Valve terminal type 03/04−B - Festo · 2020-03-30 · type 03/04−B in conjunction with the PROFIBUS−DP field bus protocol as per EN 50170 (DIN 19245). The valve terminal can

Electronics manual

Field bus node

Type IFB13−03

Field bus protocol

PROFIBUS−DP

12MBaud

Manual

163 958

en 0503f

Valve terminal type 03/04−B

Contents and general instructions

IFesto P.BE−VIFB13−03−EN en 0503f

Author U. Reimann. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Editor M. Holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Translation transline Deutschland. . . . . . . . . . . . . . . . . . . . .

Layout Festo AG & Co. KG, Dept. KG−GD. . . . . . . . . . . . . . . .

Type setting DUCOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Edition en 0503f. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designation P.BE−VIFB13−03−EN. . . . . . . . . . . . . . . . . . . . . .

Orderno. 163 958. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E (Festo AG&Co. KG, D73726 Esslingen, Federal Republic of

Germany, 2003)

Internet:http://www.festo.com

E−Mail:[email protected]

The copying, distribution and utilization of this document as

well as the communication of its contents to others without

expressed authorization is prohibited. Offenders will be held

liable for the payment of damages. All rights are reserved, in

particular the right to carry out patent, utility model or orna

mental design registration.


II Festo P.BE−VIFB13−03−EN en 0503f


IIIFesto P.BE−VIFB13−03−EN en 0503f

Contents

Designated use VI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Additional modules for this valve terminal VII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Target group VIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service VIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important user instructions IX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Abbreviations XI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manuals on this valve terminal XIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Further notes XIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Summary of components 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Overview of multifunctional Festo valve terminals 1−3 . . . . . . . . . . . . . . . . . . . . .

1.2 Description of components 1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.1 Type 03/04−B: Electric modules 1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.2 Type 03: MIDI pneumatic modules 1−5 . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.3 Type 03: MAXI pneumatic modules 1−6 . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.4 Type 04−B ISO pneumatic modules 1−7 . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Method of operation 1−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Fitting 2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Fitting the modules and components 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.1 Earthing the end plates 2−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Fitting onto a hat rail (type 03) 2−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Fitting the valve terminal onto a wall 2−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Installation 3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 General notes on connecting the tubing 3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Cable selection 3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.2 Connecting the cables to the plugs/sockets 3−4 . . . . . . . . . . . . . . . . . .

3.2 Setting the field bus node 3−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.1 Opening and closing the node 3−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.2 Configuring the valve terminal 3−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Connecting the field bus 3−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


IV Festo P.BE−VIFB13−03−EN en 0503f

3.3.1 Field bus cable 3−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2 Field bus baud rate and field bus length 3−14 . . . . . . . . . . . . . . . . . . . . .

3.3.3 Field bus interface 3−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.4 Connection possibilities 3−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Bus connection with terminating resistors 3−20 . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5 Connecting the power supply 3−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.1 Calculating the current consumption 3−22 . . . . . . . . . . . . . . . . . . . . . . . .

3.5.2 Connecting the power supply 3−24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. Commissioning 4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Configuring and addressing the valve terminal 4−3 . . . . . . . . . . . . . . . . . . . . . . .

4.1.1 Ascertaining the configuration data 4−3 . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.2 Address assignment of the valve terminal 4−6 . . . . . . . . . . . . . . . . . . . .

4.1.3 Address assignment after extension/conversion 4−11 . . . . . . . . . . . . . .

4.2 Preparing the valve terminal for commissioning 4−13 . . . . . . . . . . . . . . . . . . . . . .

4.2.1 Switching on the power supply 4−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.2 Information on commissioning 4−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Device master file (GSD) and symbol files 4−21 . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Configuration with a Siemens master 4−22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.1 STEP 7 HW Config (up to V 5.2) 4−23 . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. Diagnosis and error treatment 5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Overview of diagnostic possibilities 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 On−the−spot diagnosis 5−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.1 LEDs on the field bus node 5−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.2 LEDs of the valves 5−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.3 LEDs of the input/output modules 5−9 . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.4 Test routines 5−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Status bits 5−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.1 Short circuit/overload 5−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Diagnosis via PROFIBUS−DP 5−19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.1 Diagnostic words 5−19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.2 Diagnostic steps 5−20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.3 Overview of diagnostic bytes 5−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


VFesto P.BE−VIFB13−03−EN en 0503f

5.4.4 Details on standard diagnostic information 5−22 . . . . . . . . . . . . . . . . . . .

5.4.5 Position of the status bits 5−27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Fault treatment 5−29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5.1 Reaction to faults in the control system 5−29 . . . . . . . . . . . . . . . . . . . . . .

5.5.2 Siemens SIMATIC S5/S7 5−30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.6 Online diagnosis with STEP 7 5−32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.6.1 Read diagnostic buffer with STEP 7 (up to V5.2) 5−32 . . . . . . . . . . . . . .

5.6.2 Device−related diagnosis with STEP 7 (up to V5.2) 5−34 . . . . . . . . . . . .

5.7 Short circuit/overload at an output module 5−35 . . . . . . . . . . . . . . . . . . . . . . . . . .

5.8 Type 04−B: Fuses for the pilot solenoids 5−36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A. Technical appendix A−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Technical specifications A−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Cable length and cross−sectional area A−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3 Examples of circuitry A−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3.1 Power supply for type 03 internal layout A−13 . . . . . . . . . . . . . . . . . . .

A.3.2 Power supply for type 04−B internal layout A−14 . . . . . . . . . . . . . . . . .

A.4 Commissioning with the general DP master A−15 . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.1 Bus start A−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.2 Send parametrizing data A−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.3 Check the configuration data A−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.4 Transferring input and output data A−20 . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.5 Read diagnostic information A−22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.6 Example of addressing A−22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.7 Implemented functions and service access points (SAP) A−24 . . . . . . . .

A.4.8 Bus parameters/reaction times A−24 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.9 Device master file (GSD) A−25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.10 Configuration examples A−26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Index B−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


VI Festo P.BE−VIFB13−03−EN en 0503f

Designated use

The valve terminal described in this manual is intended

exclusively for use as follows:

for controlling pneumatic and electric actuators (valves

and output modules)

for interrogating electric sensor signals by means of the

input modules.

Use the valve terminal only as follows:

as specified in industrial applications

without any modifications by the user. Only the conver

sions or modifications described in the documentation

supplied with the product are permitted.

in faultless technical condition.

The maximum values specified for pressures, temperatures,

electrical data, torques etc. must be observed.

If additional commercially−available components such as sen

sors and actuators are connected, the specifiedlimits for pres

sures, temperatures, electrical data, torques, etc. must not

be exceeded.

Please comply with national and local safety laws and regula

tions.


VIIFesto P.BE−VIFB13−03−EN en 0503f

This manual decribes operation of the Festo valve terminal

type 03/04−B in conjunction with the PROFIBUS−DP field bus

protocol as per EN 50170 (DIN 19245).

The valve terminal can be connected to controllers of various

manufacturers.

Please note

The valve terminal does not contain the PROFIBUS−FMS

protocol (no combi−slave functionality).

Additional modules for this valve terminal

The multifunctional valve terminal can be extended with the

following modules:

I/O modules

Type designation Title

VIGE−03−FB−... Input module with 4, 8 or 16 inputs, PNP or NPN, 4−pin or 5−pin,

with/without electronic fuse

VIGA−03−FB−... Output module with 4 outputs, PNP or NPN, 4−pin or 5−pin

VIGV−03−FB−... Additional supply module 24 V/25 A for high−current outputs

VIEA−03−FB−... Multi I/O module with 12 inputs and 8 outputs, PNP

VIAP−03−FB Analogue I/O module with 1 input and 1 output

VIAU−03−FB−... Analogue I/O module with 3 inputs and 1 output

type voltage (−U) or current (−I)

VIASI−03−M AS−Interface master

Tab.0/1: Modules for extending the valve terminal


VIII Festo P.BE−VIFB13−03−EN en 0503f

Target group

This manual is intended exclusively for technicians trained in

control and automation technology, who have experience in

installing, commissioning, programming and diagnosing pro

grammablelogic controllers (PLC) and field bus systems.

Service

Please consult your local Festo repair service if you have any

technical problems.


IXFesto P.BE−VIFB13−03−EN en 0503f

Important user instructions

Danger categories

This manual contains instructions on the possible dangers

which can occur if the product is not used correctly. These

instructions are marked (Warning, Caution, etc), printed on a

shaded background and marked additionally with a picto

gram. A distinction is made between the following danger

warnings:

Warning

This means that failure to observe this instruction may

result in serious personal injury or damage to property.

Caution


result in personal injury or damage to property.

Please note


result in damage to property.

The following pictogram marks passages in the text which

describe activities with electrostatically sensitive compo

nents.

Electrostatically sensitive components These may be dam

aged if they are not handled correctly.


X Festo P.BE−VIFB13−03−EN en 0503f

Marking special information

The following pictograms mark passages in the text contain

ing special information.

Pictograms

Information

Recommendations, tips and references to other sources of

information.

Accessories:

Information on necessary or useful accessories for the Festo

product.

Environment:

Information on environment−friendly use of Festo products.

Text markings

· The bullet indicates activities which may be carried out in

any order.

1. Figures denote activities which must be carried out in the

numerical order specified.

Hyphens indicate general activities.


XIFesto P.BE−VIFB13−03−EN en 0503f

Abbreviations

The following product−specific abbreviations are used in this

manual:

Abbreviation Meaning

Terminal or valve terminal Valve terminal type 03 or type 04−B with or without electric I/Os

Node Field bus node/control unit

Sub−base

Single−solenoid sub−base

Double−solenoid sub−base

Type 03:

Pneumatic sub−base for two valves

Type 04−B

Manifold sub−base incl. solenoid intermediate sub−base MUH for 1, 4,

8 or 12 valves

Sub−base for single−solenoid valves

Sub−base for double−solenoid or mid−position valves

I

O

I/O

Input

Output

Input and/or output

Pneumatic module General pneumatic module

I/O module Module with digital inputs or outputs

PLC Programmable logic controller; in brief: controller

Fibre optic cable Fibre optic cable

Tab.0/2: List of abbreviations


XII Festo P.BE−VIFB13−03−EN en 0503f

Please note

A simplified representation of a type 03 valve terminal with

four pneumatic sub−bases and four input/output modules

(standard fitting) has been used for most drawings in this

manual.

1 Input/output

modules

2 Field bus node

3 Valves

1 2 3

Fig.0/1: Standard fitting for the drawings


XIIIFesto P.BE−VIFB13−03−EN en 0503f

Manuals on this valve terminal

Depending on what you have ordered and on the further ex

tension of your complete system, the following Festo manuals

are necessary for the complete documentation of the modular

valve terminal:

Festo designation Title/product

P.BE−MIDI/MAXI−03−... Pneumatics manual

Valve terminal type 03, MIDI/MAXI

P.BE−VIISO−04−B−... Pneumatics manual

Valve terminal type 04−B, ISO 5599−2

P.BE−VIEA−03... Supplementary description of the I/O

modules (digital I/O modules 4I, 8O, 4O,

high−current output modules, multi I/O

modules)

P.BE−VIAX−03... Analogue I/Os manual

P.BE−VIASI−03... AS−Interface master manual

P.BE−VIFB13−03... Electronics manual

Field bus connection FB13

(this manual)

Tab.0/3: Manuals on this valve terminal

Further notes

Please note

All information on the pneumatic modules can be found

in the Pneumatics manual P.BE−MIDI/MAXI−03−... or

P.BE−VIISO−04−B−... .


XIV Festo P.BE−VIFB13−03−EN en 0503f

Summary of components

1−1Festo P.BE−VIFB13−03−EN en 0503f

Chapter 1

1. Summary of components

1−2 Festo P.BE−VIFB13−03−EN en 0503f

Contents

1. Summary of components 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Overview of multifunctional Festo valve terminals 1−3 . . . . . . . . . . . . . . . . . . . . .

1.2 Description of components 1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.1 Type 03/04−B: Electric modules 1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.2 Type 03: MIDI pneumatic modules 1−5 . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.3 Type 03: MAXI pneumatic modules 1−6 . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.4 Type 04−B ISO pneumatic modules 1−7 . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Method of operation 1−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



1.1 Overview of multifunctional Festo valve terminals

The multifunctional valve terminal consists of individual mod

ules and components.

Valve terminal Description of the modules

Type 03

Electric modules

Electric modules suitable for type 03/04B (PNP or NPN), fitted

with:

Digital inputs (modules with 4, 8 or 16 inputs)

Digital outputs (modules with 4 outputs) 0.5A

High−current outputs 2 A

Multi I/Os (module with 12 inputs/8 outputs) 0.5 A

Analogue I/Os, AS−Interface master (not possible with all

nodes)

Type 03

Pneumatic modules

Pneumatic modules type 03, fitted with:

Sub−bases (MIDI and MAXI) fitted with 5/2−way single−solenoid

valves, 5/2−way double−solenoid valves, 5/3−way mid−position

valves (with auxiliary pilot air) or cover plates

Special modules for pressure supply, pressure zone formation

Type 04−B

ISO pneumatic modules

Pneumatic modules type 04−B, fitted with:

Adapter plate for ISO manifold sub−bases as per ISO 55991

sizes 1, 2 and 3

Manifold sub−bases for solenoid intermediate plates with hole

pattern as per ISO 5588−2, fitted with pneumatic single−sole

noid valves, double−solenoid valves, mid−position valves or

cover plates

Components for vertical linking (pressure regulator intermedi

ate plates, restrictor plates etc.)

Tab.1/1: Overview of the modules on the multifunctional Festo valve terminals



1.2 Description of components

1.2.1 Type 03/04−B: Electric modules

You will find the following connecting and display elements

on the electric modules:

1

2 3 4 5 6 7

89

1 Input socket for two electric inputs

(PNP or NPN)

2 Red LED (fault display per input

module with electronic fuse)

3 Two green LEDs (one LED per input)

4 Input socket for one electric input

(PNP or NPN)

5 Green LED (per input)

6 Output socket for electric output (PNP)

7 Yellow LEDs (status display per output)

8 Red LED (fault display per output)

9 Further modules (e.g. additional

supply, high−current outputs

PNP/NPN)

Fig.1/1: Connecting and display elements on the electric modules



1.2.2 Type 03: MIDI pneumatic modules

The following display and operating elements can be found

on the components of the pneumatic MIDI modules type03:

1 2 3

4

1 Yellow LEDs (per valve solenoid coil)

2 Manual override (per valve solenoid

coil), either locking or non−locking

3 Valve location identification field

(labels)

4 Unused valve location with cover plate

Fig.1/2: Display and operating elements of the MIDI modules type 03



1.2.3 Type 03: MAXI pneumatic modules

The following display and operating elements can be found on

the components of the pneumatic MAXI modules type 03:

1 2

3

45

1 Yellow LEDs (per valve solenoid coil)

2 Manual override (per valve solenoid

coil), either locking or non−locking

3 Unused valve location with cover plate


(labels)

5 Regulator for limiting the pressure for

auxiliary pilot air

Fig.1/3: Display and operating elements of the MAXI modules type 03



1.2.4 Type 04−B ISO pneumatic modules

The following connecting, display and operating elements can

be found on the components of the pneumatic ISO modules

type04−B:

1 2 3 4 5 6 7

4 5

8

1 1

2 2

1 Adapter plate type 04−B

2 Fuse for valves

3 Connecting the power supply

4 1 Yellow LEDs

(per pilot solenoid 14)

2 Yellow LEDs

(per pilot solenoid 12)

5 1 Manual override

(per pilot solenoid 14, non−locking)

2 Manual override

(per pilot solenoid 12, non−locking)


7 Fuse 0.135A (perpilot solenoid)

8 Adapter cable for power supply to

node and I/O modules

Fig.1/4: Operating, display and connecting elements on the ISO modules type 04−B



1.3 Method of operation

The node takes over the following tasks:

The connection of the terminal to the relevant field bus

and to the power supply.

The system settings of the valve terminal. An automatic

valve test and further node−dependent functions can be

set.

The control of data transfer to/from the field bus module

of your control system.

Internal control of the valve terminal.

1 Field bus

(incoming)

2 Field bus

(continuing)

3 Node

4 Compressed air

5 Work air (2/4)

1 2

3

4

5

ÏÏ

ÏÏ

Fig.1/5: Function overview of a valve terminal



The input modules process input signals (e.g. from sensors)

and transmit these signals via the field bus to the controller.

The output modules are universal electric outputs and control

low−current consuming devices with positive logic, e.g.

further valves, bulbs, etc.

Additional I/O modules for special applications are also

available.

Further information on the use of all the I/O modules can be

found in the Supplementary description of the I/O modules"

for your valve terminal.

The pneumatic modules provide the following:

the common channels for supply and exhaust air

the electric signals from all solenoid valve coils.

Work connections 2 and 4 are provided for each valve loca

tion on the individual pneumatic modules.

The valves are supplied with compressed air via the common

channels in the pneumatic end plate or via special supply

modules. Both the air and auxiliary pilot air from the valves

are also exhausted via these common channels. Further mod

ules for pressure supply are also available, e.g. in order to

permit work to be carried out with different work pressures,

or in order to fit MIDI/MAXI valves or ISO valves on a node.

Further information on their use can be found in the Pneu

matics manual" for your valve terminal.



Fitting


Chapter 2

2. Fitting


Contents

2. Fitting 2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Fitting the modules and components 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.1 Earthing the end plates 2−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Fitting onto a hat rail (type 03) 2−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Fitting the valve terminal onto a wall 2−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Fitting


2.1 Fitting the modules and components

The valve terminal is supplied ready fitted from the factory. If

you wish to add or replace individual modules or compo

nents, please consult the following manuals:

Supplementary description of the I/O modules" for

fitting the electric I/O modules

Pneumatics manual" for fitting the pneumatic modules

The fitting instructions supplied with the product in the

case of modules and components ordered at a later stage

Please note

Handle all modules and components of the valve terminal

with great care. Please note especially the following:

Screw connections must be fitted free of offset and

mechanical tension. Screws must be fitted accurately

(otherwise threads will be damaged).

The specified torques must be observed.

The modules must not be offset (IP65).

Contact surfaces must be clean (avoid leakage and con

tact faults).

The contacts of the type 03 valve solenoid coils must not

be bent (not resistant to bending, i.e. they will break off

if they are bent back).

Electrostatically sensitive components

Do not touch the contact surfaces of the plug connectors

on the sides of the modules and components.

2. Fitting


2.1.1 Earthing the end plates

The valve terminal possesses a left−hand and a right−hand

end plate as the mechanical termination of the valve terminal.

These end plates fulfil the following functions:

They comply with protection class IP65.

They contain connections/contacts for earthing.

They contain holes for fitting the valve terminal onto a

wall and, in the case of type03, also for the hat rail clamp

ing unit.

Please note

The end plates are earthed internally when the valve ter

minal is supplied from the factory. If you undertake exten

sions/conversions to valve terminal type 03, earth the end

plates of the terminal as described below.

In this way, you will avoid interference caused by electro

magnetic influences.

Earth the end plates after extension/conversion as follows:

1. Right−hand end plate (type 03):

In order to earth the right−hand end plate, connect the

cable fitted on the inside onto the appropriate contacts of

the pneumatic module or the node (see following dia

gram).

2. Left−hand end plate:

The left−hand end plate is connected conductively with

the other components by means of ready fitted spring

contacts.

Please note:

Instructions on earthing the complete valve terminal can be

found in the chapter Installation."

2. Fitting


The following diagram shows how both end plates are fitted,

using as an example valve terminal type 03.

1 2 3

4

1

1 Seal

2 Contact for earth cable

3 Pre−fitted earthing cable

4 Fastening screws max.1Nm

Fig.2/1: Fitting the end plates (example valve terminal type 03)

2. Fitting


2.2 Fitting onto a hat rail (type 03)

The valve terminal is suitable for fitting onto a hat rail (sup

port rail as per EN 50022). There is a guide groove on the

back of all modules for hanging them on a hat rail (see

Fig.2/3).

Caution

A hat−rail fitting without a hat−rail clamping unit is not

permitted.

If the terminal is fitted in a sloping position or if it is sub

jected to vibration, secure the hat−rail clamping unit

additionally

against sliding down and against unintentional

opening or closing

with the retaining screws (item 3).

Please note

If the terminal is fitted in a horizontal position and if the

load is at rest, it is not necessary to use the screws

(item3) to secure the hat−rail clamping unit.

If your terminal does not have a hat−rail clamping unit,

you can order this and fit it at a later stage.

Whether MIDI or MAXI clamping elements are to be used

depends on the end plates fitted.

Hat rail clamping unit (type 03)

For fitting the valve terminal on to the hat rail you will require

a hat rail clamping unit. This must be fastened to the rear of

the end plates as shown in the following diagram. Pay par

ticular attention to the following:

2. Fitting


Before fitting

· The adhesive surfaces for the rubber feet must be clean

(cleaned with spirit).

· The flat head screws must be tightened (item 3).

After fitting

· The levers must be locked with retaining screws (item 6).

2

3

4

5

6

1

1

1 Lever *)

2 O−ring

3 Flat−head screw

4 Self−adhesive rubber foot

5 Clamping elements

6 Retaining screw

*) Different lever lengths with MIDI and MAXI

Fig.2/2: Fitting the hat rail clamping unit

2. Fitting


Proceed as follows:

1. Ascertain the weight of your valve terminal as described

in section 2.3.

2. Make sure that the mounting surface can support this

weight.

3. Fit a hat rail (support rail as per EN 50022 35x15;

width35mm, height 15 mm).

4. Fasten the hat rail to the fastening surface at intervals of

at least every 100 mm.

5. Hang the terminal onto the hat rail. Secure the valve ter

minal on both sides with the hat−rail clamping unit against

tilting or sliding down (see Fig.2/3).

6. If the load vibrates or if the valve terminal is fitted in a

sloping position, secure the hat rail clamping unit against

unintentional loosening or opening with two screws

(item3).

1 Hat−rail clamping

unit unlocked

2 Hat−rail clamping

unit locked

3 Retaining screw

1 3 32

Fig.2/3: Fitting valve terminal type 03 onto a hat rail

2. Fitting


2.3 Fitting the valve terminal onto a wall

Caution

In the case of long valve terminals with several I/O

modules, use additional support brackets for the modules

(approx. every 200 mm). You can thereby avoid:

overloading the fastening eyes on the left−hand end

plate

the terminal hanging down (I/O side)

internal oscillations.

Proceed as follows:

1. Ascertain the weight of your valve terminal (weigh or

calculate). Guidelines:

Valve terminal module

Typ 03 *)

− Per pneumatic module (incl. valves)

MIDI

0.8 kg

MAXI

1.2 kg

Type 04−B manifold sub−bases *)

Adapter plate and right−hand end plate

Per pneumatic module (incl. manifold

sub−base, solenoid intermediate plate

and valve)

ISO size 1

3.0 kg

1.2 kg

ISO size 2

3.2 kg

1.6 kg

ISO size 3

4.1 kg

2.4 kg

Node 1 kg 1 kg 1 kg

I/O module 0.4 kg 0.4 kg 0.4 kg

*) Components for vertical stacking: Weight see Pneumatics manual

Tab.2/1: Ascertaining the weight of the valve terminal

2. Make sure that the mounting surface can support this

weight. Check to see if you require support brackets for

the I/O modules.

3. If necessary, use washers.

2. Fitting


4. Fasten the valve terminal, depending on the type, as

shown in the table below. The valve terminal can be fitted

in any position.

Type of valve terminal Fastening possibilities

Type 03 With four M6 screws on both the left and right−

hand end plates.

In the case of valve terminals with several I/O

modules, use additional support brackets for the

modules (approx. every 200 mm).

Type 04−B With two M6 screws on the left−hand end plate

With three M6 screws (ISO sizes 1 and 2) or

M8 (ISO size 3) on the adapter plate and on

the right−hand end plate.

If required, use the following additional fastening

methods:

The fastening screw per manifold sub−base

The hole on the bottom of the manifold sub−

base (Blind hole," see Pneumatics manual)

In the case of valve terminals with several I/O

modules, use additional support brackets for

the modules (approx. every 200 mm).

Tab.2/2: Fastening possibilities for fitting onto a wall

Installation


Chapter 3

3. Installation


Contents

3. Installation 3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 General notes on connecting the tubing 3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Cable selection 3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.2 Connecting the cables to the plugs/sockets 3−4 . . . . . . . . . . . . . . . . . .

3.2 Setting the field bus node 3−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.1 Opening and closing the node 3−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.2 Configuring the valve terminal 3−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Connecting the field bus 3−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1 Field bus cable 3−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2 Field bus baud rate and field bus length 3−14 . . . . . . . . . . . . . . . . . . . . .

3.3.3 Field bus interface 3−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.4 Connection possibilities 3−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Bus connection with terminating resistors 3−20 . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5 Connecting the power supply 3−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.1 Calculating the current consumption 3−22 . . . . . . . . . . . . . . . . . . . . . . . .

3.5.2 Connecting the power supply 3−24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Installation


3.1 General notes on connecting the tubing

Warning

Before carrying out installation and maintenance work,

switch off the following:

the compressed air supply

the operating voltage for the electronics (pin 1)

the load voltage supply for the outputs/valves (pin2).

You can thereby avoid:

uncontrolled movements of loose tubing

unexpected movements of the connected actuators

non−defined switching states of the electronic compo

nents.

3.1.1 Cable selection

Field bus cable

Use a twisted, screened two−wire cable for the field bus. Refer

to section 3.3.1 in the manual for your controller for the types

of cables to be used.

Power supply

Several parameters must be taken into consideration when

the two operating voltages are to be connected. Further in

formation can be found in the following sections:

Calculating the current consumption, selecting the power

unit: Section 3.5.1 Calculating the current consumption"

Cable length and cross−sectional area: Section 3.5

Connecting the power supply"

Ascertaining the cable length and cross section with

tables or formulae: Appendix A.2

3. Installation


3.1.2 Connecting the cables to the plugs/sockets

Caution

The position of the pins on the plug is different from that

on the socket.

The connections on the input and output modules are in

the form of sockets.

The connections for the power supply are in the form of

plugs.

The pin assignment can be found in the following sections.

1 Cable

2 Strain relief

3 Housing

4 Connecting part

12

3

4

Fig.3/1: Individual parts of the plug/socket and cable exit

When you have selected suitable cables, connect them to the

plugs/sockets as follows:

3. Installation


1. Open plugs/sockets from Festo as follows (see Fig.3/1):

Power supply socket:

Insert the the power supply socket into the power

supply connection of the valve terminal.

Unscrew the housing of the socket.

Remove the connection part of the socket which is still

inserted in the power supply connection.

Sensor plug (for input/output modules):

Loosen the knurled nut.

2. Open the strain relief on the rear of the housing. Pull the

cable through as follows (see diagram).

Cable outer diameter:

PG7: 4,0 ... 6.0 mm

PG9: 6,0 ... 8.0 mm

PG13.5: 10,0 ... 12.0 mm

Plug/socket (straight or angled):

Mains power socket PG7, 9 or 13.5

Sensor plug PG7

Bus cable socket PG7, 9 or 13.5

3. Remove the insulation from the end of the conductors and

fit core end sleeves.

4. Connect the conductors.

5. Replace the connecting part on the housing of the plug/

socket and screw it tight.

Pull the cable back so that there are no loops inside the

housing.

6. Tighten the strain relief.

3. Installation


3.2 Setting the field bus node

You will find the following connecting and display elements

on the cover of the node:

1 Green LED

2 Red LED

3 Operating voltage

connection

4 Fuse for the

operating voltage

of the inputs

5 Plug for field bus

cable

1

2

34

5

Fig.3/2: Cover of the node

3.2.1 Opening and closing the node

Warning

Before carrying out installation and maintenance work,

switch off the following:

the compressed air supply

the operating voltage for the electronics (pin 1)

the load voltage supply for the outputs/valves (pin2).

You can thereby avoid:

uncontrolled movements of loose tubing

unexpected movements of the connected actuators

3. Installation


non−defined switching states of the electronic compo

nents.

Caution

The node contains electrostatically sensitive components.

· Do not therefore touch any contacts.

· Observe the regulations for handling electrostatically

sensitive components.

You will then prevent the electronics in the node from being

damaged.

Opening

Please note

The cover is connected to the internal printed circuit

boards by the cables for the operating voltage connection.

It cannot therefore be removed completely.

1. Unscrew and remove the six screws in the cover.

2. Loosen the screws on the sub−D plug.

3. Carefully lift up the cover. Do not damage the cable.

Closing

1. Replace the cover. Place the cables for the operating volt

age in the housing so that they are not squashed.

2. Tighten the screws in the cover in diagonally opposite

sequence.

3. Tighten the screws on the sub−D plug.

3. Installation


3.2.2 Configuring the valve terminal

There are three printed circuit boards in the node. On board 2

there is an LED and a plug for the field bus cables; on board 3

there are two LEDs and switches for setting the configuration.

1 Board 1

2 Board 2

3 Board 3

4 Address

selector switch

(station no.)

5 Voltage

monitoring

on/off

6 Reserved

7 Flat plug for

power supply

8 Screening plate

9 Socket for field

bus cable

aJ Red LED

aA Green LEDs

1234

1 2 3

5

6

7

8

9

aJ

aA

1

4

Fig.3/3: Connecting, display and operating elements on the node

Please note

Boards 2 and 3 are connected together. They can only be

removed or inserted together.

3. Installation


Setting the station number

You can set the station number with the rotary switches and

element 1 of the DIL−switch.

1 Rotary switch for

the UNITS figure

2 Rotary switch for

the TENS figure

3 DIL switch for the

HUNDREDS figure

UNITS

TENS

1

2

3HUNDREDS

Example of set station numbers: 005 121

ONON

Fig.3/4: Setting the station number and examples

Proceed as follows:

1. Switch off the operating voltage.

2. Assign an unused PROFIBUS address to the valve

terminal.

3. Use a screwdriver to set the arrow of the relevant rotary

switch or element 1 of the DIL switch to the units, tens or

hundreds figure of the desired station number.

3. Installation


The following station numbers are permitted:

Protocol Address designation Permitted station

numbers

PROFIBUS−DP Station number 1; ...; 125

Tab.3/1: Permitted station numbers

Please note

The station number (DP slave address) of the valve ter

minal cannot be modified by the DP master. The valve ter

minal can only be addressed by the station number set on

the rotary/DIL switches.

Station numbers may only be assigned once per field bus

module/PROFIBUS−DPinterface.

Observe any possible limitations as regards the assign

ment of field bus addresses by your DP master.

Recommendation:

Assign the station numbers in ascending order. If necessary,

assign the station numbers to suit the machine structure of

your system.

3. Installation


Setting the voltage monitoring

With switch element 2 of the DIL switch, you can specify

whether or not the load voltage of the valves and the output

modules is to be monitored (see chapter 5 Diagnosis and

fault treatment").

DIL switch Voltage monitoring

active

Voltage monitoring

inactive

DIL 2: ON DIL 2: OFF

Tab.3/2: Setting the voltage monitoring

Reserved DIL switch elements 3 and 4

Leave the switch elements 3 and 4 of the DIL switch set as

follows:

DIL switch Setting reserved

DIL 3: ON, DIL 4: OFF

Tab.3/3: Reserved DIL switch elements 3 and 4

Please note

If necessary, display the configuration data before the

cover of the node is closed. It is then still possible to make

any modifications.

3. Installation


3.3 Connecting the field bus

3.3.1 Field bus cable

Please note

With incorrect installation and high baud rates, data trans

mission errors may occur as a result of signal reflexions

and attenuations.

Causes of the transmission errors may be:

missing or incorrect terminating resistor

incorrect screening/shield connection

branches

transmission over long distances

unsuitable cables.

Observe the cable specifications. Refer to the manual for

your controller for information on the type of cable to be

used.

Please note

If the valve terminal is fitted onto the moving part of a ma

chine, the field bus cable on the moving part must be pro

vided with strain relief. Please observe also the relevant

regulations in IEC/DIN EN 60204−1.

3. Installation


Use a twisted, screened 2−wire cable for the field bus.

Cable specification as per EN 50170 (cable type A):

Surge impedance: 135 ... 165 Ohm (3 ... 20 MHz)

Capacitance per unit length: < 30 nF/kmLoop resistance: < 110 Ohm/km

Core diameter: > 0.64 mm

Core cross−sectional area: > 0.34 mm2

Bus length Exact specifications on the bus length can be found in the

next section and in the manuals for your control system.

3. Installation


3.3.2 Field bus baud rate and field bus length

Please note

The maximum permitted field bus length and branch line

length depend on the baud rate used.

· Please observe the maximum permitted length of the

field bus cable, if you connect the bus node viaa branch

line.

· Take into account also the sum of the branch line lengths

when calculating the maximum permitted length of the

field bus cable.

Field bus node FB13 sets itself automatically to one of the

following baud rates:

Baud rate

(inkBaud)

Field bus length

(max.)

Max. permitted

branch line

length

9.6 1200 m 500 m

19.2 1200 m 500 m

93.75 1200 m 100 m

187.5 1000 m 33.3 m

500 400 m 20 m

1500 200 m 6.6 m

3000 ... 12000 100 m

Tab.3/4: Max. field bus length and branch line length for

PROFIBUS−DP depending on the baud rate

3. Installation


3.3.3 Field bus interface

There is a 9−pin sub−D socket on the node for connecting the

valve terminal to the field bus.

This connection is used for the incoming cable, as well as for

the continuing field bus cable. You can connect the valve

terminal with the field bus plug from Festo type

FBS−SUB−9−GS−DP−B.

Please note

Only the Festo field bus plug complies with IP65. Before

connecting the field bus plugs from other manufacturers:

· Replace the two flat screws by bolts (part no. 340960).

Socket on

node

Pin Field bus

plug IP65

from Festo 1)

PROFIBUS−DP Designation

1

2

3

4

5

6

7

8

9

Housing

B

A

Clamp strap

Screening/shield

n.c.

RxD/TxD−P

CNTR−P 2)

DGND

VP

n.c.

RxD/TxD−N

n.c.

Screening/shield

Connection to functional earth

Not connected

Receive/send data P

Repeater control signal 2)

Data reference potential (M5V)

Power supply positive (P5V)

Not connected

Receive/send data N

Not connected

Connection to functional earth

1) Type FBS−SUB−9−GS−DP−B (part no. 532216)

2) Repeater control signal CNTR−P is in the form of a TTL signal.

Tab.3/5: Pin assignment of the field bus interface

3. Installation


3.3.4 Connection possibilities

Please note

Use a protective cap or blanking plug to seal unused con

nections. You will then comply with protection class IP65.

Connection with field bus plugs from Festo

· Observe the fitting instructions for the field bus plug.

You can connect the valve terminal to the field bus easily with

the field bus plug from Festo (type FBS−SUB−9−GS−DP−B, part

no.532216). You can disconnect the plug from the valve ter

minal without interrupting the bus cable (T−TAP function).

1 Hinged cover with

display window

2 Blanking plug if

connection is not

used

3 Clamp strap for

screening/shield

connection

4 Field bus

incoming (IN)

5 Switch for bus

termination and

continuing field

bus

6 Field bus

continuing (OUT)

7 Only connected

capacitively

ONAB AB

21 3

4567

Bus in

Bus out

Fig.3/5: Field bus plug from Festo, type FBS−SUB−9−GS−DP−B

3. Installation


Please note

The clamp strap in the field bus plug from Festo is con

nected internally only capacitively with the metallic hous

ing of the sub−D plug. This is to prevent equalizing currents

flowing through the screening of the field bus cable.

DIL switches With the switch in the field bus plug you can switch the

following:

Switch position OFF: The bus termination is switched off

and the continuing field bus cable is switched in.

Switch position ON: The bus termination is switched on

and the continuing field bus cable is switched off

(seeFig.3/6).

Please note

Note the type designation of your field bus plug. The new

plug type FBS−SUB−9−GS−DP−B switches the continuing

field bus cable off when the bus termination is switched

on.

3. Installation


Connection with M12 adapter (reverse key coded)

With adapter (type: FBA−2−M12−5POL−RK, part no. 533118),

you can connect the valve terminal to the field bus via an M12

plug connector. The plug connectors have an inverted mech

anical coding (reverse key or B−coded), to avoid confusion

between incoming and continuing connections.

You can disconnect the M12 adapter from the valve terminal

without interrupting the bus cable (T−TAP function).

Connection to the bus is made with a 5−pin M12 plug with

PG9 screw connector. Use the second connection socket for

the continuation of the field bus.

M12 adapter (reverse key coded) Pin no.

5

2

3

4

1

5

1

4

3

2 1. VP: Power supply positive (P5V)

2. RxD/TxD−N: Receive/Send data N

3. DGND: Data reference potential (M5V)

4. RxD/TxD−P: Receive/Send data P

5. FE: Functional earth

Housing/thread: Screening/shield

Protective cap or plug with bus termination

resistor if connection is not used.

Bus in

Bus out

Tab.3/6: Pin assignment of the field bus interface with adapter for M12 connection,

5−pin

3. Installation


Connection with optical−fibre waveguide

The PROFIBUS−DP interface of the node complies with specifi

cation EN 50170−2 and supports the control of network com

ponents for optical fibre waveguides.

Use optical−fibre waveguides when transmission is affected

by heavy interference, as well as for extending the trans

mission range when high baud rates are used.

Example of optical−fibre waveguide network components:

Siemens Optical Link Module (OLM) for PROFIBUS plus

Siemens Optical Link Plug (OLP) for PROFIBUS (IP20)

Harting Han−InduNet® Media converter IP65 in combina

tion with adapter cable for Festo products (optical data

transmission in DESINA installation concept).

3. Installation


3.4 Bus connection with terminating resistors

Please note

If the valve terminal is at the beginning or the end of the

field bus system, a bus termination will be required.

· Fit a bus termination to both ends of the bus segment.

Recommendation:

Use the ready−to−use field bus plugs from Festo for the bus

termination. A suitable resistor network is incorporated in the

housing of this plug (see Fig.3/6).

Receive/send data P

(data cable B)

Receive/send data N

(data cable A)

390

390

220

Pin 6: Power supply

Pin 5: Data reference potential

Pin 3

Pin 8

120 nH

120 nH

Fig.3/6: Circuit diagram for bus connection network for

cable type A as per EN 50170 (switch in Festo field

bus plug set to ON)

3. Installation


3.5 Connecting the power supply

Warning

· Use only PELV circuits as per IEC/DIN EN 60204−1 (Pro

tective Extra−Low Voltage, PELV) for the electrical supply.

Consider also the general requirements for PELV circuits

in accordance with IEC/DIN EN 60204−1.

· Use power supplies which guarantee reliable electrical

isolation of the operating voltage as per IEC/DIN EN

60204−1.

By the use of PELV circuits, protection against electric shock

(protection against direct and indirect contact) is guaranteed

in accordance with IEC/EN 60204−1 (Electrical equipment for

machines, General requirements).

Caution

The load voltage supplyfor the outputs/valves must be

protected with an external fuse with maximum 10 A (slow−

blowing). With the external fuse you can avoid functional

damage to the valve terminal in the event of a short circuit.

3. Installation


Before you start to connect the power supply, please observe

the following:

· Avoid long distances between the power unit and the

valve terminal. If necessary, calculate the permitted dis

tance in accordance with Appendix A.

· The following apply as orientation values for your valve

terminal:

Cable cross−sectional area Distance

1.5 mm 2

2.5 mm 2

8 m 14 m

Current consumption (at VB = 24 V):

Operating voltage (pin 1) = 2.2 A

Operating voltage (pin 2) = 10 A

Tab.3/7: Orienation values for the cable cross−sectional

area

· Ascertain the total current consumption in accordance

with the following table and then select a suitable power

unit as well as suitable cable cross−sectional areas.

3.5.1 Calculating the current consumption

The following table shows you how to calculate the total cur

rent consumption of the valve terminal. The values specified

have been rounded up. If you use other valves or modules,

please refer to the relevant technical specifications for their

current consumption.

3. Installation


Current consumption of electronics and inputs

(pin 1 on node, 24 V ± 25 %)

Node0.200A

Number of simultaneously

assigned sensor inputs ____ x 0.010 A + Σ A

Sensor supply

(see manufacturer’s specifications) ____ x _____ A+ Σ A

Current consumption of electronics and

inputs (pin 1 on the node) max.2.2 A= Σ A A

Current consumption of valves and outputs

(pin2on the node, 24 V ± 10 %)

Number of valve coils (simultaneously energized):

Type 03 MIDI: ____ x 0.055 A

MAXI: ____ x 0.100 A

Type 04−B ISO: Sizes 1...3 ____ x 0.130 A

Number of simultaneously activated

electric outputs: ____ x 0.010 A

Load current of simultaneously activated

electric outputs: ____ x _____ A

Σ A

+ Σ A

+ Σ A

Current consumption of outputs

(pin 2 on the node) max.10A= Σ A A+

Current consumption on the node= Σ A

Current consumption of high−current outputs *)

(pin 1 of additional supply *) 24 V/25 A)

Number of fitted

high−current output modules ____ x 0.100 A

Load current of simultaneously activated

high−current output modules ____ x ____ A

Σ A

+ Σ A

Current consumption of high−current outputs *)

*) Per additional supply max. 25 A= Σ A Σ A

Tab.3/8: Calculating the total current consumption

3. Installation


3.5.2 Connecting the power supply

The following components on the valve terminal are supplied

separately with + 24V DC via the power supply connection:

The operating voltage for the internal electronics and the

inputs of the input modules (pin 1: + 24 V DC, tolerance

±25%, external fuse M3.15A recommended).

The load voltage for the valves and outputs of the output

modules (pin 2: + 24V DC, tolerance ± 10%, external fuse

10 A (slow−blowing) required).

1 Power supply

type 03

2 Power supply

type 04−B

ÓÓÓÓÓ

1

2

Fig.3/7: Type−specific power supply connection

Please note

Check within the framework of your EMERGENCY STOP

circuit, to ascertain the measures necessary for putting

your machine/system into a safe state in the event of an

EMERGENCY STOP (e.g. switching off the operating voltage

for the valves and output modules, switching off the com

pressed air).

3. Installation


The pin assignment of the power supply connection on the

node (type 03) or adapter block (type 04−B) is identical.

1 24 V

Operating voltage

for electronics

and inputs

2 24 V

Load voltage

forvalves and

outputs

3 0V

4 Earthing

connection

1

2

3

4

Fig.3/8: Pin assignment of power supply connection type 03/04−B

Please note

If there is a common power supply for operating and load

voltages at pin 1 (electronics and inputs) and pin 2 (out

puts/valves):

· Observe the lower tolerance of ± 10% for both current

circuits.

Check the 24V load voltage of the outputs while your system

is operating. Make sure that the load voltage of the outputs

lies within the permitted tolerance even during full−load oper

ation.

Recommendation:

Use a closed−loop power unit.

3. Installation


Potential equalization

The valve terminal has two earthing connections for potential

equalization:

on the power supply connection (pin 4, incoming,

Fig.3/8)

on the left−hand end plate (M4 thread).

Please note

· Always connect the earth potential to pin 4 of the power

supply connection.

· Connect the earth connection of the left−hand end plate

to the earth potential with low impedance (short cable

with large cross−sectional area).

· With low−impedance connections you can ensure that

the housing of the valve terminal and the earth connec

tion at pin 4 have the same potential and that there are

no equalizing currents.

In this way you can avoid faults due to electromagnetic

influences and ensure electromagnetic compatibility in

accordance with EMC guidelines.

3. Installation


Connection example

The diagram below shows as an example the connection of a

common 24V power supply for pins 1 and 2. Please note

here that:

the load voltage of the outputs/valves must be fused ex

ternally with maximum 10A (slow−blowing) against short

circuit/overload.

the power supply for the electronics and inputs must be

protected against short circuit/overload with an external

fuse with 3.15 A.

the power supply for the sensors must be protected addi

tionally with the built−in fuse (2 A).

the common tolerance of 24 V DC ± 10 % must be ob

served.

both connections for potential equalization are connected

and that equalizing currents must be prevented.

the load voltage at pin 2 (valves/electric outputs) can be

switched off separately.

3. Installation


0V

3.15A

10A

230V

10%

24V

1

2

34

5

3

24 V

5

3

1 Fuse for sensor inputs (2A)

2 Earth connection pin 4 is designed

for12A

3 Potential equalization

4 Load voltage can be switched off

separately

5 External fuses

Fig.3/9: Example connecting a common 24V power supply and the potential

equalization (example type 03)

Commissioning


Chapter 4

4. Commissioning


Contents

4. Commissioning 4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Configuring and addressing the valve terminal 4−3 . . . . . . . . . . . . . . . . . . . . . . .

4.1.1 Ascertaining the configuration data 4−3 . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.2 Address assignment of the valve terminal 4−6 . . . . . . . . . . . . . . . . . . . .

4.1.3 Address assignment after extension/conversion 4−11 . . . . . . . . . . . . . .

4.2 Preparing the valve terminal for commissioning 4−13 . . . . . . . . . . . . . . . . . . . . . .

4.2.1 Switching on the power supply 4−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.2 Information on commissioning 4−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Device master file (GSD) and symbol files 4−21 . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Configuration with a Siemens master 4−22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.1 STEP 7 HW Config (up to V 5.2) 4−23 . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. Commissioning


4.1 Configuring and addressing the valve terminal

4.1.1 Ascertaining the configuration data

Before configuring, ascertain the exact number of available

inputs/outputs. A multifunctional valve terminal consists of

I/Os, the number of which may vary depending on what you

have ordered.

Please note

· The status bits must be treated like inputs and occupy

four additional input addresses.

· The maximum amount of equipment which can be fitted

on the valve terminal is limited by the addressing limits

of the relevant field bus protocol and the mechanical

limits of the terminal.

· Type 04−B:

With this valve terminal, the assignment of the valve

addresses can be set fixed by means of a DIL switch in

the adapter block. This manual valve terminal configur

ation (Address reserving") is described in the Appendix

of the manual Pneumatics type 04−B."

4. Commissioning


The following table specifies the I/Os required per module for

configuration:

Type of module Number of

assigned I/Os *)

MIDI/MAXI sub−base (type 03)



ISO sub−base (type 04−B)



4−output module (4 digital outputs)

4−input module (4 digital inputs)



Multi I/O module

Status bits **)

2 O

4 O

1 O

2 O

4 O

4 I

8 I

16 I

12 I + 8 O

4 I

*) The I/Os are assigned automatically within the valve terminal,

irrespective of whether an input/output is actually used.

**) The status bits are assigned automatically within the valve

terminal as soon as there are input modules.

Tab.4/1: Number of assigned I/Os per module

Copy the following table for further calculations.

4. Commissioning


Calculating the number of inputs/outputs

Inputs

1. Number of 4−input modules ________ x 4



4. Number of other inputs, e.b. multi I/O module

5. The 4 status bits are assigned automatically internally by the valve terminal.

Σ I

+ Σ I

Σ I

+

Σ E+

+ 4 I

Σ I

Total number of inputs to be configured = Σ I

Outputs

6. Number of single−solenoid MIDI/MAXI sub−bases _____ x 2

7. Number of double−solenoid MIDI/MAXI sub−bases _____ x 4

8. Number of type 04−B single−solenoid sub−bases *) ________ x 1

9. Number of type 04−B double−solenoid sub−bases *) ________ x 2

+ Σ O

+ Σ O

+ Σ O

Σ O

*) Note any possible address reservations with type 04−B

Intermediate sum 6.... 9.

10.Check whether sum of 6. ... 9. is divisible

by 4 without remainder.

This check must be carried out because of the 4−bit orientated

internal addressing of the valve terminal.

Case distinction:

a) If divisible by 4 without remainder: continue with 11.

b) If not: round up to next half byte (+ 1...3).

11.Number of electric 4−output modules ________ x 4

12.Number of other outputs, e.g. multi I/O module

= Σ O

+ 2 O

+ Σ O

+ Σ O

Total number of outputs to be configured = Σ O

Tab.4/2: Calculating the number of inputs/outputs

4. Commissioning


4.1.2 Address assignment of the valve terminal

The address assignment of the outputs of a multifunctional

valve terminal depends on the equipment fitted on the valve

terminal. A distinction must be made between the following

fitting variants:

valves and digital I/O modules

valves only

digital I/O modules only.

The basic rules described below apply to the addressing of

these fitting variants. A detailed example is given after these

basic rules.

Please note

If two addresses are assigned for a valve location, the

following sequence applies:

lower−value address: pilot solenoid 14

higher−value address: pilot solenoid 12

Information on address reservation of the valves on the valve

terminal type 04−B can be found in the manual Pneumatics

type 04−B."

4. Commissioning


Basic rules for addressing

With mixed fitting, the address assignment of the valves, digi

tal I/O modules and status bits is taken into account.

Outputs

1. The address assignment of the outputs does not depend

on the inputs.

2. Address assignment of the valves

Assign the addresses in ascending order without gaps.

Counting begins on the node from left to right.

Maximum 26 valve solenoid coils can be addressed.

Type 03:

Single−solenoid sub−bases always occupy 2 addresses

Double−solenoid sub−bases always occupy 4 addresses

Type 04−B:

Single−solenoid sub−bases always occupy 1 address

Double−solenoid sub−bases always occupy 2 addresses

3. Round up to 14 bits: Case distinction:

a) If the number of valve addresses is divisible by 4 with−

out remainder: continue with point 4.

a) If the number of valve addresses is not divisible by 4

without remainder: you must round up to 4 bits

because of the 4−bit orientated addressing. The thus

rounded bit in the address range cannot be used.

4. Commissioning


4. Address assignment of the output modules

When the valves have been addressed (rounded up to

4−bits), the digital outputs must be addressed.


Counting begins on the node from right to left.

Counting on the individual modules is from the top to

the bottom.

Digital output modules occupy 4 or 8 addresses.

Inputs

1. The address assignment of the inputs does not depend on

the outputs.

2. Address assignment of the input modules


Counting begins on the node from right to left.

Counting on the individual modules is from the top to

the bottom.

Input modules occupy 4, 8, 12 or 16 addresses.

3. Status bits:

The address assignment of the status bits depends on the

equipment fitted on the inputs and on the configuration.

The following always applies:

The status bits are only available if:

input modules are connected to the valve terminal and

have been configured.

Addressing:

The status bits are transmitted to the four highest−

value positions of the configured address range.

4. Commissioning


When the power supply is switched on, the valve terminal

recognizes all available pneumatic modules and digital input/

output modules automatically and assigns the appropriate

addresses. If a valve location is not used (cover plate) or if an

input/output is not connected, the relevant address will still

be occupied. The following diagram shows an example of the

address assignment:

1 2 3 4 5 6

1 4−input module

2 8−input module

3 4−output module

4 Single−solenoid sub−base

5 Double−solenoid sub−base

6 Round up

Fig.4/1: Address assignment of a valve terminal with digital I/Os (example type 03)

Remarks on Fig.:

If single−solenoid valves are fitted onto double−solenoid

sub−bases of valve terminal type 03 (MIDI/MAXI), four

addresses will be assigned for valve solenoid coils; the

higher address in each case then remains unused (see

address 3 or Tab.4/1).

If unused valve locations are fitted with cover plates, the

addresses are still reserved (see addresses 12, 13).

4. Commissioning


Due to the 4−bit orientated addressing of the modular

valve terminal, the last valve location is always rounded

up to 4 full bits (providing the equipment fitted does not

already use the full 4 bits). Under circumstances two ad

dresses cannot be used (see addresses 14, 15).

Additional instructions for valve terminals without I/O

modules

If only valves are used, the address assignment is always as

described in Basic rules of addressing."

Please note

Maximum 26 valve solenoid coils can be addressed.

Rounding up the last two positions on the valve side is

not necessary.

Valve terminals without input modules do not require a

configuration for inputs. The status bits are not there

fore available.

Additional instructions for valve terminals without valves

If only electric I/Os are used, the address assignment is

always as described in Basic rules of addressing."

Please note

Method of counting Counting begins immediately to the

left of the node.

Rounding up the last two positions on the valve side is

not necessary.

The maximum amount of equipment which can be fitted

on the valve terminal is limited by the addressing limits

of the relevant field bus protocol and the mechanical

limits of the terminal (max. 96 I or max. 48 O).

4. Commissioning


4.1.3 Address assignment after extension/conversion

A special feature of the multifunctional valve terminal is its

flexibility. If the demands placed on the machine change, the

equipment fitted on the valve terminal can also be modified.

Caution

If the valve terminal is extended or modified at a later

stage, the input/output addresses may be shifted. This

applies in the following cases:

If one or more pneumatic sub−bases are fitted or re

moved at a later stage (type 03/04−B).

Type 03: if a pneumatic sub−base for two single−solenoid

valves is replaced by a sub−base for two double−solenoid

valves or vice versa.

Type 04−B: if a pneumatic sub−base for one single−sole

noid valve is replaced by a sub−base for one double−

solenoid valve or vice versa.

If additional input/output modules are inserted between

the node and existing input/output modules.

If existing I/O modules are removed or replaced by I/O

modules which occupy fewer or more input/output ad

dresses.

If the configuration of the inputs is modified, the addresses of

the status bits may be shifted.

4. Commissioning


The following diagram shows as an example the modifications

to the address assignment when the standard fitting in the

previous diagram is extended. Two single−solenoid sub−bases

and two double−solenoid sub−bases have been added on the

valve side. An 8−input module and a 4−output module have

been removed from the electric I/O side.

1 2 3 4 5 4 3 6

1 4−input module

2 4−output module

3 Single−solenoid sub−base

4 Double−solenoid sub−base

5 Supply

6 No rounding up

Fig.4/2: Address assignment of a valve terminal with digital I/Os after extension/

conversion (example type 03)

Remarks on Fig.:

Pressure supply modules and pressure zone supply modules

do not occupy any addresses.

4. Commissioning


4.2 Preparing the valve terminal for commissioning

4.2.1 Switching on the power supply

Please note

Please observe also the instructions in the manual for your

controller.

When the controller is switched on, it automatically carries

out a comparison between the NOMINAL and the ACTUAL

configurations. For this configuration procedure it is import

ant that:

the configuration specifications are complete and correct.

the field bus slaves are supplied with power in order that

they are recognized when the ACTUAL configuration is

ascertained.

4.2.2 Information on commissioning

Please note

Consider the following points: You can then be sure that

your system functions reliably with the Festo valve ter

minal.

Module IM 308−C, CP xx, ... in the correct location on the

automation device.

The location number does not refer to the physical ar

rangement of the input/output modules.

Note possible limitations to the number of digital inputs/

outputs with process image, e.g. S7−300/CPU315DP

0.0...127.7.

4. Commissioning


The set station number does not correspond to the confi

gured periphery address.

Peripheral addresses of automation modules must not

coincide with the configured periphery addresses.

The number and type of the pneumatic sub−bases is de

cisive for the configuration of the outputs (e.g. 8DO), and

not the number of valves fitted.

Number of input bits: The number of bits is always in

creased by 4 (= status bits).

Reserve locations are not permitted.

If necessary, switch in a terminating resistor on both

sides.

Selecting the profile

Use the profile DP standard (PROFIBUS−DP), in order to use

the extended functions of the valve terminal.

The selection of the profile is different in the individual con

figuration programs. Details can be found in the relevant

manuals.

Status bits

If the valve terminal is fitted with at least one input module

(4or 8−inputs), it will always provide 4 status bits ( = inputs)

for diagnostic purposes.

Please note

The 4 status bits always increase the number of inputs

to be configured by 4.

Valve terminals without inputs do not provide any status

bits.

4. Commissioning


Function and position of the status bits see chapter 5

Diagnosis and fault treatment."

FREEZE and SYNC

The operating modes FREEZE and SYNC are supported by the

CP system in accordance with EN 50170.

The method of accessing the commands FREEZE and SYNC

depends on the controller used. Please refer here to the

documentation for your field bus module.

Caution

The operating modes FREEZE or SYNC will be reset auto

matically if:

the valve terminal is switched on or off

the field bus module is stopped.

Only the operating modes FREEZE will be reset automati

cally if:

the bus connection to the valve terminal is interrupted

(response monitoring active).

FREEZE command

All inputs of the valve terminal will be frozen." The valve

terminal now sends a constant image of all the inputs to the

master. With each further FREEZE command, the input image

is updated and sent again constantly to the master.

Return to normal operation: UNFREEZE command

SYNC command

All outputs of the valve terminal will be frozen." The valve

terminal now no longer reacts to modifications to the output

image in the master. With each further SYNC command, the

updated output image will be transmitted.

Return to normal operation: UNFREEZE command

4. Commissioning


Module consistency

The valve terminal supports the following variants of module

consistency:

over the complete length of the valve terminal

over the selected format (byte/word).

Configuration with DP identifiers

The type and the number of inputs and outputs are described

under PROFIBUS−DP with identifiers.

The DP identifiers can be entered via a dialogue or directly in

the configuration tables of the configuration programs. The

method of handling depends on the configuration program.

The following tables give an overview of the possible entries

for the valve terminal.

4. Commissioning


Number of

inputs

Number of

bytes

Sum identifier (decimal) Individual identifier

up to 8 1 016d 8DI 8DI

up to 16 2 017d 16DI 8DI, 8DI

up to 24 3 018d 24DI 8DI, 8DI, 8DI

up to 32 4 019d 32DI 8DI, 8DI, 8DI, 8DI

up to 40 5 020d 8DI, 8DI, 8DI, 8DI, 8DI

up to 48 6 021d 8DI, 8DI, 8DI, 8DI, 8DI, 8DI

up to 56 7 022d

up to 64 8 023d

up to 72 9 024d

up to 80 10 025d

up to 88 11 026d

up to 96 12 027d

Number of

outputs

Number of

bytes

Sum identifier (decimal) Individual identifier

up to 8 1 032d 8DO 8DO

up to 16 2 033d 16DO 8DO, 8DO

up to 24 3 034d 24DO 8DO, 8DO, 8DO

up to 32 4 035d 32DO 8DO, 8DO, 8DO, 8DO

up to 40 5 036d 8DO, 8DO, 8DO, 8DO, 8DO

up to 48 6 037d 8DO, 8DO, 8DO, 8DO, 8DO, 8DO

up to 56 7 038d

up to 64 8 039d

up to 72 9 040d

up to 80 10 041d

Tab.4/3: Possible configuration of the inputs and outputs

4. Commissioning


Individual identifier An identifier for 8 inputs or 8 outputs.

Sum identifier An identifier for the sum of the input bytes or output bytes.

1234567 0

Bit Bit

Long data

00 = 1 byte/word

...

15 = 16 bytes/words

Input/output

00 = Specific identifier formats *)

01 = Entry

10 = Output

11 = Input/output *)

Length

0 = Byte

1 = Word

Consistency

0 = Byte or word

1 = Complete length

*) Not supported

Fig.4/3: Structure of the identifier bytes

The following example shows the structure of a DP identifier.

8 digital inputs:

00010000b = 016d (010h): 8DI

4. Commissioning


Please observe the following rules when configuring the valve

terminal:

Caution

Always configure inputs before outputs".

The number of inputs/outputs (rounded up to full bytes)

must correspond to the equipment fitted on the valve ter

minal.

The configuring of additional inputs and outputs as a later

reserve is not permitted.


must correspond to the equipment fitted on the valve ter

minal.

If your valve terminal does not have inputs, then start

with the outputs at identifier 0."

The configuring of additional inputs and outputs or empty

spaces as a later reserve is not permitted.

Configuration is possible with an individual identifier or

with a sum identifier.

Max. 7 identifiers for digital inputs and digital outputs are

possible for configuration with individual identifiers. If your

valve terminal has more than 56 I/Os, please use the sum

identifier.

The following sequence applies if you are using the sum

identifier:

1. Identifier 0": Digital inputs

2. Identifier 1": Digital outputs

4. Commissioning


Valve terminal configuration

The valve terminal with FB13 ascertains automatically the

valve terminal configuration of the connected peripherals and

makes it available for the user. You can display the data of the

valve terminal configuration (see section 5.2.4):

number of input bytes of local inputs

number of output bytes of local outputs

number of AS−Interface input bytes

number of AS−Interface output bytes

number of analogue input words

number of analogue output words.

Station selection

The station selection is different in the individual configur

ation programs. Device master files (GSD) are available for

selection (see section 4.3).

Please note

Information on using the GSD files can be found:

in the manual for your configuration program

in your reference source for the GSD files

(see section 4.3).

The following sections show an example of station selection

and configuration with software STEP7.

4. Commissioning


4.3 Device master file (GSD) and symbol files

In order to configure the valve terminal with a PC/pro

grammer, you will require the appropriate GSD file. In addi

tion to slave−typical entries (Ident. number, Revision, etc.),

the device master file (GSD) also contains a selection of ident

ifiers.

Reference sources Current GSD files can be found on the Festo Internet pages

under:

www.festo.com/fieldbus

You can then also obtain the GSD files and further configur

ation aids with the CD ROM Utilities" from Festo:

type P.CD−VI−UTILITIES−2, TN 533500

The most up−to−date GSD files are always available via the

Internet.

GSD files You will require one of the following files for the valve ter

minal with field bus node 13:

VI03FB13.GSD (German version) or

VI03FB13.GSE (international version)

Symbol files In order to represent the valve terminal in your configuration

software, you will find symbol files under the above−men

tioned Internet address.

Normal operating

status

Diagnostic case Special operating

status

File: Pbfb13en.dib File: Pbfb13ed.dib File: Pbfb13es.dib

Tab.4/4: Symbol files for configuration software

4. Commissioning


4.4 Configuration with a Siemens master

Please note

Various configuration programs are available for use in

conjunction with a Siemens master. Please observe the

relevant procedure for your configuration program.

The following sections describe as an example the main con

figuration steps with the STEP7 software. It is assumed that

the reader is already familiar with the contents of the manual

for the STEP7 software.

Information on operation with general DP masters can be

found in A.4.

Before commissioning or programming, compile a configur

ation list of all connected field bus slaves. On the basis of this

list you can:

carry out a comparison between the NOMINAL and the

ACTUAL configurations to ascertain if there are any con

nection faults.

accesss these specifications during the syntax check of a

program, in order to avoid addressing faults.

Configuration of the CP system requires a very accurate pro

cedure, as the modular structure sometimes demands differ

ent configuration specifications for each valve terminal.

Please observe here the specifications in the following sec

tions.

4. Commissioning


4.4.1 STEP 7 HW Config (up to V 5.2)

Preparations

GSD 1. Copy the GSD of the valve terminals into the directory

...\STEP7\S7DATA\GSD on your PC/programmer.

File: VI03FB13.GS*

(Reference sources for the GSD see section 4.3)

The GSDs can either be:

copied manually into the above mentioned directory

(e.g. with Windows Explorer) or

loaded via the menu [Options] [Install new GSD].

Please note

Update the hardware catalogue, if you copy the GSD

during work with STEP 7.

Menu HW Config [Options] [Update Catalog]

Please note

As from STEP 7 V4.02, GSDs are stored within the STEP 7

project (station GSD). This can cause the updating/reading

of new GSD files to appear as if incorrect. Please inform

yourself about handling the station GSD files in the STEP 7

help.

2. Process the dialogue window Properties PROFIBUS

interface"

Baud rate

Profile

4. Commissioning


Symbols 3. Copy the symbol files (see section 4.3) for the CPX ter

minal into directory ...\STEP7\S7DATA\NSBMP on your

PC or programmer.

The symbol files can either be copied

manually into the above named directory or

be loaded via the menu [Options] [Install new GSD]

file type Bitmap files" in HW Config.

4. Add a DP master system:

right−hand mouse click on DP" under CPU" in the rack

click on [Add Master System] in the context menu.

The line of the DP master system will be displayed.

Station selection with STEP 7

1. If the hardware catalogue is not open: click on the cata

logue icon (see Fig.4/4 1).The hardware catalogue will be displayed.

2. Open the following folder in the hardware catalogue:

\PROFIBUS−DP\Additional Field Devices\Valves."

The folder VALVES is displayed when you copy the GSD

(see step 1 of the preparations).

Pull the station type FESTO type 03 FB13" onto the line

of the DP master system 2.

The dialogue window Properties PROFIBUS interface"

will be displayed 3.

3. Select the PROFIBUS address identical to the selected

setting on the DIL/rotary switch in the node (see section

3.2.2) and confirm this with OK. The dialogue window

Properties DP slave" will be displayed 4.

4. Process the dialogue window, if necessary, and close it.

The symbol of the valve terminal will be displayed on the

line of the DP master system.

4. Commissioning


1 2

3 4

Fig.4/4: Station selection with STEP 7 HW Config (the windows displayed are not all

visible at the same time, see text)

4. Commissioning


Configuration with STEP 7

In STEP7 the sum identifier is used for the configuration of

the valve terminal (see also Tab.4/3). Assign the DP ident

ifiers in ascending order without gaps. No field may remain

unused. Enter: inputs before outputs.

Assign the configuration table of your valve terminal as fol

lows:

1. Mark the symbol of the valve terminal to be configured in

HW Config (see Fig.4/5 1). The configuration table willbe displayed under the rack 2.

2. Open the module FESTO type 03 FB13" (folder\

PROFIBUS−DP\Additional Field Devices\Valves\...) in the

hardware catalogue 3.

3. Pull the required number of input bytes onto slot 0 in the

configuration table.

Assign the starting address in the window Properties

DP slave"4.

4. Pull the required number of output bytes onto slot 1 in

the configuration table.

Assign the starting address in the window Properties

DP slave"4.

Modifying the address · Double click the appropriate line in the configuration

table and modify the starting address of the inputs or

outputs in the window Properties DP slave."

Please note

With S7−400 controllers, up to 4 bytes of addresses are

reserved for each DP identifier depending on the version

status.

4. Commissioning


1 2 3

45

Fig.4/5: Configuration with STEP 7 HW Config (explanations see text, see also

example 3)

This concludes the station selection and configuration.

4. Commissioning


Examples of configuration and addressing

Example 1:

DP identifier Order number

0 Local : DI 4 bytes

1 Local : DO 2 bytes

Tab.4/5: Configuration example 1: Valve terminal with 3 x

8−input modules and 12 single−solenoid valves

4. Commissioning


Example 2:

DP identifier Order number Input

address

Output

address

0 Local : DO 2 bytes 34 ... 35

Tab.4/6: Configuration example 2: Valve terminal with

3single−solenoid valves and 5 double−solenoid

valves

A34.0

A34.1

A34.2

A34.3*

A34.4

A34.5

A34.6

A34.7

A35.0

A35.1

A35.2

A35.3

A35.4

A35.5

A35.6

A35.7

*Unused

10 2

3*

4

5

6

7 9

8 10

11

12

13

14

15

A = O (Output)

Fig.4/6: Addressing, example 2

Program

::= O34.4 //O0.04 (4th. valve, righthand coil):= O35.3 //O0.011 (7th. valve, lefthand coil):=

4. Commissioning


Example 3:

DP identifier Order number Input

address

Output

address

0 Local : DI 6 bytes 52 ... 57

1 Local : DO 4 bytes 52 ... 55

Tab.4/7: Configuration example 3: Valve terminal with

44inputs (+ 4 status bits) and 3 single−solenoid/

5double−solenoid valves and 16 digital outputs

*Unused

E57.3...E57.0

E56.7...E56.0

E55.7...E55.0

E54.7...E54.0

E53.7...E53.0

E52.7...E52.0

A55.7...A55.4

A55.3...A55.0

A54.7...A54.4

A54.3...A54.0

A52.0

A52.1

A52.2A52.3*

A52.4A52.5

A52.6A52.7

A53.0A53.1

A53.2A53.3

A53.4A53.5

A53.6A53.7

E = I (Input); A = O (Output)

Fig.4/7: Addressing, example 3

Program

::U I53.0 //I0.08 (2nd. input module, 1st. input):= O52.5 //O0.05 (4th. valve, lefthand coil)::U I55.4 //I1.12 (4th. input module, 5th. input):= O53.0 //O0.08 (6th. valve, righthand coil):= O54.6 //O1.06 (2nd. output module, 3rd. output)

Diagnosis and error treatment


Chapter 5

5. Diagnosis and error treatment


Contents

5. Diagnosis and error treatment 5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Overview of diagnostic possibilities 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 On−the−spot diagnosis 5−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.1 LEDs on the field bus node 5−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.2 LEDs of the valves 5−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.3 LEDs of the input/output modules 5−9 . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.4 Test routines 5−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Status bits 5−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.1 Short circuit/overload 5−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Diagnosis via PROFIBUS−DP 5−19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.1 Diagnostic words 5−19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.2 Diagnostic steps 5−20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.3 Overview of diagnostic bytes 5−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.4 Details on standard diagnostic information 5−22 . . . . . . . . . . . . . . . . . . .

5.4.5 Position of the status bits 5−27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Fault treatment 5−29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5.1 Reaction to faults in the control system 5−29 . . . . . . . . . . . . . . . . . . . . . .

5.5.2 Siemens SIMATIC S5/S7 5−30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.6 Online diagnosis with STEP 7 5−32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.6.1 Read diagnostic buffer with STEP 7 (up to V5.2) 5−32 . . . . . . . . . . . . . .

5.6.2 Device−related diagnosis with STEP 7 (up to V5.2) 5−34 . . . . . . . . . . . .

5.7 Short circuit/overload at an output module 5−35 . . . . . . . . . . . . . . . . . . . . . . . . . .

5.8 Type 04−B: Fuses for the pilot solenoids 5−36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



5.1 Overview of diagnostic possibilities

The modular valve terminal offers extensive and user−friendly

possibilities of diagnosis and fault treatment. The following

possibilities are available depending on the equipment fitted

on the valve terminal:

Fitting equipment on the valve terminal

Input modules Field bus node FB13

Diagnostic

possibilities

0

X

X

X

1

X

Status bits

Bit 27 Bit 26 Bit 25 Bit 24

0

0

1

1

X

X

0

1

0

1

X

X

0

X

X

X

X

1

X = Not relevant

LEDs Diagnostic word

654 3210 76543 217 0

Brief

description

The four status bits are

transmitted to the module

as inputs" cyclically with

the normal inputs.

The LEDs show directly

configuration faults,

hardware faults, bus

faults, etc.

The diagnostic word must

be read out and evaluated

user−program controlled

(acyclic).

Advantages Fast access to fault

messages

Fast on−the−spot" fault

recognition

Detailed fault recognition

Detailed

description

Section 5.3 Section 5.2 Section 5.4

Tab.5/1: Possibilities of diagnosis and error treatment



5.2 On−the−spot diagnosis

5.2.1 LEDs on the field bus node

The LEDs on the cover of the node indicate the operating

status of the valve terminal.

1 Green LED:

operating voltage

2 Green LED:

load voltage

3 Red LED:

fault display

POWER POWER V

BUS ERROR

1 2

3

Fig.5/1: LEDs on the node



LEDs Sequence Operating status Fault treatment

Power

ON

OFF

Operating voltage applied None

ON

OFF

Operating voltage not applied Check the operating voltage

connection for the electronics

(pin1).

POWER V

ON

OFF

Load voltage for outputs

(valves, electric outputs) applied

Check the operating voltage

connection for the outputs

(pin2).

ON

OFF


(valves, electric outputs) <21.6V

(pin2).

ON

OFF


(valves, electric outputs) <10V

off flashes redflashes green lights up green lights up red

Tab.5/2: LED display for operating and load voltage (POWER LEDs)



LEDs Sequence Operating status Fault treatment

BUS ERROR

ON

OFF

Operating status normal None

ON

OFF

Bus connection not OK.

Possible causes:

Station number does not

correspond to the configured

number

Field bus module/master is

switched off or is defective

Interrupted, short−circuited

bus connection

Incorrect number of I/O bytes

Check the ...

setting of the address selector

switch

field bus module

field bus connection

configuration

OFF

ONStation number not permitted

(>125)Correct station number

ON

OFF

Modules not fitted correctly

More than 12 I/O modules

fitted

Number of analogue channels

>12 Module type not permitted

Reduce the ...

number of I/O modules

use only permitted module

types

ON

OFF

Hardware fault Servicing required

off flashes redflashes green lights up green lights up red

Tab.5/3: LED for fault display (BUS ERROR)



5.2.2 LEDs of the valves

There is a yellow LED for each valve solenoid coil on the valve

terminal. These LEDs indicate the switching status of the

valve solenoid coils.

Valve terminal type LEDs of the valve solenoid coils

Type 03

Type 04−B

Tab.5/4: Positions of the valve solenoid coil LEDs



LED Switching position of the valve

solenoid coil

Meaning

Yellow out Basic position Logical 0 (no signal)

Yellow alight Switch position

or

Basic position

Logical 1 (signal present)

Logical 1 but:

operating voltage of outputs lies

below the permitted tolerance range

(21.6 ... 26.4V DC)

or

compressed air supply not OK

or

pilot exhaust blocked

or

servicing required

Tab.5/5: LEDs for status display of the valve solenoid coils

Short circuit/overload (only type 04−B)

The valve solenoid coils of valve terminal type 04−B are fitted

with special fuses to protect them against short circuit or

overload. The method of replacing these fuses is explained in

section 5.8.



5.2.3 LEDs of the input/output modules

Specific explanations of further I/O modules can be found in

the Supplementary description of the I/O modules."

Next to the relevant connections on the input/output mod

ules there are one or two LEDs (status displays) in the co

lours:

green (status display of the digital inputs)

yellow (status display of the digital outputs)

red (fault display of the digital outputs).

The current signal at the relevant input or output is shown by

means of the yellow and green LEDs. The red LEDs of the out

puts register a short circuit/overload at the relevant output.



1

2 3

4

Description LED Status

1 Short circuit/overload display

of the sensor power supply

(only input modules with

electronic fuse)

Red out

Red lights up

Input without short circuit/overload

Short circuit/overload at the relevant

input *)

2 Switching status display of

inputs

Green out

Green lights up

Logical 0 (no signal)


3 Switching status display of

outputs

Yellow out

Yellow alight

Output without short circuit/overload

Short circuit/overload at relevant input

or output (only input modules with

electronic fuse *))

4 Short circuit/overload display

of the outputs

Red out

Red lights up

Logical 0 (no signal)


*) Treatment of short circuit/overload see Supplementary manual for the I/O modules"

Tab.5/6: LED displays of the input/output modules



5.2.4 Test routines

Warning

Before starting the test, switch off the compressed air

supply to the valves.

You can then avoid undesired or dangerous movements of

the actuators.

Caution

This test function runs automatically in the valve ter

minal. All the valves are switched on/off cyclically.

None of the programmed lockings or further switching

conditions will be taken into account.

The valve terminal provides the following test routines:

Test routine Meaning

Test outputs Parallel All outputs are switched on/off

cyclically and simultaneously.

Byte serial All outputs are switched on/off

cyclically and simultaneously.

Display configuration data Number of individual input and

output bytes via flashing of the

LEDs POWER V and BUS ERROR

Tab.5/7: Test routines which can be set



Starting the test routine

1. Switch off the operating voltage and the load voltage

supplies (pins 1 and 2).

2. Open the node in accordance with section 3.2, Opening

and closing the node."

3. Setting the DIL switch elements.

4. Set DIL switch element 3 to OFF.

5. Set station number 199.

6. Switch on the power supplies (pins 1 and 2).

7. Set the desired test routine on the address selector

switches as follows:

Test routine Address to be set

Parallel 100, 101 or 102

Serial 103

Displaying the configuration data 104

Tab.5/8: Setting the test routine

8. Start: Set DIL switch element 1 to OFF.

If faults occur when the test routine is started, the red LED on

the node will flash quickly. The procedure must then be re

peated.



Concluding the test routine

1. Switch off the power supplies (pins 1 and 2) on the valve

terminal.

2. Set the address selector switch and the DIL switch el

ements to their original positions again.

Please note:

If the yellow LED of the valves does not light up, this may be

due to the following:

The LED or the solenoid coil is defective.

Only type 04−B:

The internal 0.315A fuse of the sub−base has burnt

through (see section 5.8).

Displaying the valve terminal configuration

With the setting Display the configuration data," the LEDs

POWER V or BUS ERROR show the number of input or output

bytes.

Concluding the test routine: Operating voltage OFF

The Display the configuration data" is shown continu

ously.

The sequence of the flashing signals can be seen in the

following diagram.



Sequence LED POWER V LED BUS ERROR Meaning

Start Starting the test routine

1 Number of input bytes of

local valve terminal inputs

2 Number of output bytes of

local valve terminal outputs

3 Number of AS−Interface

input bytes

4 Number of AS−Interface

output bytes

5 Number of input words

Analogue

6 Number of analogue output

words

New cycle New run of the test routine

Operating voltage OFF: End of the test routine

Tab.5/9: Test routine: Sequence of the flashing signals



5.3 Status bits

Irrespective of the protocol set, the valve terminal provides

four status bits for diagnostic purposes.

Please note

The four status bits of the valve terminal are only available

if the valve terminal is fitted with at least one input mod

ule.

The status bits are configured like inputs and always occupy

the four highest−value addresses of theavailable address

range. If the inputs of the addresses thereunder are not used,

the valve terminal will set them to logical zero."

The position of the four status bits within the address range

of the valve terminal can be found in the following sections on

diagnosis via the appropriate field bus protocol.



The four status bits supply coded diagnostic information with

the following meaning:

Status bits *) Diagnostic information

27 26 25 24

0 0 0 0 No fault

X 0 1 X Short circuit/overload at the output

X 1 0 X Vvalves < 21.6V **)

X 1 1 X Voutputs < 10V **)

1 X X X Vsensor < 10V or short circuit/overload in sensor supply

X X X 1 Output fault bit (AS−Interface analogue I/O)

X = Not relevant

*) The status bits can always be addressed with the four highest−value addresses of theconfigured

address range.

**) Only if the voltage monitoring has been activated (see section 3.2.2, DIL switch)

Tab.5/10: Coded diagnostic information of the four status bits



Diagnostic information Description Function

Short circuit/overload at the

output

Output short−circuited or

overloaded

Monitoring the electric outputs

of the output modules

Vvalves < 21.6V Load voltage at pin 2 (valves

and outputs) of the operating

voltage connection < 21.6V

Monitoring the tolerance of the

load voltage for valves and

electric outputs

Voutputs < 10V Load voltage at pin 2 (valves

and outputs) of the operating

voltage connection < 10V

Monitoring the load voltage for

valves and electric outputs

(no voltage, e.g. EMERGENCY

STOP)

Vsensor < 10V Operating voltage at pin1

(electronics and inputs) of

operating voltage connection

<10V

Monitoring the operating

voltage for inputs (sensors)

Shows whether an internal fuse

has been triggered (fuse on

node or at least one electronic

fuseon the input module *)

VIGE−03−FB−8−S)

Output bit Fault at AS−Interface or

hardware fault on the analogue

module

Common diagnostic information

on the AS−Interface/analogue

I/O modules

*) Electronic fuse for input modules available since February 1999.

Tab.5/11: Diagnostic information



5.3.1 Short circuit/overload

In the event of a short circuit or overload, the fault code

Short circuit/overload" will be entered in the four status bits

in the node. Depending on the field bus protocol used, the

valve terminal provides one or more diagnostic status regis

ters (bytes, words). With most field bus protocols, a short

circuit can thereby be recognized and evaluated (see sec

tion5.4).

Short circuit/overload at an I/O module

Valve terminals types 03 or 04−B can be fitted with the follow

ing I/O modules:

output modules

high−current output modules

multi I/O modules

input modules

input modules with fuse.

The reaction of these modules to a short circuit/overload is

described in the Supplementary description of the I/O

modules."



5.4 Diagnosis via PROFIBUS−DP

Valve terminal type 03/04−B provides the diagnostic informa

tion in accordance with standard EN 50170 as follows:

5.4.1 Diagnostic words

The diagnostic information of a valve terminal is grouped

together in diagnostic words. By means of these diagnostic

words, the following fault states are sent to the programmer:

Operating voltage of the valves/outputs

< 21.6 V (Vval)

Operating voltage of the valves/outputs

< 10 V (Vout)

Operating voltage of the sensors

< 10 V (Vsen)

Output overloaded or short−circuited

AS−Interface fault (bus, power and slave faults)

Fault in analogue processing

Please note

Evaluation of the Device−related diagnostic information

4...7 (octets 11 ... 14) is only sensible in conjunction with

an AS−Interface master integrated in the valve terminal.

The identifier−related or channel−related diagnosis listed in

EN 50170 is not supported.



5.4.2 Diagnostic steps

The valve terminal offers extensive diagnostic possibilities via

the PROFIBUS−DP. The diagram below shows you the steps

required for diagnosing the valve terminal. Only the diagnos

tic bits, which require a further diagnostic step, are repre

sented.

1 It is sensible to

read out Device−

related diagnosis 1

2 It is sensible to

read out Device−

related diagnoses

4 ... 7

3 It is sensible to

read out Device−

related diagnoses

2 and 3

1

1

123 04567 Bit

Station status 1

Device−related diagnosis 1

Bit123 04567

1

1

2

3

Fig.5/2: Diagnostic steps



5.4.3 Overview of diagnostic bytes

Byte * Octet ** Contents Explanation

0 1 Station status 1 See Tab.5/13



3 4 Diag.Master_Add Master address

4 5 Ident_number high byte

Manufacturer identifier (FB13 )

5 6 Ident_number low byte

Manufacturer identifier (FB13h)

6 7 Ext_Diag_Data Header Device−related diagnosis

7 8 Device−related diagnosis 1 Overview of faults

8 9 Device−related diagnosis 2 Bit no. = faulty output

9 10 Device−related diagnosis 3 Byte no. = faulty output

10 11 Device−related diagnosis 4 Fault bits AS−Interface bus slaves 0 ... 7




bold = Contents are modified by the valve terminal

* = Siemens

** = EN 50170

Tab.5/12: Overview of diagnostic bytes: Standard diagnostic information



5.4.4 Details on standard diagnostic information

The diagnostic information can be requested by the valve

terminal via the function Slave_Diag. The valve terminal

replies with an octet string of length 15.

Octet 1: Station status_1

Bit Meaning Explanation

0 Diag.Station_Non_Existent Valve terminal is no longer/not yet addressable

Possible causes:

operating voltage not applied

data cable interrupted

fault in data cable

1 Diag.Station_Not_Ready Valve terminal is not yet ready for data exchange

2 Diag.Cfg_Fault The configuration data received from the master do not

agree with those ascertained by the valve terminal.

3 Diag.Ext_Diag There is a Device−related diagnosis

Possible causes:

short circuit/overload at electric outputs or sensor

supply for inputs

VValves < 21.6 V VOutputs < 10 V VSensor < 10 V AS−Interface faults

faults in analogue data processing

4 Diag.Not_Supported 1 = Valve terminal does not support the function

requested

5 Diag.Invalid_Slave_Response Always 0 (set by valve terminal)

6 Diag.Prm_Fault Last parametrizing telegram faulty

7 Diag.Master_Lock Always 0 (set by valve terminal)

bold = Contents are modified by the valve terminal

Tab.5/13: Diagnostic bits station status 1





0 Diag.Prm_Req 1 = Master must configure the valve terminal again

1 Diag.Stat_Diag 1 = Master must request diagnostic data until this bit is

set to 0

2 Always 1 (set by valve terminal)

3 Diag.WD_On 1 = Watchdog (response monitoring) activated

4 Diag.Freeze_Mode Not supported

5 Diag.Sync_Mode Not supported

6 Reserved

7 Diag.Deactivated Always 0 (set by valve terminal)

bold = Valve terminal related bits

Tab.5/14: Diagnostic bits of station status 2



0 ... 6 Reserved

7 Diag.Ext_Diag_Overflow Always 0 (set by valve terminal)

Tab.5/15: Diagnostic bits of station status 3



Further octets

Octets 4 ... 7: Overview

Octet Designation Explanation

4 Diag.Master_Add Master address:

The address of the master, which parametrized the

valve terminal, is entered in this octet.

5 ... 6 Ident_number Manufacturer identification:

These octets contain the manufacturer identification:

FB13H for the Festo valve terminal type 03/04−B.

7 Ext_Diag_Data

(Device−related diagnosis)

Header Device−related diagnosis:

This octet represents the header for the device

diagnosis. The valve terminal enters the fixed value 8

in this octet, i.e. 8 octets Device−related diagnosis",

incl. the header octet, are made available/trans−

ferred, irrespective of the equipment fitted on the

valve terminal, e.g. with/without analogue

processing, with/without AS−Interface master.

Tab.5/16: Overview of the octets 4 ... 7



Structure of Device−related diagnosis

Octet 8: Device−related diagnosis 1


0 AS−Interface fault (bus fault) 1 = AS−Interface bus faulty

1 AS−Interface fault (nominal−

<> actual configuration)1 = AS−Interface nominal configuration is not the same as

the AS−Interface actual configuration

2 Short circuit/overload at

electric outputs

1 = At least one electric output short−circuited or

overloaded. The faulty output can be localized more

accurately with Device−related diagnoses" 2 and 3.

3 AS−Interface fault (power

failure)

1 = AS−Interface power supply voltage outside of

tolerances

4 Vsen Supply voltage for sensors < 10 V or short circuit/overloadof sensor supply of an input module

5 Vval *) Supply voltage for valve coils <21.6 V *)

6 Vout *) Supply voltage for valve coils and electric outputs <10V *)

7 Analogue faults 1 = Short circuit of an analogue voltage input or hardware

fault on the analogue module

*) Only with activated voltage monitoring (see section 3.2.2, DIL switch)

Tab.5/17: Diagnostic bits Device−related diagnosis 1





0 ... 7 Bit no. of channel with fault

message

In this octet the valve terminal enters the bit no. of the

first short−circuited or overloaded channel of an output

module. The entry remains saved until all faults have been

rectified.



0 ... 7 Bit no. of channel with fault

message

In this octet the valve terminal enters the bit no. of the

first short−circuited or overloaded channel of an output

module. The entry remains saved until all faults have been

rectified.

Tab.5/18: Diagnostic Device−related diagnoses 2 and 3

Octets 11 ... 14: Device−related diagnoses 4 ... 7

Octet Meaning Explanation

Each set bit (log. 1") of this octet represents a faulty

AS−Interface slave (see manual for AS−Interface master).

11 Device−related diagnosis 4 Fault bits AS−Interface bus slaves 0 ... 7




Tab.5/19: Structure of Device−related diagnoses 4 ... 7



5.4.5 Position of the status bits

Mounted inputs Byte/octet no. Addresses of the

status bits

None None available

4 1

12 2

20 3

28 4

36 5

44 6

52 7 4, ..., 7

60 8

68 9

76 10

84 11

92 12

96 *) 13

*) Inputs 97 ... 100 cannot be used

Tab.5/20: Position of the status bits



Example:

Valve terminal with 40 inputs (+ 4 status bits) and 20 outputs.

Peripheral addresses

Inputs: 68

Outputs: 68

Configuration Status bits

Inputs

Outputs

8DI 8DI 8DI 8DI 8DI 8DI

8DO 8DO 8DO

or Byte/octet 6, bits 4, ..., 7

(I73 4 I73 7)

Inputs

Outputs

016 016 016 016 016 016

032 032 032

(I73.4 ... I73.7)

Tab.5/21: Example of configuration



5.5 Fault treatment

5.5.1 Reaction to faults in the control system

With the following faults, the behaviour of the Festo valve

terminal type 03/04−B depends on the configured behaviour

of the master module:

telegram failure

master stopped

interruption in the bus cable.

Depending on the setting or configuration, all the outputs

(valves and electric outputs) will be switched off or retain

their status.

Warning

· Make sure that valves and outputs are put into a safe

state when the faults named occur.

An incorrect status of the valves and outputs may lead to

dangerous situations.

Please note

Please observe the following if the outputs are reset in the

event of a PLC stop, field bus interruption or field bus

fault:

Single−solenoid valves move to the basic position

Double−solenoid valves remain in the current position

Mid−position valves move to the mid−position (depend

ing on valve type: pressurized, exhausted or blocked).



5.5.2 Siemens SIMATIC S5/S7

With these controllers, you have the possibility of determin

ing the reaction of the valve terminal to the faults named

(details see controller manual).

Almost all configuration programs contain the function Re

sponse monitoring." For the operating modes named, the

time specified corresponds to the drop−off time of the valves

and electric outputs.

There are two ways in which you can set the control system

to react to faults:

hard fault reaction: When a fault occurs, the controller

switches to the operating mode STOP."

soft fault reaction: When a fault occurs, the controller

remains in the operating mode RUN."

Control system Module Meaning STOP RUN

SIMATIC S5 with

IM308C

OB23 Reaction to QVZ with direct

periphery access

default OB is programmed

OB24 Reaction to QVZ with periphery

access via process image


OB35 Reaction to PEU

(periphery not clear)


SIMATIC S7/M7 OB82 Reaction to a device−specific

diagnosis


OB86 Reaction to failure of a DP slave default OB is programmed

QVZ: Quitting delay; OB: Organisation module; PEU: Periphery not clear

Tab.5/22: Fault reaction STOP and RUN with S5/S7

Further details on response monitoring can be found in the

relevant controller manuals.



Possibilities for reading out the diagnosis for S5/S7

The diagnosis for PROFIBUS−DP is supported in the various

control systems by function modules. These read out the

slave diagnosis and write it into a data range of the user

program.

Control system Function module See... Manufacturer

SIMATIC S5 with IM 308C FB 192

IM 308C"

Manual ET 200 decentral

periphery system"

Siemens

SIMATIC S5 with

S5−95U/DP master

FB 230

S_DIAG"

Manual ET 200 decentral

periphery system"

Siemens

SIMATIC S5 with SF 50/

DP master

FB 230

S_DIAG"

Manual Programmable valve

terminal with SB/SF 50"

Festo

SIMATIC S7/M7 SFC 13

DP NRM_DG"

Reference manual System

functions and standard

functions"

Siemens

Tab.5/23: Information on diagnosis with S5/S7

Example for a STEP 7 user program

STL Explanation

CALL SFC 13 Reading request

REQ:=TRUELADDR:=W#16#03FE Pointer at diagnostic address, e.g. 1022d = 03FEh

(see mask Properties DP slave" in HW Config.)

RET_VAL:=MW100 If fault occurs, output fault code

RECORD:=P#M110.0 WORD 7 Pointer at start of data range for diagnosis

and length of diagnostic data

BUSY:=M10.0 Reading concluded

Fig.5/3: Example



5.6 Online diagnosis with STEP 7

Direct diagnostic events in conjunction with the valve

terminal can be:

Decentral periphery: station failure

Communication between slave and master interrupted.

Faulty component (see device−specific diagnosis)

Transition of the operating status from START to RUN

(nominal/actual difference exists)

The configuration data of the valve terminal do not

agree with the periphery.

Valve terminal has incorrect DIL/rotary switch setting.

5.6.1 Read diagnostic buffer with STEP 7 (up to V5.2)

The diagnostic buffer of STEP7 offers the possibility of dis

playing diagnostic events of the S7 systemin the sequence in

which they occur.

Prerequisites:

HW Config has been accessed.

Proceed as follows (Fig.5/4):

1. Switch from offline to online 1.

2. Click with the right−hand mouse button on the CPU in the

rack 2.

3. Click on [Module Information] in the context menu which

now appears. The window Module Information" will be

shown 3.

4. Select the register Diagnostic Buffer" 4.

5. Click on the event and read the details. These supply

more detailed information on the further procedure and

depend on the S7 controller 5sed.



5

1 2 3 4

Fig.5/4: Online diagnosis via Diagnostic Buffer" (explanation see text)



5.6.2 Device−related diagnosis with STEP 7 (up to V5.2)

You can display fault messages of the device−related diag

nosis via the window Module Information" (see Fig.5/5):

1. Click with the right−hand mouse key on the icon of the valve

terminal 1.

2. Click on [Module Information] in the context menu which

now appears. The window Module Information" will be

shown.

3. Read the diagnostic information 2.

1 2

Fig.5/5: Device−related diagnosis with STEP 7 (explanation see text)



5.7 Short circuit/overload at an output module

Detailed information on input and output modules can be

found in the supplementary manual I/O modules."

In the event of a short circuit or overload:

the digital output will be switched off

the red LED will light up

the short circuit fault bit of the diagnostic word will be set

to logical 1

the fault code Short circuit/overload" will be entered in

the four status bits.

In order to activate the output again, proceed as follows:

Step Explanation

Eliminate short

circuit/overload

Set output to 0

(RESET)

Manual (control)

automatically in the PLC program

The fault bit in the diagnostic word of the

valve terminal is reset to logical 0.

Tab.5/24: Eliminating a short circuit/overload

The output can then be reset to logical 1." If the short circuit

still exists, the output will be switched off again.



5.8 Type 04−B: Fuses for the pilot solenoids

The valve solenoid coils of valve terminal type 04−B are fitted

with special 0.315 A fuses (quick acting) to protect them

against short circuit or overload. These fuses are located on

the printed circuit board (behind a cover) in each manifold

sub−base:

single−solenoid manifold sub−base: one fuse each

double−solenoid manifold sub−base two fuses each.

Replacing 0.315A fuses

In order to replace burnt through fuses proceed as follows

(see Fig.5/6):

1. Switch off the compressed air supply and the power

supply (pins 1 and 2).

2. Open the cover of the manifold sub−base.

3. Carefully remove the defective/burnt through fuse from

the base (see diagram).

4. Insert new fuse (0.315 A, quick−acting)

5. Close the cover.



1

1 2 3

1 Fastening screws for the cover

2 Left−hand fuse for pilot solenoid 12

3 Right−hand fuse for pilot solenoid 14

Fig.5/6: Replace the fuses for the pilot solenoid coils

Further information can be found in the Pneumatics manual

for the valve terminal type 04−B.



Technical appendix

A−1Festo P.BE−VIFB13−03−EN en 0503f

Appendix A

A. Technical appendix

A−2 Festo P.BE−VIFB13−03−EN en 0503f

Contents

A. Technical appendix A−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Technical specifications A−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Cable length and cross−sectional area A−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3 Examples of circuitry A−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3.1 Power supply for type 03 internal layout A−13 . . . . . . . . . . . . . . . . . . .

A.3.2 Power supply for type 04−B internal layout A−14 . . . . . . . . . . . . . . . . .

A.4 Commissioning with the general DP master A−15 . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.1 Bus start A−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.2 Send parametrizing data A−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.3 Check the configuration data A−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.4 Transferring input and output data A−20 . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.5 Read diagnostic information A−22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.6 Example of addressing A−22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.7 Implemented functions and service access points (SAP) A−24 . . . . . . . .

A.4.8 Bus parameters/reaction times A−24 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.9 Device master file (GSD) A−25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4.10 Configuration examples A−26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



A.1 Technical specifications

General information

Temperature range

Operation

Storage/transport

− 5... + 50°C

− 20... + 60°C

Protection class as per EN 60529, valve terminal

fitted completely, plug connector inserted or

provided with protective cap

IP65

Protection against electric shock

(protection against direct and indirect contact as

per IEC/DIN EN 60204−1)

by means of PELV circuits

(ProtectiveExtra−Low Voltage)

Electromagnetic compatibility

Interference emitted

Resistance to interference

Tested as per DIN EN 61000−6−4 (industry) *)

Tested as per DIN EN 61000−6−2 (industry)

Vibration and shock

Vibration

Shock

Tested as per DIN/IEC 68/EN 60068 part 2−6

When fitted on a wall: Severity class 2

When fitted on a hat rail: Severity class 1

Tested as per DIN/IEC 68/EN 60068 part 2−27

When fitted on a wall: Severity class 2

When fitted on a hat rail: Severity class 1

*) The valve terminal is intended for industrial usage.

Severity

class

Vibration Shock

1 0.15 mm path at 10...58 Hz

2 g acceleration at 58...150 Hz

±15 g at 11 ms Duration; 5 shocks in

each direction

2 0.35 mm path at 10...60 Hz

5 g acceleration at 60...150 Hz

±30 g at 11 ms Duration; 5 shocks in

each direction



Operating voltage for electronics and inputs

Pin 1 (operating voltage connection)

Rated value

Tolerance

24 V DC (protected against incorrect polarity)

± 25 % (18...30V DC)

Internal inputs

2 A, slow−blowing

Residual ripple 4 Vpp

Current consumption (at 24 V) 200mA + sum of current consumption of inputs

Fuse for inputs/sensors Internal 2 A, slow−blowing

Power consumption (P)

Calculation P [W] = (0.2 A + ∑ IInputs) ⋅(24V

Bridging time (dropinlogic voltage) Min. 20 ms

Load voltage for outputs/valves

Pin 2 (load voltage connection)

Rated value

Tolerance

24 V DC (protected against incorrect polarity)

± 25% (18...30V DC)

Internal inputs

2 A, slow−blowing

Residual ripple 4 Vpp

Current consumption (at 24 V) 10mA

+ sum of current consumption of electric outputs

+ sum of current consumption of switched

valve solenoid coils

See section 3.5.1.

Fuse for outputs/valves External fuse required (typ. 10 A, see circuitry

example chapter 3.5.2)

Power consumption (P)

Calculation P[W] =

(0.01A + ∑Ielectric outputs + ∑ISolenoid coil) ⋅ 24V



Field bus

Protocol PROFIBUS−DP as per EN 50170

Design RS 485, floating

Transmission type Serial asynchronous, half−duplex

Baud rate 9.6...12000kBaud, automatic baud rate recognition

Cable type Depending on cable length and baud rate: see controller manual

Technical specifications for the pneumatics and valves can be

found in the Pneumatics manual" for your valve terminal.

Technical specifications for the I/O modules can be found in

the Supplementary description of the I/O modules."



A.2 Cable length and cross−sectional area

Please note

In order to understand the following information, the

reader must already be familiar with the contents of

chapter 3 Installation." This section is directed exclusively

at personnel trained in electrotechnology.

A load−dependent drop in voltage occurs on all three cables

of the power supply to a valve terminal. This can cause the

voltage at pin 1 or pin 2 of the power supply connection to be

outside the permitted tolerance.

Recommendation:

· Avoid long distances between the power unit and the

valve terminal.

· Ascertain suitable cable lengths and cross−sectional areas

in accordance with the following graphs or formulae.

Please note that:

the graphs supply approximate values for cross−

sectional areas 1.5 and 2.5 mm2.

the formulae supply exact values for any cross−

sectional area.

Please note

The following graphs and formulae assume that the

cross−sectional areas of the power supply cables (pins 1,

2and 3) are the same.



Ascertaining with a graph

Proceed as follows:

1. Calculate the maximum current consumption of the

outputs/valves (I2).

2. Ascertain the lowest voltage to be expected during

operation (VBmin) on the power unit. Take into account:

the load dependency of the power unit

the fluctuations in the primary mains voltage.

3. Read off the permitted cable length in the table valid for

your cross−sectional area.

Example for 1.5 mm2:

VBmin = 22.8 V; I2 = 2 A; Lmax = 25 m



VBmin

Cable length

Current I2 [A]

0 10 20 30 40 50

−10%

21.6

22

23

24

25

26

26.4

+10%

[V]

[m]

14A 12A 10A 8A 6A

4A

3A

2A

Fig.A/1: Calculate the max. cable length with 1.5 mm2 cross−sectional area

VBmin

Cable length

Current I2 [A]

0 10 20 30 40 50

−10%

21.6

22

23

24

25

26

26.4

+10%

[V]

[m]

14A 12A 10A 8A

6A

4A

3A

2A

Fig.A/2: Calculate the max. cable length with 2.5 mm2 cross−sectional area



Ascertaining with a formula

Proceed as follows:

1. Calculate the maximum current consumption of the inputs

and electronics (I1) as well as of the outputs/valves (I2).

2. Ascertain the lowest voltage to be expected during oper

ation (VBmin) on the power unit. Take into account:

the load dependency of the power unit

the fluctuations in the primary mains voltage.

3. Enter the values in the appropriate formula. The equival

ent circuit diagram and the example explain the correla

tions.



T 10 A

Pin 1

Pin 2

Pin 3

T 3.15 A

AC

DC

RL1 VL1 RL2 VL2

RI1 RI2

RL0 VL2+VL1

0V

Vterminal

I1

I2

I0

Power supply

Valve terminal

Equivalent circuit diagram

L

VB

1

2

3

1 Line resistor (incoming) RL1 + RL2

2 Line resistor (returning) RL0

3 L = distance (cable length)

Fig.A/3: Equivalent circuit diagram for power supply



Formula for cable length:

L (VBmin − 21.6V) · A · κCU

2 · I2 + I1

The following means:

21.6 V: VTERMINAL = 24 V ± 10 %, minimum: 21.6 V

VBmin = minimum power supply (at power unit)

I1 = current for electronics and inputs

I2 = current for outputs/valves

A = cable cross−sectional area (uniform e.g. 1.5 mm2)

κ = conductance value of the cables

(uniform e.g. κCu = 56 )m

mm2 · Ω

Example:

I1 = 1 A

I2 = 5 A

VBmin = 24 V

VTERMINALmin= 21.6 V

κCu = 56m

mm2 · Ω

Result of example:

L 18 m for A = 1.5 mm2

L 30 m for A = 2.5 mm2



A.3 Examples of circuitry

1 24 V

Operating voltage

supply for

electronics

andinputs

2 24 V

Load voltage

supply for

outputs/valves

3 0V

4 Earth/ground

connection

1

2

3

4

Fig.A/4: Pin assignment of the power supply connection on the node



A.3.1 Power supply for type 03 internal layout

1 Electric outputs *)

2 Valves *)

3 Connection for

power supply of

node type03

4 Potential

equalization

5 Load voltage can

be switched off

separately

6 Power unit

(e.g.central

power supply)

7 24 V electronics *)

8 Electric inputs/

sensors (fused

internally)

1 2

8

7

230V

3.15A

10A

2A

24V

24V ± 10%

0V

456

3

4

*) Must be fused externally

Fig.A/5: Example of circuitry and internal layout of type 03



A.3.2 Power supply for type 04−B internal layout

1 Electric outputs *)

2 Adapter cable

3 Valves max. 50 %

concurrence

(fused internally)

4 Connection for

power supply for

adapter plate

(type 04−B)

5 Potential

equalization

6 Load voltage can

be switched off

separately

7 Power unit

(e.g.central

power supply)

8 24 V electronics *)

9 Electric

inputs/sensors

(fused internally)

1

2

7

230V

3.15A

10A

2A

24V

24V ± 10%

0V

3

56

8

4

9

*) Must be fused externally

Fig.A/6: Example of circuitry and internal layout of type 04−B



A.4 Commissioning with the general DP master

Valve terminal type 03/04 from Festo can be controlled by

any PLC, PC or industrial PC with a PROFIBUS−DP module in

accordance with EN 50170.

Further information Read the information on the following themes in the

appropriate sections:

Addressing rules, status bits, module consistency,

FREEZE and SYNC: chapter 4

GSD: section 4.3

Function and position of the status bits: chapter 5

Before commissioning or programming, compile a configur

ation list of all connected field bus slaves. On the basis of this

list you can:

carry out a comparison between the NOMINAL and the

ACTUAL configurations to ascertain if there are any con

nection faults.

access these specifications during the syntax check of a

program, in order to avoid addressing faults.

Configuration of the CP system requires a very accurate pro

cedure, as the modular structure sometimes demands differ

ent configuration specifications for each valve terminal.

Please observe here the specifications in the following sec

tions.



Sequence of configuration entries

Caution

Always configure inputs before outputs".


must correspond to the equipment fitted on the valve

terminal.

The configuring of additional inputs and outputs as a later

reserve is not permitted.

A.4.1 Bus start

In order to commission the valve terminal correctly, the DP

master must carry out the following functions in the sequence

specified:

1. send parametrizing data

2. check the configuration data

3. transfer input and output data (cyclic data exchange)

4. read diagnostic information.

The composition and contents of the individual telegrams are

described in the following sections.



A.4.2 Send parametrizing data

Set_Prm The parametrizing data are transferred from the DP master

to the valve terminal with the function Set_Prm.

Octet 1: Station status


0 Reserved

1

2

3 WD_On Response monitoring of the valve terminal on/off:

0 = off

1 = on

4 Freeze_Req 0 = FREEZE mode not requested by the master

1 = FREEZE mode set by the master

5 Sync_Req 0 = SYNC mode not requested by the master

1 = SYNC mode set by the master

6 Unlock_Req Bit 7 Bit 6 Explanation

7 Lock_Req 0 0 min TSDR + slave parameters may be overwritten

0 1 Valve terminal released for other masters

1 0 Valve terminal blocked for other masters

1 1 Valve terminal released for other masters

Tab.A/1: Octet 1: Station status



Further octets

Octet Designation Explanation

2 and 3 WD_Fact_1

WD_Fact_2

Range 1...255: The response monitoring time of the

valve terminal is transmitted with these two octets:

TWD [s] = 10 ms x WD_Fact_1 x WD_Fact_2

4 Minimum station delay

responder (min TSDR)

The minimum time the valve terminal must wait,

before the reply telegram may be sent to the DP

master.

5 and 6 Ident_number Transmission of the manufacturer identifier of the

valve terminal (=FB13h); parametrizing telegrams

to the valve terminal are only accepted if the

transmitted and the programmed manufacturer

identifiers are the same.

7 Group_Ident Not supported by the valve terminal

8 ... 32 User_Prm_Data Not supported by the valve terminal

Tab.A/2: Octets 2 ... 32

A.4.3 Check the configuration data

Chk_Cfg The configuration data are transferred from the DP master

to the CP system with the function Chk_Cfg.

Please note

The configuration of a valve terminal can be carried out as

follows:

an identifier byte for n x 8 inputs each and

an identifier byte for n x 8 outputs each or

an identifier byte each for

the sum of the inputs and the sum of the outputs.



Summary of parameters (Chk_Cfg):

Octet 1−n: Identifier bytes

Permitted identifiers for valve terminals from

Festo:

Number of I/Os Valve terminal I/Os

Inputs Outputs

up to 8 016d 010h 032d 020h

up to 16 017d 011h 033d 021h

up to 24 018d 012h 034d 022h

up to 32 019d 013h 035d 023h

up to 40 020d 014h 036d 024h

up to 48 021d 015h 037d 025h

up to 56 022d 016h 038d 026h

up to 64 023d 017h 039d 027h

up to 72 024d 018h 040d 028h

up to 80 025d 019h 041d 029h

up to 88 026d 01Ah

up to 96 027d 01Bh

up to 104 028d 01Ch

d = decimal; h = hexadecimal

Tab.A/3: Overview of parameters

Example Configuring a valve terminal with up to 28 inputs and

24outputs.

Station no.: 20

Configuration: Function: Chk_Cfg

Octet 1: 19d

Octet 2: 34d



A.4.4 Transferring input and output data

Data_Exchange The cyclic exchange of data is accomplished with the

function Data_Exchange.

With this function the output data for the valve terminal is

transmitted as an octet string of length x. The octet string

length depends on the number of identifier bytes.

Please note

With the function Data_Exchange, the valve terminal

expects the output data for the valves and electric

outputs.

The input data + the status bits are sent to the master as

a reply telegram.

Due to the modular character of the valve terminal, the

length of the user data telegrams may differ.



Summary of parameters (Data_Exchange):

Octet 1: I/O data byte_1

Bit 0: Input/output x *)

Bit 1: Input/output x+1

. . .





. . .



Bit 0: Input/output y *)

Bit 1: Input/output y+1

. . .

Bit 7: Input/output y+7

. . .


Bit 0: Input/output z *)

Bit 1: Input/output z+1

. . .

Bit 7: Input/output z+7

. . .


Bit 0: Input/output t+8


. . .


*) x, y, z, t = Address offset of the master module



A.4.5 Read diagnostic information

Slave_Diag The diagnostic data are requested by the valve terminal with

the function Slave_Diag (see chapter 5, section: Diagnosis

via PROFIBUS−DP).

Set_Prm With the function Set_Prm you have the possibility of deter

mining the watchdog time (WD_Fact_1, Octet 2, WD_Fact_2,

Octet 3). In the event of a fault, e.g. a bus failure, the valve

terminal will switch off all the valves and electric outputs

after the parametrized time.

A.4.6 Example of addressing

The following diagram shows as an example a valve terminal

with:

10 valves

16 electric inputs

8 electric outputs.



1

0 1 2 3

Octet1(bits) Octet2(bits)

0

5

4

7

6

1

2

3

4

5 7

6

1

4

5

6

7

0

1

2

3

Octet3(bits)

1

Octet3(bits)

0/1

2/3

4/5

6/7

0/1

2/3

4/5

6/7

0/1

2/3

4/5

6/7

Octet2 Octet1

2 2

1 Incoming user data from the DP master

2 Outgoing user data for the master (bold = status bits)

Fig.A/7: Example of addressing



A.4.7 Implemented functions and service access points (SAP)

Function Available Destination SAP

(DSAP)

Data_Exchange Yes NIL

RD_Inp Yes 56

RD_Outp Yes 57

Slave_Diag Yes 60

Set_Prm Yes 61

Chk_Cfg Yes 62

Get_Cfg Yes 59

Global_Control Yes 58

Set_Slave_Add No 55

Tab.A/4: Overview of implemented functions and service

access points

A.4.8 Bus parameters/reaction times

Baud rate (kBit/s) max TSDR (TBit) min TSDR (TBit)

...187.5 60

500 100

1500 15011

3000 250

11

6000 450

12000 800

Tab.A/5: Bus parameters and reaction times



A.4.9 Device master file (GSD)

Reference sources for the GSD see section 4.3.

In addition to slave−typical entries (Ident. number, Revision,

etc.), the device master file also contains a selection of ident

ifiers. These identifiers are divided into 7 main groups:

1. Digital inputs of the valve terminal (incl. 4 status bits)

2. Digital outputs of the valve terminal (pneumatic sub−

bases and electric outputs)

3. Digital AS−Interface inputs

4. Digital AS−Interface outputs

5. Analogue inputs

6. Analogue outputs

7. AS−Interface parametrizing

Enter the identifiers in the sequence specified.

Please note

You can configure max. 7 identifiers. The individual ident

ifiers must correspond to the equipment on the valve ter

minal.

Additional inputs/outputs as reserves are not permitted.

If identifiers for certain modules are not used, enter the

subsequent identifiers.



A.4.10 Configuration examples

Example 1

Configured

I/Os

Number of

bytes

Consistency Identifier

60 inputs 8 (DI) 1 byte 023

32 outputs 4 (DO) 1 byte 035

Tab.A/6: Configuration example 1: Valve terminal with

60inputs and 26 valve coils

Example 2

Configured

I/Os

Number of

bytes

Consistency Identifier

44 inputs

+4 status bits

6 (DI) 1 byte 021

16 valve coils

8 outputs

3 (DO) 1 byte 034

Tab.A/7: Configuration example 2: Valve terminal with

44inputs, 16 valve coils and 8 electric outputs

Index

B−1Festo P.BE−VIFB13−03−EN en 0503f

Appendix B

B. Index

B−2 Festo P.BE−VIFB13−03−EN en 0503f

Contents

B. Index B−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Index


A

Abbreviations XI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Address assignment, General information 4−6 . . . . . . . . . . . .

B

Baud rate 3−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Branch line lengths 3−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bus termination 3−20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C

Cable

Connecting to plug/socket 3−4 . . . . . . . . . . . . . . . . . . . . . .

Field bus 3−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Load voltage 3−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply A−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration entries, Identifiers 4−16 . . . . . . . . . . . . . . . . . .

Connecting

Field bus 3−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply 3−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connection for optical−fibre waveguide 3−19 . . . . . . . . . . . . .

Connections

Electric modules 1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field bus 3−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ISO modules 1−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAXI modules 1−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MIDI modules 1−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply 3−24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Current

Cable selection A−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Calculating the current consumption 3−22 . . . . . . . . . . . . .

External fuse 3−24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Index


D

Designated use VI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device master file (GSD) 4−21 , A−25 . . . . . . . . . . . . . . . . . . . .

Device−related diagnosis 5−34 . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnosis PROFIBUS−DP 5−4 . . . . . . . . . . . . . . . . . . . . . . . . . .

Device−related diagnosis 5−25 . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic steps 5−20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DP standard 5−19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LEDs 5−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Octets 4...7 5−24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Station status 5−22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of diagnostic bytes 5−21 . . . . . . . . . . . . . . . . . . .

Diagnostic words 5−19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIL switch 3−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DP master

General A−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Siemens 4−22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E

Earthing

Components 2−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Potential equalization 3−26 . . . . . . . . . . . . . . . . . . . . . . . . .

EMERGENCY STOP circuit 3−24 . . . . . . . . . . . . . . . . . . . . . . . .

End plates 2−4 , 2−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Example of addressing 4−28 . . . . . . . . . . . . . . . . . . . . . . . . . .

Example of configuration 4−28 . . . . . . . . . . . . . . . . . . . . . . . . .

Examples, Configuring the general DP master A−26 . . . . . . . .

F

Fault treatment 5−3 , 5−29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field bus baud rate 3−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field bus cable 3−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Index


Field bus interface 3−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field bus length 3−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field bus plug 3−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting onto a hat rail 2−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FREEZE 4−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuse

External 3−24 , 3−27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internal 3−27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pilot solenoids 5−36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G

General DP master

Bus parameter/reaction times A−24 . . . . . . . . . . . . . . . . . .

Bus start A−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check the configuration data A−18 . . . . . . . . . . . . . . . . . . . .

Examples of configuration A−26 . . . . . . . . . . . . . . . . . . . . . .

Implemented functions A−24 . . . . . . . . . . . . . . . . . . . . . . . .

Request diagnostic information A−22 . . . . . . . . . . . . . . . . .

Send parametrizing data A−17 . . . . . . . . . . . . . . . . . . . . . . .

Service access points (SAP) A−24 . . . . . . . . . . . . . . . . . . . . .

GSD (device master file) A−25 . . . . . . . . . . . . . . . . . . . . . . . . .

I

Important user instructions IX . . . . . . . . . . . . . . . . . . . . . . . . .

Inputs, Calculating the number of 4−5 . . . . . . . . . . . . . . . . . . .

L

LED display

Inputs 5−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Node 3−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outputs 5−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Index


M

M12 adapter 3−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Master

General A−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Siemens 4−22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Module consistency 4−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

O

Online diagnosis, STEP 7 5−32 . . . . . . . . . . . . . . . . . . . . . . . . .

Outputs, Calculating the number of 4−5 . . . . . . . . . . . . . . . . .

P

Pictograms X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pin assignment

Field bus interface 3−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply connection 3−25 . . . . . . . . . . . . . . . . . . . . . . .

Potential equalization 3−26 . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply

Cable length A−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connection 3−24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power unit 3−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switching on 4−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power unit 3−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PROFIBUS−DP, Cyclic exchange of data A−20 . . . . . . . . . . . . . .

R

Reverse key 3−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rotary switch 3−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Index


S

Selecting the profile 4−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Send parametrizing data, General DP master A−17 . . . . . . . .

Service VIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setting

Station number 3−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Voltage monitoring 3−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setting the address 3−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setting the station number 3−9 . . . . . . . . . . . . . . . . . . . . . . . .

Short circuit 5−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Siemens

Configuration entries 4−16 . . . . . . . . . . . . . . . . . . . . . . . . . .

Fault treatment 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SIMATIC S5/S7 5−30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Station selection 4−20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Status bits 4−14 , 5−15 , 5−27 . . . . . . . . . . . . . . . . . . . . . . . . .

STEP 7 4−23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration 4−26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device−related diagnosis 5−34 . . . . . . . . . . . . . . . . . . . . . . .

Online diagnosis 5−32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Station selection 4−24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strain relief 3−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switching status, Inputs 5−9 . . . . . . . . . . . . . . . . . . . . . . . . . .

Symbol files 4−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SYNC 4−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

T

Target group VIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical specifications A−3 . . . . . . . . . . . . . . . . . . . . . . . . . . .

Text markings X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V

Valves

ISO 1−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Index


MAXI 1−3 , 1−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MIDI 1−3 , 1−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Documents

Valve terminal type 03/04−B - Festo · 2020-03-30 · type 03/04−B in conjunction with the PROFIBUS−DP field bus protocol as per EN 50170 (DIN 19245). The valve terminal can