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DESCRIPTION
comparison of LNG vaporizers
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COMPARISION OF LNG VAPORIZERS IN PLL
TYPES OF LNG VAPORIZER
Open Rack Vaporizer (ORV)
Direct Forced Draft Ambient Air Vaporizer
Direct Natural draft Ambient Air Vaporizer (AAV)
Ambient Air Heat Exchanger with Heat Transfer Fluid (AAV-
HTF)
Submerged Combustion
Vaporizer (SCV)
TYPES OF LNG VAPORIZERS AROUND THE WORLD
VAPORIZER IN PLL
SHELL AND TUBE VAPORIZER
SUBMERGED COMBUSTION VAPORIZER
E-109
SHELL AND TUBE VAPORIZER
LNG
WARM GW WATER
NG
COLD GW WATER
AIR HEATERS
GW PUMP
SHELL AND TUBE VAPORIZER
SHELL AND TUBE VAPORIZERE-104A/G E-105A/G (Units-14)
SHELL SIDE (ETHYLENE GYLCOL)
TUBE SIDE (LNG)
INLET OUTLET INLET OUTLET
TOTAL FLOW(t/hr) 1187.3 88.175
OPERATING TEMPERTURE (°C)
16 2 -156 0
DESIGN TEMPERATURE(°C)
-165/60 -165/60
OPERATING PRESSURE (barG)
2.5 91.8
DESIGN PRESSURE (barG)
10 130
SUBMERGED COMBUSTION VAPORIZER
• BLOWER• HOT WATER
PUMP
BURNER MODE
• FUEL GAS CONSUMPTION
• BLOWER
COMBINED MODE
• BURNER• COGEN
E-107A/B & E-106A/BUNITS -4
SCV PRINCIPLE
• The SCV system uses natural gas/ hot water from CPP as its heat source and requires electrical power to operate combustion air blowers and circulating water pumps.
• LNG is routed to a stainless steel tube bundle that is submerged in a water bath.
• Transfer of heat takes place from gas water mixture to the tube coil & then to process fluid.
DESIGN CONDITIONS
FUEL GASCONDITIONS
CAPACITYAIR CONDITIONS
PARAMETERS
E-109
LNG
WARM GW WATER
NG
COLD GW WATER
GW PUMPPLATE AND FIN
EXCHANGER
HW
HW
E-109
SHELL SIDE (ETHYLENE GYLCOL)
TUBE SIDE (LNG)
INLET OUTLET INLET OUTLET
TOTAL FLOW(t/hr) 247.3 99.35
OPERATING TEMPERTURE (°C)
90 12 -153.6 0
DESIGN TEMPERATURE(°C)
-165/173 -165/173
OPERATING PRESSURE (barG)
5.14 60
DESIGN PRESSURE (barG)
10 130
PARAMETERS
COST/ENERGY CALCULATIONS OF VAPORIZERS
• REVIEW POWER CONSUMPTION.docx
EQUIPMENT NAME
TOTAL ENERGY CONSUMPTION PER
DAY(Kwh)
OPERATIONAL COST
PER DAY (Rs)
CAPITAL COST(per
vaporizer)
STV (PHASE-1) 12,048 35,023.53 18 cr
STV (PHASE-2) 12,288 35,721.21 20 cr
SCV(COGEN) 10,248 29,790.93
31.25 CrSCV(BURNER)
(Phase-1)7080+ Rs 233,304
253,885.00
E-109 2880 8,372.16
POWER/COST CALCULATIONS
OUTPUT COMPARISIONEQUIPMENTS OUTPUT
FLOWRATE (ton/hr)
PER DAY OUTPUT
FLOWRATE(ton/DAY)
FLOWRATE (MMBTU/DAY)
OUTPUT GAS
PRICE/Day
STV(PHASE-1) 88.175 2116.2 100,519.5 29,854,143
STV(PHASE-2) 88.175 2116.2 100,519.5 29,854,143
SCV(COGEN)(PHASE-1)
100 2400 114,000 33,858,000
SCV(BURNER)(PHASE-1)
100 2400 114,000 33,858,000
E-109 99.35 2384.4 122,550 36,397,350
BREAKEVEN ANALYSIS
STV
24 dayz for breakeven
SCV(cogen)
38 dayz for breakeven
CONCLUSIONVAPORIZATION TECHNOLOGY
TECHNICAL RISKS
ENVIORNMENTAL CONCERS
COSTS (CAPITAL)
COSTS (OPERTING)
OPERABILITY & MAINTENANCE
LAYOUT ISSUES
SUBMERGED COMBUSTION VAPORIZATION ….. .. O O O ….. ..O O O …O O ….O
SHELL AND TUBE VAPORIZTION …O O …O O ..O O O …O O ..O O O …O O
E-109 ..O O O ..O O O …O O ..O O O ..O O O …O O