    i__

    ATLAB -

    AD S

    i

    J

    '

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    /

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    r

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    - -

    i

    i

    i

    i

    7

    Times )

    1 0

    1 1 1 2

    Figure

    Comparisonof

    vehiclebody

    roll

    ngle

    predicted

    by

    MATLABnd

    D AD S

    modelsfo r

    a

    Belgianpaving

    road

    traversedat60km/h.

  • 8/11/2019 Vehicle suspension research

    12/54

    -0.12

    -0.13

    0.14

    -0.15

    APG

    with

    left

    wheels

    only ,5

    km/h

    0.16

    Q

    1^

    C D

    O

    f

    -0.17

    C D

    -0.18

    -0.19

    2

    ATLAB

    AD S

    I

    is A

    1

    t

    X

    -N

    /l-TSZ ,

    )

    \

    i

    3

    3 .5

    4

    4.5

    5

    5 .5

    Time

    (s )

    6

    6 .5

    7 7. 5 8

    Figure

    6-

    Comparison

    of

    vehicle

    body

    center

    ofgravity

    verticaldisplacementpredicted

    byMATLAB

    and

    DADS

    models

    fo ran APG

    obstacle

    at

    5km/h

    with

    left

    wheels

    only.

    AP G

    with

    left

    wheels

    only,

    5

    km/h

    0 .1

    0.08

    f.06

    -a

    c c

    If

    .04

    en

    c

    03

    e

    .0 2

    > -.

    T3

    O

    m

    0

    -0.02

    -0.04

    ATLAB

    :

    \

    AD S

    i

    \

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    .

    _i^

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    ...XJ--

    i

    2.5 3

    3.5

    4

    4.5

    5

    5.5

    6

    6 .5

    7

    7.5

    Times )

    Figure7Comparisonofvehicleodyoll

    ngle

    predictedyheMATLAB

    nd

    D AD Smodels

    fo r

    an A PG

    obstacle

    traversed

    at

    5km/hwith

    th e

    left

    wheels

    only.

    10

  • 8/11/2019 Vehicle suspension research

    13/54

    3.2. Required

    suspension

    characteristics

    TheD AD S

    model

    was

    se do

    redict

    ide

    omfort

    ndhandling

    ofthe

    ehiclewith

    differentombinationsofspringndamperharacteristics.

    imulation

    esultswere

    used

    toetermineirst

    order

    indicationsofthe

    best"oftan dhardcharacteristics

    or

    both

    the

    spring

    and

    damper.

    The

    coil

    springs

    on

    th e

    baseline

    suspension

    were

    replaced

    with

    hydro-pneumaticsprings

    where

    th espring

    stiffnessis

    determined

    by

    thega svolume

    inthe

    static

    position.

    tatic

    ga s

    olumeswere

    aried

    between

    .01iteran d3.0

    iter.

    This

    ives

    range

    of

    spring

    stiffness

    from

    about

    0to

    0.1imes

    that

    ofthebaseline

    coil

    spring

    stiffness.

    To

    simplify

    thedampercharacteristics,thebaselinedamperforcewas

    scaled

    ithaconstant

    factor

    that

    varied

    between

    0.8

    (i.e.,

    softer

    than

    baseline)

    up

    to

    3

    (3

    timeshigherthan

    baseline).

    Simulations

    wereperformed

    or7dampercharacteristicsnd

    0

    pring

    characteristics

    within

    hese

    anges,

    iving otal

    of

    70

    imulation

    uns.

    Although

    hi srocesswas

    performedmanually

    or

    th eproject,

    tudy

    not

    part

    of

    this

    roject)snprogressto

    investigate

    the

    applicability

    of mathematical

    ptimisationto

    the

    problem

    in

    an

    attempt

    toecrease

    henumber

    of

    requiredimulation

    uns.

    Verypositivepreliminary

    esults

    have

    been

    obtained

    as

    discussed

    in

    [27].

    Ride

    omfortas

    imulatedve r ypicalff-roaderrain

    Belgianavinglock

    course)

    t

    ehicle

    peed

    of60m/h.Ridecomfortwas

    valuated

    using

    th eertical

    accelerationatthedriver

    position

    (right

    front)

    as

    well

    as

    th e

    left

    rear

    passenger

    position.

    Theertical

    ccelerationwasweighted

    using

    the

    Britishtandard

    BS84 1

    weighting

    filter

    an dcalculatingaweighted

    root

    mean

    square

    (RMS)

    value([21],[22]

    and

    [23]).

    A

    three-dimensionalplot

    of

    weighted

    RM Scceleration

    vs.

    pringstaticas

    volume

    an d

    damper

    scale

    factorisindicated

    infigure

    8.

    The

    owest

    cceleration

    evels

    best

    id e

    omfort)

    re

    btained

    with

    owamping

    (dampercale

    actor

    of

    0.8)nd

    of t

    pringsstatic

    asolume

    .5

    iters).Motion

    sickness

    values

    do

    however

    increase

    with

    very

    soft

    springs.

    Handlingwas

    simulated

    by

    performing

    a

    severe

    double

    lane

    change

    manoeuvre

    [24]

    at

    a

    speedof60km/hfo r

    the

    same

    valuesof

    spring

    an ddamper

    characteristicsusedfo r

    ride

    comfortnalysis.Maximumodyol l

    ngleasse ds

    valuationarameteror

    handling.igure ndicates

    the

    results

    ofthe

    handlingsimulations.Thesmallest

    body

    roll

    ngleisachievedwithth e

    stiffest

    spring

    (static

    ga s

    volume

    of

    0.01iter)

    whilethe

    roll

    angle

    is

    insensitive

    tothedamperscale

    factor

    asca n

    be

    expected.

    Th e

    "best"

    handlingsuspensionisthereforeatashigha

    spring

    stiffness

    as

    possible.

    The

    areaswherethere

    re

    ap s

    n

    thegraph,

    re

    where

    the

    vehicle

    ould

    notcomplete

    the

    lane

    change

    without

    rolling

    over.

    It

    s

    oncluded

    hat

    or

    es t

    ide

    omfort,

    of tuspension

    sneeded

    nd

    or

    es t

    handling

    a

    stiff

    suspension

    is

    needed.Thisisin

    linewith

    generalesignrules

    an d

    was

    themotivation

    orinitializingthisresearch

    project.

    The

    imulationresults

    ohowever

    indicate

    that

    fo r

    th e

    hardsuspension

    setting,a

    staticga s

    volume

    of0.1

    iter

    an d

    damping

    scale

    actor

    of

    between

    nd

    s

    uitable

    nd

    or

    he

    of t

    uspension

    etting,

    as

    volumeofgreater

    than

    0.5

    iteran d

    a

    damping

    scalefactor

    of

    0.8

    will

    be

    uitable

    irst

    orderalues

    or

    heesign.

    he

    ig h

    damper

    haracteristicse dn

    he

    esign

    ofthe

    1 1

  • 8/11/2019 Vehicle suspension research

    14/54

    Suspensionsystem

    will

    therefor

    be

    between

    2an d3

    times

    th e

    baseline

    values,

    while

    th e

    lowdampingshouldbeless

    than

    0.8

    times

    the

    baseline

    value.

    More

    simulation

    will

    be

    performed

    at

    different

    speeds

    and

    overdifferent

    terrain

    profilesat

    a

    laterstage,

    butth e

    current

    results

    ar everyusefulfo r

    developingth e

    suspensionhardware.

    '>...

    4

    _ _

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    - . . . . _

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    IN*

  • 8/11/2019 Vehicle suspension research

    23/54

    endstops).Th ecompressibilityis

    thereforesignificant

    forthestiff

    spring

    characteristics

    an d

    needs

    tobetakeninto

    accountduring

    spring

    calculations.

    Thefigure

    also

    indicates

    the

    verygood

    correlation

    achieved

    when

    the

    spring

    characteristicis

    correctedusing

    the

    bulk

    modulus.Figure22indicatesmeasuredan dcalculatedcharacteristicsfor

    both

    the

    softan d

    stiff

    springs.

    l

    t

    4

    oft

    Spr ing

    Measured

    1 oftSpr ingCalcula ted(0.5iterstat ic

    ga s

    volume)

    jW

    sl

    A*Y

    -

    i* K*fr

    :

    i,/r*

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    *

    >

    K

    .. .

    I1A

    ^wf l*

    i

    i

    i

    -40200

    Spr ing

    Displacement

    [mm]

    Figure19-Soft

    spring

    characteristic

    ti ff

    Spr ing

    Measured

    Sti ff

    Spr ingCalcula ted

    r

    * S/

    Spr ing

    Displacement

    [mm]

    Figure

    20

    -Stiff

    springcharacteristic

    21

  • 8/11/2019 Vehicle suspension research

    24/54

    40

    35

    30

    25

    z

    =

    0

    Ol

    'c

    a.

    15

    10

    5

    0

    -1C

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    TJ t

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    1

    /Measuredbulkmodu lus f

    if

    1

    T

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    u

    ./....:

    n S /

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    77

    Calcula ted

    (Cor rected)

    .

    //

    ;

    //

    B V

    /

    II

    *

    /. . / .

    easured

    Character ist ic

    _ _

    Measured

    BulkModu lus

    4BulkModu lusof1.5e09N/ m

    2

    M

    m

    Calculated

    Stiff

    Spr ing

    Character ist ic

    Corrected

    wi th

    BulkModulus

    a j

    tf Measured //J

    ;

    ;

    /

    .jrLtvs

    i

    0806040

    -20 0 20

    40

    BO

    Spr ing

    Displacement

    [mm)

    Figure21-

    Stiff

    springcharacteristic,

    correctedwith

    bulk

    modulus

    j

    Sti ff jSpr ing

    Measured .

    IY

    N

    Stiif

    Spr ing

    (Calculated

    an d

    corrected

    :

    :

    oftSpr ingMeasured

    So f tSpr ing

    Calculated

    tiffSpr ing

    Measured

    -e~

    Stiff

    Spr ing

    Calculated

    an dCorrected

    I

    J

    B/

    afl.Spjing-Measured..-,..4

    ^

    / Soft

    Sj i r ing

    Calculatfed- - JV^

    yVSy

    rrT&ll&^Z..

    Wj^

    .

    ^ i i5|p5*j|L^M i?'

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    Spr ing

    Displacement

    [mm]

    Figure22

    -

    Soft

    an d

    stiff

    spring

    characteristics

    2 2

  • 8/11/2019 Vehicle suspension research

    25/54

    3 .5 .2 .

    Damping

    ch r cteristics

    The

    damper

    packsinth e

    strutwere

    taken

    from

    standardLandrover

    reardampers.

    Figure

    3

    ndicates

    he

    ampingharacteristics

    measured

    n

    he

    uspension

    nit.

    Dampingcharacteristicswere

    eterminedby

    xciting

    th e

    trut

    with inusoidal

    nput

    displacement

    with

    a

    displacement

    of

    25

    m m

    (total

    stroke

    of

    50

    mm).

    The

    frequency

    of

    th e

    sine

    wavewasvaried

    to

    give

    different

    velocities.

    Force

    values

    were

    calculated

    from

    th epressure

    readings.

    Threeifferentharacteristics

    weremeasured

    n

    he

    trut

    namely

    he

    of tamping

    characteristicboth

    ampers

    ypassed),

    ig h

    ampingcharacteristicnoypass)with

    soft

    spring

    and

    highdampingcharacteristic(n o

    bypass)

    withstiff

    spring.

    For

    reference,

    the

    required(baselineLandrover)characteristic,

    as

    measured

    on

    a

    Landrover

    damper,is

    alsondicatedn

    he

    raph.hetrutampingharacteristicswerexpectedoe

    higher

    than

    th e

    baselinedampers

    du e

    to

    th e

    increased

    pistonarea

    as

    well

    as

    increased

    flow.

    hiswasound

    oto

    e

    heasend

    he

    ifferenceane

    ttributedo

    manufacturingrroryhe

    ubcontractor.

    hismanufacturingrrormeanshathe

    damper

    packs

    don't

    properly

    ea l

    nside

    he

    alve

    block

    cavities,

    nd

    luid

    s

    eaking

    pastheamper.hisroblemsnherocessofbeingectified.heesultso

    however

    indicate

    that

    therear e

    three

    discretedampinglevelsassociatedwithth estrut,

    i.e.he

    ampers

    an

    be

    witchedbetween

    ig h

    ndow

    amping

    haracteristics.he

    damping

    evel

    willbencreased

    toth e

    requiredlevels

    nce

    th e

    ealing

    problems

    have

    been

    rectified.

    Damper

    character ist ic

    calculated

    fromP2

    3

    2

    1

    0)

    -1

    -2

    -3

    m

    .\

    \,

    about

    the

    x

    axis.

    The

    Landrover

    vehicle

    considered

    in

    this

    study

    hasso-calledrigidaxlesboth

    front

    ndear.

    ts

    s-

    sumed

    that

    both

    these

    axles

    are

    kinematicallyconstrained

    in

    such

    away

    that

    their

    respective

    centers

    of

    mass,whichare

    bothassumed

    to

    lie

    in

    the

    x

    zplane,isplace

    with

    the

    ectors

    _

    x

    f

    T

    and

    L

    x

    r

    T

    expressedin

    the

    Bbase,

    while

    the

    sequenceof

    Euler

    angle

    rotationsthatapplies

    tothe

    bodyalsoapplies

    tothetw oaxles,exceptthat

    the

    frontand

    rear

    axlesrollthe

    third

    Euler

    rotation)

    through

    angles

    0/

    andj>

    r

    ,respectively,

    insteadof through

    the

    bodyroll

    angle

    of

    j> .

    Thewheels

    and

    corresponding

    suspension

    members

    arenumbered

    as

    follows:

    fo r

    left

    front,

    fo r

    right

    front,

    3

    fo r

    left

    rear

    and

    4

    fo r

    right

    rear.

    The

    followingpointsandlengths

    are

    defined:

    Pointc:hecenter

    ofmassof the

    vehicle

    body(unsprungmass).

    A2

  • 8/11/2019 Vehicle suspension research

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    Pointd{ :he

    axle

    center

    of

    masscorresponding

    to

    the

    z-th

    wheel.

    This

    means

    that

    \

    and

    d are

    the

    samepoint,

    namely

    the

    center

    of

    massof

    the

    front

    axle.

    Pointe, :point

    attached

    to

    thevehiclebodyon

    an

    axis

    that

    isparallelto

    thezaxis

    and

    inthe

    x-z

    plane

    such

    that

    the

    axiscontains

    pointd{ .

    This

    means

    thate\

    and

    e re

    the

    samepoint,

    namely

    thepointdetermined

    bythe

    front

    axle

    as

    described

    above.

    ength

    lof.

    he

    distance

    that

    ej

    s

    above

    dj

    i.e.,

    the

    difference

    in

    z

    coordinates

    between

    points

    ej

    and

    pointi,positiveif

    ej

    s

    abovedj)under

    static

    loading

    when

    the

    ehicle

    is

    stationaryon

    a

    horizontal

    surface

    with

    its

    weighton

    its

    wheels).fpoint

    ej

    is

    chosen

    tobe

    coincident

    with

    point

    diunder

    staticloading(i.e.,as

    on

    a

    virtual

    extension

    of

    thevehiclebody),l

    0

    i

    =0.

    Pointf.he

    oint

    f

    attachment

    o

    he

    orresponding

    xl ef

    the

    pring-damper-combination

    corresponding

    to

    the

    i-th

    wheel.

    Pointvt :

    he

    pointof

    attachment

    to

    the

    bodyof the

    spring-damper-combination

    corresponding to

    the

    i-th

    wheel.

    Point

    wi:

    he

    center

    of

    the

    tire-groundcontact

    areaof wheel

    i.

    Initially

    at

    t

    =

    0

    (i.e.,

    beforeany

    rotationha staken

    place)the

    basevectors

    of theI

    base

    and

    the

    Bbase

    correspondinglycoincide.

    Thefollowing

    position

    vectorsare

    denned

    in

    the

    B

    baseat

    t=

    0:

    That

    of

    point

    e, ,

    relativetopoint

    c :

    j

    c/cl

    0 Z j

    c/c3

    T

    components

    constant

    with

    time)

    That

    of

    point

    V i,relative

    to

    point

    e, : Z j

    u/e2

    k

    v/s3

    T

    components

    constantwithtime)

    hatof

    point

    gi ,

    relative

    topointdj:

    _

    h

    g/d2

    0

    T

    componentsvary

    with

    time)

    hat

    of

    pointt u , - ,

    relative

    to

    point

    dj,withthe

    vehicleunderstatic

    loading

    conditions:

    L

    h/i2

    h^/is

    T

    componentsvary

    with

    time).

    Expressed

    n

    as e

    B,

    om e

    fthese

    ectorsthose

    otatingtogetherwith

    he

    -y-z

    xi s

    ystem)

    will

    alwaysremain

    the

    same,

    but

    inthose

    cases

    where

    thevectordoes

    not

    rotatewiththe

    x-y-zaxis

    system,

    it s

    componentswill

    vary

    withtime,

    as

    indicated

    above.

    Also

    note

    thatthe

    above

    definitions

    also

    imply

    assumptions

    on

    the

    positions

    where

    the

    spring-damper-combinations

    ar e

    attached

    to

    the

    axle

    units

    and

    the

    vehicle

    body.

    The

    kineticenergy

    expressionof especially

    thesprung

    mass

    issignificantly

    simplified

    if

    thedisplacement

    componentsexpressed

    in

    theX

    base

    are

    chosen

    as generalizedcoordinates,but

    then

    the

    expressionfor

    the

    potential

    energy

    is

    much

    morecomplicated.

    The

    analysis

    is

    simplified

    by

    assuming

    thatboth

    the

    vehicle

    body

    rollandpitch

    angles

    j>

    and6

    remain

    small

    so

    that

    the

    sines

    of these

    angles

    maybe

    approximated

    by

    the

    anglesthemselves,

    while

    their

    cosines

    may

    be

    approximated

    byone.

    urthermore,since

    only

    a

    ride

    simulationwill

    be

    erformed,

    olateral

    excitation

    is

    allowed

    and

    theya wangle

    ip

    and

    ya wrate

    ip

    are

    both

    assumed

    to

    beconstrainedto

    zero.

    nderthese

    assumptions,

    onsideringthe

    motion

    of theaxles

    relativetothevehiclebody,thedistinctionbetweenthe

    actualmotion

    whichhappensinthey-z-plane

    and

    an

    approximation

    to

    thismotion

    which

    is

    assumed totakeplace

    in

    the

    F-Z-plane becomes

    negligible.

    So,

    while

    earlierit

    wa s

    said

    that

    the

    axles

    are

    assumed

    todisplace

    withthe

    vectors

    x

    f

    T

    and

    Ix

    r

    T

    xpressed

    n

    he

    B

    base,

    t

    sowassumedthatheseisplacementsrequallywell

    described

    s

    the

    ectors

    X

    f

    T

    nd

    X

    r

    T

    directly

    expressed

    in

    the

    I

    base,

    .e.,

    withouttransformation

    since

    the

    transformation

    matrix

    by

    approximationis

    an

    identitymatrix.

    Thegeneralizedcoordinatesg *

    n

    which

    theynamicsof theroblemisthereforedescribedar eZ,Zf,

    Z

    r

    ,

    6 ,

    j > > f

    and

    j>

    T

    .

    he

    vehicleis

    assumed

    tobeconstrainedin

    its

    motion

    to

    ensure

    that

    the

    velocity

    componentintheX

    direction

    remains

    constant

    and

    that

    Y

    and

    ipalways

    remain

    zero.

    A3

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    Potential

    Energy

    and

    Dissipation

    Functions

    It

    should

    be

    noted

    that

    thisappendixdeviates

    from

    the

    convention

    adopted

    in

    the

    rest

    of

    the

    report

    in

    that

    in

    thisappendix

    the

    springdisplacementsin

    compression

    and

    damper

    compression

    ratesare

    taken

    as

    negativewhilespringdisplacements

    in

    extension

    and

    damper

    extension

    rates

    are

    taken

    aspositive.

    n

    the

    sameway,

    inthis,

    the

    spring/damper

    forces

    are

    taken

    as

    positivewhen

    in

    tension

    and

    negative

    when

    in

    compression.

    Theelastic

    potential

    energystored

    in

    the

    springs

    is

    given

    by:

    U s=U si(z ,z

    f

    < t > e,< t > f )

    +

    u

    S2

    (z,z

    f

    ,< j > e, f

    f

    +

    u

    S3

    (z,z

    r

    ,< j >

    e,

    t

    r

    )

    +

    u

    Si

    {z,z

    r

    , < / >

    e,

    t

    r

    )

    wherefo rthe

    springsof the

    front

    axle,i=

    1,2:

    Usi(z,z

    f

    ,

    c

    i > , e , < l > f )=Usi(&i)

    i

    =

    z-zj+ i

    ig/d

    M-h)

    Ajbeing

    theextension

    of

    thei-th

    spring,

    whilefo r

    thespringsof therear

    axle,

    i=3,4:

    Usi(Z,Z

    r

    , (/ > , e , < t > r )=Usi(A

    i

    )Ai=

    Z-Z

    e/cl

    6

    +

    l

    ig/d2

    (

    < l > - < t >

    r

    )

    Hereitshouldberemembered

    thattheexpressions

    forAj

    ivenabovehavebeen

    derived

    bylinearizing

    the

    kinematics.

    Also,

    dUs

    i

    =

    dUs

    i

    dA

    i=

    rA

    x

    Ai

    dq

    t

    0A;d

    qi

    JSt(

    l}

    d

    qi

    where

    rr

    fsi(Ai)

    is

    the

    spring

    force

    (positive

    in

    tension;

    a

    non-linearfunction

    of

    Aj)

    in

    the

    i-th

    spring.

    Th eelasticpotentialenergystored

    in

    theanti-rollbarsis

    Uarb

    =

    2

    k

    r b / ( < f >

    ~

    f f+

    k

    < * r K ( < t >

    ~

    < t > r f

    Thepotential

    energy

    due

    to

    gravityis:

    U G=

    m

    s

    gZ

    +

    nifgZf

    +

    m

    r

    gZ

    r

    The

    totalpotential

    energy

    is

    given

    by:

    U

    =U s

    +

    U

    G

    The

    Rayleighdissipation

    function

    is

    givenby :

    TD

    = Tm

    (Z,

    Z

    f

    ,

    i \ > ,

    9 , 4 >

    f

    +

    T

    D2

    (

    Z,Z

    f

    ,j > , 9 , 4 >

    f

    +

    T

    D3

    {Z,

    Z

    r

    , 0,

    9

    4 >

    r

    )

    +

    F

    D

    i{Z,

    Z

    r

    , j> ,

    0,

    t

    y )

    where

    fo rthe

    dampersof

    the

    front

    axle(i=

    1,2):

    Toi{Z,

    Zf,

    4 > ,

    9,4>f )=

    JFoi(Ai)

    where

    fo r

    the

    dampers

    of

    the

    rear

    axle

    (i

    =

    3,4):

    T

    Di

    {Z,

    Z

    r

    , < ,

    9 , 4 >

    r

    )

    =

    ?Di(i)

    where

    j

    is

    the

    extension

    rate

    of

    thei-th

    damper,

    and

    when

    linearized,

    indeed,

    {

    =

    Z

    Z

    f

    ie/Cl

    9

    +

    l

    ig/i2

    { 4>-4> f )

    A4

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    inthe

    case

    ofthefront

    dampersand

    i=Z-Zli .

    /cl

    6+h

    g/d2

    { j > - > r

    inthe

    caseof the

    rear.

    Also,

    dq iAi dq iqi

    where

    f

    Di

    (i

    isthe

    damper

    force(positivein tension;

    a

    non-linearfunction

    of

    A;)

    in

    the

    t-th

    damper.

    Th elinearizing

    assumptions

    thatwereapplied

    to

    derive

    thelinearexpressions

    fo r

    bothAjandA *

    re :

    hepitchnd

    three

    rollngles

    ,

    j>

    / > /nd>

    r

    emain

    small

    such

    that

    he

    in e

    f

    an y

    f

    these

    anglesis

    by

    approximation

    the

    angleitself

    while

    the

    cosineisapproximated

    by

    1.

    he

    motion

    remains

    small(essentially

    a

    pertubational

    analysis)sothatanyterms

    containing

    prod-

    ucts

    f

    generalized

    isplacements

    rtheirtime

    erivatives,

    fthenaturetqj,

    tqj

    or

    qiqj ,

    were

    ignored,compared

    totermslinear

    in

    these

    variables.

    ^/e2

    hg/dt

    Kinetic

    Energy

    Using

    the

    same

    small

    angle

    assumptionas

    above,

    Genta

    [28,

    p.

    61 ,

    362]

    derives

    thefollowingexpression

    for

    the

    angularvelocity

    of

    the

    vehiclebody,

    expressedinthe

    B

    base,

    interms

    of the

    roll,

    pitch

    and

    ya w

    anglesandrates:

    6+j > i p

    Substitutingtheadditional

    assumptionthattheyawrate

    is

    also

    zerointheaboveleadsto

    Inderivingthe

    kineticenergy,thesameapproachisfollowedasin

    Genta

    [28,

    p.

    63].

    Here,

    however,

    a

    further

    simplifying

    assumptionis

    made

    that

    the

    vehicle

    bodyproduct

    of

    inertia

    J

    xz

    in

    thevehicle

    body

    axis

    slso

    ero,

    eadingto

    diagonalinertia

    tensorin

    theB

    base.

    hi sssumptionsperhapsot

    fullyjustified,

    ince

    neither

    the

    x

    nor

    the

    z

    axesof

    the

    body

    areaxes

    of

    symmetry.

    n

    the

    ase

    of

    the

    Landrover,however,

    this

    assumption

    is

    not

    too

    bad

    either.

    Withrespect

    toboth

    the

    frontand

    rear

    axles

    it

    s

    assumed

    that

    he

    moment

    of

    inertia

    of

    the

    axle

    about

    the

    xle

    axis

    i.e.,

    he

    y-axis)

    s

    egligibly

    small,omparedtothat

    f

    the

    ehicle

    body.

    urthermore,

    t

    isassumed

    that

    the

    moments

    f

    inertia

    abouttheothertw o

    axesx

    and

    z

    ar e

    approximatelythesame,Jfnthefront

    and

    J

    r

    nthe

    rear,

    and

    that

    these

    are

    the

    principle

    moments

    of inertiaof

    the

    axle

    units.

    The

    kinetic

    energy

    of thewhole

    vehicle

    A5

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    is

    thengivenby

    approximation

    by:

    T

    = \m

    s

    {

    X

    2

    +

    Z

    2

    )

    +

    {

    +

    1

    -m

    f

    X

    2

    +Z

    2

    )

    +

    \\

    8

    +

    l

    r

    {X

    2

    +

    Zl)

    +

    \{

    1 \

    6

    - < t > r 0

    ,

    J

    x

    0

    0

    0

    Jy

    0

    \

    0

    0

    J

    *.

    T

    \Jf

    0

    0

    0

    0

    0

    0

    0

    Jf

    T

    Jr

    0

    0 0

    0

    0 0

    J

    r

    =

    m

    a

    {x

    +

    z

    2

    )+\jj

    +

    \j

    e

    2

    +

    \j< i >

    2

    e

    2

    +\m

    f

    X

    2

    +

    Zj)

    +

    \jffi

    +

    \jf &

    +\rn

    r

    (X

    2

    +Z

    2

    )

    +

    JJ

    r

    fi+

    ^< 0

    '

    it

    '

    < 0

    ( 9

    l r )

    Virtualworkdoneby

    external

    forces:

    4

    6W

    =

    J2

    S

    w

    w i

    Equations

    of

    Motion

    Lagrange's

    equationsarenow

    derivedusing

    &T_dT dU d?

    =

    dtdqi dq i dq i dq i

    where

    Qi

    =

    d(SW)

    dSqi

    A6

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    Equationof

    motionw.r.t.

    generalizedcoordinateZ

    dT

    -

    m

    s

    Z

    dz

    ddT

    . -

    m

    s

    Z

    dtdZ

    dZ

    d U _

    _

    dUsi^

    dUs2

    ds

    dUsi_

    dU a

    dz

    az

    z

    z

    z

    dz

    = fsi(Z ,

    Z

    f

    ,4 > ,M/)+

    fs

    2

    {Z,

    Z

    f

    ,< f> 6, < ,)+f

    3

    (Z,

    Z

    r

    ,< f > 6 , < j>

    r

    )+f

    i(Z,

    Z

    r

    ,

    < j > 6 , 4 >

    r

    )+

    m

    s

    g

    9T _

    Tp\

    Fpi

    Tpz

    Tpn

    ~ d z

    ~

    dz

    dz dz dz

    =

    fpi

    (Z ,

    Zf,

    < j >

    0, < j > f )

    +fp

    2

    (Z,

    Zf,

    < p ,

    6,4>f )+fp3{Z, Z

    r

    ,

    < t > 8 , 4 >

    r

    )+fpi{Z,

    Z

    r

    ,

    < f >

    ,f>

    r

    )

    Q-mW-o

    m

    s

    z+

    fsi(z,

    Zf,

    < j >

    e,

    t

    f

    + fs

    2

    (z,

    Zf,

    < t >

    e,

    4 >

    f

    + f

    ss

    (

    z,z

    r

    ,< t >

    e,

    t

    r

    )+ f

    Si

    (

    z,z

    r

    , < j > e , j

    r

    )

    + m

    s

    g+ fD

    1

    (

    z,z

    f

    Je,^f)+ fD

    2

    (

    z,Zf,^,e,^f)

    + fp

    3

    (z,z

    r

    ,^,e,^

    r

    )+ fp

    i

    (

    z,z

    r

    J,eJ

    r

    )

    =

    o

    Equationof

    motionw.r.t.generalizedcoordinate

    Zf

    dT

    az,

    mfZf

    d _

    T_

    =

    -

    dtdz,

    m

    8T

    n

    8Zf-

    =

    dU

    _

    dUsi

    dU

    S

    2

    dU

    G

    dZf ~ 8Zf

    +

    Zf

    +

    dZ

    f

    = -/si

    (Z ,

    Zf,4 > ,

    6 ,< j> f ) -

    fs2(Z,Zf,

    < j >

    6,cj>f)+

    mfg

    A7

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    dz

    f

    ~

    dz

    f

    dz

    f

    =

    -f

    D

    i(Z,Zf,4>,6,4>

    f

    )

    -

    fm(Z,Z

    f

    ,

    < j > , e , < t >

    f

    Qz,

    d6Zf

    (SW)

    =

    f

    wlz

    +

    f

    w

    2z

    mfZf

    -fsi(Z,Z

    f

    ,

    < f > , 0 ,

    < j>

    f

    )

    -f

    2

    {

    Z,

    Z

    s

    ,

    < > , 9 ,< j >

    }

    )

    +m

    f

    g

    -

    fDl(Z,Zf,,d,f)

    -fD2(Z,Zf,,9,(j>f) = fwlz+fw2z

    Equationof motionw.r.t.

    generalizedcoordinateZ

    r

    dT

    dZ

    r

    m

    r

    Z

    r

    dT

    =

    m

    A

    dtdZr

    dT

    az

    r

    =

    0

    8U

    U ss dUsi dU

    G

    dz

    r

    az

    r

    dz

    T

    dz

    r

    =

    -fS3(Z,Z

    r

    , < / > 6 , 4 >

    r

    )-f

    4(Z,

    Z

    r

    , 4 > ,9 , < j > r )

    +

    m

    r

    9

    dZ

    r

    dZ

    r

    dZ

    T

    =

    -fD3{Z,Z

    r

    , < j > , 9 ,( j >

    r

    )

    -

    fDi{Z,Z

    r

    , < j > , 9 , ( j > r )

    0*- >-

    Jw3z

    +

    Jwiz

    .

    m

    r

    Z

    T

    -

    fs3(Z,

    Z

    r

    ,

    < f >

    9 ,

    j>

    r

    )

    -

    fsi(Z,

    Z

    r

    < j >

    0 ,

    < j > r )

    +

    m

    r

    g

    -

    /03

    (Z,

    Z

    r

    , < } >

    0 , < f > r )-

    fDi(Z,Z

    r

    ,

    4 > ,

    9 ,

    4 > r )

    =

    fw3z i Jwiz

    A8

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    Equationof

    motion

    w.r.t.generalizedcoordinate9

    ^L

    =

    j

    e+

    j

    (

    )

    2

    e +j f)e+j4 >

    2

    9

    89

    at

    8 9

    J

    y

    9+2J

    Z

    4> 4 > 9 +2 J f ( j > f 4 >

    f

    9+ 2J

    r

    < j)

    r

    4

    r

    9

    where

    the

    terms

    inf>

    2

    ,

    f i

    and

    .have

    been

    neglectedsince

    roll

    anglesj> f> f

    and

    j>

    r

    re

    assumed

    to

    be

    small.

    8T

    n

    09=

    8U

    Usi

    dU

    S

    2 dU

    S3

    dUsA

    8 9

    9999

    -

    -hc

    /cl

    fi(Z,Zf,,9,(j)f)-l2

    c/c

    Js2(Z,Zf ,

    9

    ,

    j>

    r

    )

    -/

    4

    /cl

    A(Z,

    Z

    r

    ,

    < f > , 9 , 4 >

    r

    )

    8T _

    Tpi

    Tp-j.

    Tpz FD A

    8 9

    ~

    8 9

    89

    8 9

    8 9

    Ji

    e/el

    fm(Z,

    Z

    f

    ,

    0,

    9,

    < j ) f )

    -h

    t/cl

    f

    2(Z,

    Z

    f

    ,

    < j > 9,

    f>

    f

    h.

    /cl

    fv3{Z,

    Z

    r

    ,

    < p ,

    9,

    ( j > r )

    -* 4

    /cl

    fDA(Z ,

    Z

    r

    ,

    $,

    9,

    4 >

    r

    )

    . J

    y

    9+2J

    z

    ( j > 4 > e

    +

    2J

    f

    f>f(ff9

    +

    2J

    T

    < j>

    r

    ^

    r

    9-

    l

    U/c

    Js\{Z,Zf,< >,9

    < f > f ) -

    -h

    e/el

    f2(Z,Zf ,,9

    h)

    ke

    /cl

    f

    3{Z,

    Z

    r

    , j> 9,>

    r

    )

    -h

    /< :1

    f4{Z,<

    Z

    r

    ,

    , 9 , (j >

    r

    )-h

    ,

    /o

    jDi{Z,Zf,(t>,9,f)

    -k

    c/c

    i

    /D2(Z,Zf,4 > ,9 ,< i > f )

    -

    h i JDz{Z-,Z

    r,

    < t >

    9,4 >

    r

    )-U

    c/

    dfDA

    (Z,Z

    r

    , 4 > , 9 , c l >

    r

    )

    =0

    Equation

    of

    motion

    w.r.t.

    generalized

    coordinate

    f>

    8T

    8* *+

    ddT

    -

    it

    A9

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    ddT dT

    T

    2

    dtd < f > o < f >

    ^ L

    =

    dUsi

    dUs2

    dUss

    dUsA

    dUarb

    d < j >

    (j >

    (j >

    < f>

    (f >

    (f >

    =

    h

    g/i

    Jsx{Z,Z

    f

    ,< t > , 6 , ct > f )+

    h

    g/d

    Js2(Z,Z

    f

    ,

    0,0, t>

    f

    )+ k

    arbf

    ( t> -4 > f )

    +h

    g/i

    Jsz{Z,Z

    r

    ,

    < t >

    6 , j>

    r

    )+ h

    g/d

    Js4(Z,Z

    r

    ,0,6 ,< t>

    T

    )

    +

    k

    arK

    {

    t>

    -0r)

    dT

    _

    Tr>\ TD2

    ?m

    TDA

    5 0 ~ 9 0 9 0 9 0 90

    =

    h,

    /d

    J

    i(Z,

    Z

    f

    0,

    6,0/)

    +

    2

    a/i

    J

    2(Z,

    Zf, j>,e,

    < / / )

    + h

    g/

    fDs(ZjrJ4>r)+h,

    /da

    fD4{Z,Zr,i4>r)

    . .

    J

    x

    0-

    J

    z

    < f

    +l

    lg/d

    Jsi(Z,Z

    f

    ,4

    > , 6 , < l > f )

    +

    h

    g/d

    Js2{z,

    Zf,

    0,

    e,

    < j>

    }

    )

    +

    h

    d

    Js3(z,

    z

    r

    , < t > e,

    0

    r

    )

    +h

    g/d

    jsi(z,z

    r

    ,

    0,e,

    < p

    r

    )

    +

    h

    g/d

    jDi{z,Zf e\if)+

    h

    g/d

    jD2{z,Zf ,e\if)

    + h

    g/d

    jDz{z,z

    r

    , e

    r

    )

    + h

    g/d

    jD4(Z,Zr, ' i>J,J>r)+karb

    /

    (< l > - < t > f )

    +

    K r b A < t > ~

    < t > r )

    =

    0

    Equation

    of motionw.r.t.

    generalizedcoordinate0/

    wr

    Jsh

    dt90/

    iW f~Wf

    =

    Jf{h

    ~

    4 > i

    2 )

    A10

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    au

    dUsi

    C/S2

    U

    aTb

    d(f>f d(j>f d4>f

    -h

    /d

    Jsi z,z,

    ,e,f)-h

    9/d

    Js2(z,z

    f

    ,

    ,e,f)

    -

    Krbf(4>-

    < t > f )

    dT

    =

    TD\ TD2

    d4>f

    d(j)f

    -h

    /d

    jDl(Z,Zf,j>j,,9,f)

    . .

    J

    f

    (

    4 ,

    f

    >

    f

    6

    2

    )

    -l

    lg/d

    jsi z,Zf^,e^

    f

    )

    2g/d

    j

    2

    z,z

    f

    < i > , e , 4 >

    f

    )

    -ll

    /d2

    f

    Dl{Z,Zf,(f>,

    2

    ,

    4>f)

    -

    h

    g/d2

    f

    D2{Z,

    Z

    f

    j >

    6 ,

    < / > / )

    k

    arbf

    4 >

    - r

    =j

    r

    t >

    r

    v

    OCpT

    d

    T

    dT

    i

    2

    dt

    d ( j >

    r

    o ( j >

    r

    du

    d ( j >

    r

    -

    dU

    S3

    U

    Si

    U

    arb

    l__

    d f )

    T

    d f>

    r

    d t

    T

    h

    g/d2

    f3(Z,Z

    r

    ,ip,

    0,

    r

    )-h

    g/d2

    fA{Z,Z

    r

    ,

    0,6

    < j>

    T

    )

    -

    k

    a

    rb

    r

    (-> r)

    dT

    d 4 > r

    =

    TDZ TDA

    d(p

    r

    d ( j >

    r

    -h

    g/d2

    f

    D3(Z,

    Z

    r

    ,

    4 > ,

    6 ,< j > r )-h

    g/d

    jDi{Z,

    Z

    r

    , 0,

    6 ,

    0

    r

    d

    4

    Q < p ,

    =

    d

    ,

    sw

    )

    =

    fwizh

    v/d2

    All

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    .

    j

    -t>

    r

    e

    2

    )

    -

    i

    3g/d

    js(z,z

    ,

    ( j > , e ,fa)

    -

    h

    s/d

    Js4(z,z

    r

    < f > , e , < t >

    r

    )

    4

    h

    g/d

    jDs{Z,

    Z

    T

    , 4 > ,

    9 ,

    ir)

    -h

    g/i2

    f

    D

    4 (Z,Z

    r

    ,> ,

    9,

    j > r )

    ~k

    arbr

    ( < A

    ~

    < t > r ) = ^

    f***K,i

    i=3

    Let

    the

    statevectorbe

    defined

    as

    q=[z

    z

    r

    j>t> f j > r z>a

    T

    Then

    the

    above

    7

    equationsof

    motionm aybe

    summarized

    as

    follows:

    Mq

    =

    F(q,f)

    (Al)

    where

    is

    anonlinearcolumnvector

    function

    of the

    statevectorandthe

    wheel

    forcevector

    f _

    w

    ,which

    contains

    the

    verticalcomponentsof thewheel

    forces.

    The

    matrix

    M

    is

    given

    by

    M

    =

    h [0 ]

    7

    [0]

    7

    M[22]

    where

    h

    and

    [ 0 ]

    7

    are

    a

    7

    x

    7

    identity

    and

    zero

    matrix,respectively,

    and

    where

    the

    7

    x

    7

    submatrixM

    [22

    isgivenby:

    ~m

    s

    0

    f

    0

    r

    M[22]

    0y

    0

    x

    0f

    0

    r

    Thus

    it

    isseen

    thatthe

    matrix

    M

    isdiagonal.

    If

    is

    divided

    into

    tw o

    7x1

    sub-vectors

    F

    and

    2

    ],

    such

    that

    T

    =

    _f ^

    j

    ,

    then

    Z[I]

    =[0]T

    Ir]g

    whilethe

    column

    vector

    j

    2

    sgiven

    asfollows:

    1strow:

    fi{Z,Z

    }

    ,

    , 9 , ( j > f ) fs2{Z,Z

    f

    ,( > , 0 , < t >

    f

    -f

    3

    (

    Z,Z

    r

    , , 0 , < P r )

    -fs4(Z,Z

    r

    , < j > , 6 , (l >

    r

    )

    -m

    s

    g

    -fDi(z,

    z

    f

    4 > ,

    e,

    j>

    f

    f

    D

    2(z,z

    ,

    ,e,

    < t>

    f

    f

    D3

    (

    z,

    z,j > ,

    e,

    i>

    r

    )-f

    D

    i{z,

    z,j> ,

    e,

    i >

    r

    )

    2nd row:

    3rdrow:

    /si{z,

    z,

    4 > ,

    M/)

    +f

    S

    2

    (z,

    Zf,

    < j > e ,< t> f ) -

    m

    fg

    +

    f

    D1

    (Z,

    Zf,

    j> ,9 ,< / )+

    fm

    (Z,

    Zf,

    < j >

    9 , 4 >

    f

    +

    f

    w

    iz

    +

    fw2z

    f

    3

    (Z,

    Z

    T

    ,

    < t >

    9 ,

    < p r )

    +

    fs*(Z,

    Z

    r

    ,

    < t >

    0 ,

    < f>

    r

    )

    -m

    r

    g

    +

    fD3(Z,Z

    r

    ,

    4 > ,

    9 ,

    fa.)

    +

    f

    D

    i(Z,

    Z

    T

    , 4 > ,

    9 , 4 > r )+fwZz+wAz

    A12

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    4th

    row:

    -2J

    z

    < PW-2Jf

    f

    t

    f

    6J

    r(

    r

    r

    0+

    li

    c

    /c

    Jsi(Z,Z

    f

    ,( > , 6 , ( t > f )+

    l^

    /c

    Js2(Z,Z

    f

    ,( > ,e

    :

    ( > f )

    +h.

    /el

    fss(Z,Z

    r

    , f>

    0,

    p

    r

    )+

    U

    m/el

    fsi(Z,

    Z

    r

    ,c j > , 0 ,t>

    r

    )+

    h

    m/el

    fm(Z,

    Z

    f

    ,

    j > ,

    0, d

    2

    h

    g

    /d

    Jsi(z,Zf,

    < f > , 0 , < j >

    f

    )

    -

    h

    g/d

    Js2(z,

    Zf,

    < p ,

    0 ,

    4 >

    f

    )

    -

    h

    g/d

    jsz{z,

    z

    T

    ,

    < j >

    0, t

    r

    )

    -

    h

    g/i

    jsi{z,

    z

    r

    ,

    4 > ,

    e,

    fa )

    -h

    g/d

    jDi(Z,Zf,i,\ f)-h

    g/d

    J

    2

    (ZjfJj,i

    f

    )

    s/d

    J

    3

    (Zj

    ,i,6,4>

    r

    )

    -h

    g/d2

    fDi(Z,Z

    r

    ,

    4

    > , d , 4 >

    T

    )

    -k

    a

    rbf{4>

    -4>f)

    ~

    k

    arb

    r

    (

    t > ~

    t > r )

    6th

    row:

    jfh

    2

    +h

    g/d

    Jsi{z,Zf,,e^f)+i

    2g/i

    js2{z,Zf ,e,

    > f ) + h

    s/i

    j

    l

    {z,Zf,ef)

    i

    +

    h

    g/d2

    fD2{Z,Zf, >,6,4>f)+k

    ar

    b

    {

    {(t>-4>f)+'^2

    fizk

    v

    /d2

    i=l

    7throw:

    J r < t > r 0

    2

    +

    h

    g/d2

    fS3(Z,Z

    r

    ,

    0,

    0, < f>

    r

    )

    +h

    g/d

    JsA(Z,

    Z

    r

    ,

    < j >

    0,< j>

    r

    )+ l

    3g/d

    J

    3 (Z,

    Z

    r

    , > ,

    0 ,

    fa)

    4

    +

    h

    g/d2

    fDi{Z,Z

    r

    ,( j > ,0 ,

    fa)

    +

    k

    arbr

    < f >

    -

    j>

    r

    )

    +

    22fwizh

    w/d2

    i=3

    The

    equation

    (Al)

    srecognized

    as

    a

    first

    order

    differential

    equationina

    form

    that

    MATLAB

    ca nsolve

    using

    its

    built

    in

    Runge-Kutta

    solvers.

    A1 3

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    AppendixB

    Basic

    Dimensionsof

    Prototype

    Suspension

    Unit

    (All

    dimensions

    in

    m m

    -

    do

    not

    scale)

    Bl

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    400

    :

    1

    w

    0

    1

    15

    k~

    h

    105

    75

    o

    u- >

    20

    H

    0115

    20

    tvjl

    B2

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    20

    LO

    to

    to;

    CO

    LO

    to

    o

    ID