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© Schmalz 09.04.2020 Seite 1
AUTOMOTIVE SOLUTIONS
Vacuum-Handling Systems - HomeSolutions for the Automotive Industry
Processes and Applications
VACUUM LIFTER VACUMASTER
Safe and ergonomic handling ofheavy loads weighing up tp multiple tons
ALUMINIUM CRANE SYSTEMS
Perfectly matched aluminiumoverhead crane systems and jibcranes for your handling system
VACUUM TUBE LIFTER JUMBO
Quick and efficient movement ofworkpieces up tp 300 kg
SERVICE
Individually Tailored Service –Worldwide!
© Schmalz 09.04.2020 Seite 2
Solutions for the automotive industry – OverviewProcesses and Applications
Manual handling processes can be turned into ergonomic and efficient workplaces by the use of vacuum handling systems in most departments of carmanufacturers.
Logistics
Press shop Body Shop Paint Shop
Plastic part manufacturing
Mechanical workshops
Third-party manufacturing (Tier-1)
Pre-assembly Assembly
All Applications
© Schmalz 09.04.2020 Seite 3
Industry segment solutions automotiveAll applications / products
BATTERIES PRESS SHOP
WIND-SHIELDS
PROPELLER-SHAFTS
EXHAUST-UNITS
RIMS & WHEELS
KLT &CARD-BOARD
BRAKE-DISKS
RUBBER BALES
SXT TOOLING TEXTILES
VACU-MASTER
CRANE SYSTEMS JIB CRANES FLAT JIB
© Schmalz 09.04.2020 Seite 4
PRESS SHOPIn the automotive industry, the press shop is where metal sheets (plates) are turned into pressed parts such as hoods, roofs, and much more.
In this process step, Schmalz vacuum tube lifters are used to place pressed parts such as cross beams, roofs, and hoods into the provided transport containers. The tube lifters are equipped with special suction cups which do not deform the components and can adapt to free-form surfaces. They are able to apply extremely high lateral forces even on oiled surfaces. This ensures flexible handling of the components in a rapid and safe manner.
Solutions for the automotive industry
Disposal on the press line
Processes and Applications
© Schmalz 09.04.2020 Seite 5
BODY SHOPDepending on the level of automation, the body in white produced during body construction is frequently manufactured with the aid of industrial robots. Schmalz vacuum tube lifters are particularly useful in the case of a minimal level of automation, but their main application in the field of body making is as an emergency strategy.
In this process step, Schmalz vacuum tube lifters are used to transfer car body parts from load carriers into specific equipment or to load welding cells.
Solutions for the automotive industry
Handling of car body parts
Processes and Applications
© Schmalz 09.04.2020 Seite 6
PAINT SHOP
Virtually all process steps in the paint shop are now fully automated, though barrels and other small containers can still be found in most cases. The tube lifter JumboFlex is the ideal tool for handling these small containers.
Solutions for the automotive industry
Ergonomic tube lifter for trunks
Processes and Applications
Schmalz vacuum tube lifters are the perfect solution for handling smaller containers, such as barrels, in paint shops.
Combined with our Aluminium crane systems, the JumboFlex is also a perfect lifting device fortrunks and hoods. Due to the flexibility of the tube lifter, new and additional derivatives andmodels can usually also be handeled without big investments.
© Schmalz 09.04.2020 Seite 7
PLASTIC PART MANUFACTURINGGranulates, semi-finished products, and even complete assemblies are handled in the field of plastic part manufacturing. Schmalz vacuum tube lifters are ideally suited to handling assemblies, bags, and semi-finished products such as tanks.
Solutions for the automotive industry
Handling of tanks
Processes and Applications
© Schmalz 09.04.2020 Seite 8
Solutions for the automotive industryProcesses and Applications
ASSEMBLY AND FINAL ASSEMBLYManual work is a prominent part of assembly processes. The demands placed on an assembly worker are very high. Consequently, the potential health hazards are also significant. Yet handling solutions are only accepted if they do not impact upon productivity. As a result, simple operation, safety, and dynamic performance are core requirements.
In this assembly environment, Schmalz tube lifters are used to transport the workpieces. The vacuum tube lifters are employed in virtually all handling processes outside the vehicle:
© Schmalz 09.04.2020 Seite 9
Solutions for the automotive industryProcesses and Applications
LOGISTICSThe production logistics in an automotive plant ensure the smooth and punctual flow of materials. The complete spectrum of parts is affected by the production logistics. The workpieces must be made available on the line either as sorted parts or in sequences. Vacuum technology from Schmalz implements these processes either manually or automatically. The dynamic performance of tube lifters ensures that everything arrives at the right time.
© Schmalz 09.04.2020 Seite 10
JUMBO FLEX JUMBO ERGO JUMBO SPRINTApplicationFast and frequent lifting and moving of workpieces weighing up to 300 kg, for example: Handling of workpieces such as tanks,
glass panels, exhaust systems, etc. as part of internal logistics processes
Loading and unloading of load carriers, dollies, machining tools
Your Benefits Increased productivity thanks to reduced
handling and loading times Secure, damage-free gripping with
vacuum technology Minimization of downtimes due to
employee injury Enhanced employee motivation Handling by just one person
Vacuum Tube Lifter JumboQuick and efficient movement of workpieces weighing up to 300 kg
• One-hand operation for smaller workpieces such as tanks, glass panels, and exhaust systems
• Max. lift capacity of 20 kg, 35 kg, and 50 kg
• For workpieces with different formats such as cardboard boxes, barrels and windshields
• Max. lift capacity of 35 kg to 300 kg
• For compact workpieces such as bags and raw rubber bales
• Max. lift capacity of 35 kg to 300 kg
© Schmalz 09.04.2020 Seite 11
COMPLETE SYSTEMJUMBOFLEX BATTERY
AREA GRIPPER JUMBOFLEXBATTERY SEALING FOAM
Application Handling of starter batteries of various
sizes and geometries Commissioning of starter batteries at the
system supplier Just-in-sequence provisioning at the
automotive manufacturer Use at distributors in the spare parts
businessSchmalz Solution Vacuum tube lifter JumboFlex with
ergonomic one-hand operation Special area gripper with sealing foam for
starter batteries with varying cover geometries
No retooling necessary for different battery sizes and geometries
No space required between batteries thanks to vacuum gripping from above
Also usable when mechanical solutions fail, for example in the case of high packing density and batteries without handles
Max. load of complete system: 27 kg
Vacuum Tube Lifter JumboFlex BatteryHandling of Starter Batteries
• The system JumboFlex Battery was designed with special components to fit all safety regulations
• Universal gripper for handling virtually all types of starter batteries
• Highly durable, flexible sealing foam to maximize the number of batteries than can be handled
Type Max. lift capacity[kg]
Workpiece formatStandard sizes Max. lifting speed [m/min] Max. lifting[mm] Height [mm] Lifting tube Ø [mm]
JumboFlex Battery 27 LN1 – LN5 60 1.800 2.800 120
© Schmalz 09.04.2020 Seite 12
BELL-SHAPED SUCTION CUP(ELASTODUR)
Application Frequent and rapid lifting and movement
of workpieces up to 300 kg Removal of components from press outlet
conveyor and their loading into provided workpiece carriers
Handling of large and heavy components, such as roofs, floors, and structural parts
Can be used as a production aid or emergency strategy
Schmalz Solution Vacuum tube lifter JumboErgo for large-
area components Special automotive suction cups for sheet
metal are highly adaptable and offer extremely high lateral forces on oily surfaces, while the structure of the friction surface prevents deformation
The suction cups were developed specifically for press and body shop applications
Extremely quick handling to match the performance of state-of-the-art presses and their stroke rates
Vacuum Tube Lifter JumboErgoDisposal on the Press Line
Ergonomic handing of floor parts with JumboErgo
• Suitable for very oily surfaces
• Very high lateral forces
• Adaptable• Extremely robust
Ergonomic handling of roofs with JumboErgo
MODULAR GRIPPING SYSTEM• Lightweight gripper
construction thanks to aluminum sections
• Low-height and sleek design thanks to beams with integrated vacuum
SUCTION CUP FOR SHEET METAL APPLICATIONS (NBR)• Very high lateral
forces• Long service life• Wide product range
SUCTION CUP CONNECTIONS• Diverse suction cup
connections (spring plunger, rigid, articulated, etc.)
• Freely positionable
© Schmalz 09.04.2020 Seite 13
Application Frequent and rapid lifting and movement
of workpieces up to 300 kg Removal of components from press outlet
conveyor and their loading into provided workpiece carriers
Handling of large or heavy Worpieces otstructural components
Can be used as a production aid or emergency strategy
Schmalz Solution System for the assembly of flexible
lightweight tooling for the automotive industry
More than 2,200 configurable swivel arms Easy adaptation to changes and retrofits Few, compact components Low storage requirements Simple design and fast assembly
Vacuum Tube Lifter JumboErgo und JumboFlexDisposal on Press Line with Schmalz Tooling System SXT
Schmalz Tooling SXT with suction cups SAX for handling formed body parts
SXT Gripper for JumboFlex-Application
SXT Gripper for formed body parts
© Schmalz 09.04.2020 Seite 14
Application Handling of vehicle glass (front and rear
windshields) of various sizes and geometries
Commissioning of glass panels at the system supplier
Just-in-sequence provisioning at the automotive manufacturer
Use at distributors in the spare parts business
Schmalz Solution Vacuum tube lifter JumboFlex with
ergonomic one-hand operation for verticalapplications
Vacuum tube lifter JumboErgo with two-hand operation for horizontal handling
Special glass suction cups designed toleave minimal marks when handling glass
No retooling necessary for different glasspanel sizes and geometries
Rapid handling with JumboFlex (up to 300 pics per hour possible)
Tube Lifters JumboFlex and JumboErgoHandling of Automotive Glass
Ergonomic handling of front windshields
Ergonomic one-hand operation of JumboFlex with rotation
VARIANTS OF GRIPPERS ANDSUCTION CUPS
Ergonomic control handle for horizontal handling
Ergonomic workspace with swiveling vacuum workbench
Handling of front windshields
© Schmalz 09.04.2020 Seite 15
FOUR HEAD SUCTION GRIPPER WITH ROTATION
Tube Lifters JumboFlex and JumboErgoVariants of Grippers and Suction Cups for Automotive Glass handling
• Continuous rotation of glass panels without coiled cables or hoses
• Turning glass panels by 180°
BELLOWS SUCTION CUPS FOR GLASS SAB HT1• Special HT1
material leaves no marks
• High lateral forces• Temperature
resistant up to 170°C
SWIVELING WORKPIECESBY 90°• At the push of a
button, the pneumatic swiveling unit PSE enables safe and ergonomic swiveling of workpieces weighing up to 120 kg
SWIVELING WORKBENCH PVT• Swiveling of the
work-piece by 180°• Foot pedal for
operation• Pneumatic or
electrical vacuum generation
MODULAR DOUBLE GRIPPER• Various suction cup
types can be combined to suit the individual application
• Suction cups can be applied at variable lengths
SUCTION PLATES SGF• For use on glass
with a very high lateral force
• Suction plates for automated and manual handling of glass
RIGID FOUR HEAD SUCTION GRIPPER • Dynamic handling
solution• Optimum
sequencing solution• For handling glass
panels from the load carrier into the vehicle or for loading a robot cell
SUCTION CUP COVERS SU• Suction cup covers
for handling glass without leaving marks on the surface
© Schmalz 09.04.2020 Seite 16
HANDLING WITHOUT / WITH MINIMAL MARKSThe marks left by a suction cup are dictated by its design and its material. The design affects the behavior of the suction cup when lifting and depositing a workpiece – the relative movement of the sealing lip on the glass surface. The more movement occurs, the greater the risk of marks, either due to the material itself or the environmental dirt that has settled on the suction cup. Of course, the material of the suction cup also has a huge impact on the marks that it leaves. The HT1 material from Schmalz produces excellent results in this regard – mark-free and minimal chemical fingerprint.
Tube Lifters JumboFlex and JumboErgo
Marks left by nitrile PVC (widely used material in the glass industry)
Suction Cups for Automotive Glass handling
Marks left by HT1
© Schmalz 09.04.2020 Seite 17
GRIPPER FOR PROPELLERSHAFTS
Application Handling of cardan shafts of various sizes
and geometries Handling device for the production of
cardan shafts Handling device for sequencing in
supermarkets and other intralogistics applications
Handling device for installation of cardan shafts, provided that work is performed from above
Schmalz Solution Vacuum tube lifter JumboFlex with
ergonomic one-hand operation Standard components from standard
range No retooling necessary for different shaft
diameters and lengths No locking, closing, or similar steps
required Max. load of complete system: 50 kg
Tube Lifters JumboFlexHandling of Propeller Shafts
Ergonomic and rapid handling of propeller shafts
• Rapid handling of cardan shafts
• Handling of different types without retooling
• The suction cups can be applied at any positions along the beam
VACUUM SUCTION CUPS• Bellows suction
cups are extremely adaptable
• Handling of various radii
© Schmalz 09.04.2020 Seite 18
Application Handling of aluminium or steel rims in
different sizes Handling device for the production and
shipment preparation of aluminium Rims Handling device for sequencing in
supermarket dept. and other intra logisticsareas.
Schmalz Solution Safe handling of aluminium rims Prevention of damage thanks to elastic
mounting on the inner diameter of the wheel hub
Vacuum Tube Lifter JumboFlex withergonomic one-hand operation
Two grippers for different sizes of innerdiameter of wheel hub until max. Ø85 mm.
Vacuum Tube Lifter JumboFlexHandling of Aluminium and Steel Rims
Absolutely horizontal handling – Perfect for placing in shipping boxes.
© Schmalz 09.04.2020 Seite 19
Vacuum suction cup with foam rubber seal
Anwendung Häufiges und schnelles Heben und
Bewegen von Werkstücken bis 300kg Abnahme der Bauteile vom Pressen-
Auslaufband und deren Beladung in bereitgestellte Werkstück-träger
Handhabung von großen und schweren Bauteilen, wie z. B. Dach, Boden, Strukturbauteil
Als Produktionshilfsmittel oder als Notstrategie einsetzbar
Schmalz-Lösung Vakuum-Schlauchheber JumboErgo für
großflächige Bauteile Spezielle Automobilsauger für den
Blechbereich, die sehr anpassungsfähig sind, bei öligen Oberflächen extrem große Querkräfte haben, deren Struktur der Reibfläche dafür sorgt, dass keine Verformungen auftreten und insbesondere für Anwendungen im Presswerk und Karosseriebau entwickelt wurden.
Sehr schnelles Handling des Jumbos um mit modernen Pressen und deren Hubzahlmithalten zu können.
Vacuum Tube Lifter JumboFlexHandling of Exhaust Systems
Ergonomic handing of exhaust systems with JumboFlex
• Standard size• Foam rubber adapts
to surface contour
Special gripper on JumboFlex for handling exhaustsystems
Specific vacuum suction cup• Can be adjusted to
suit specific exhaust system designs
Vacuum suction cup with foam rubber seal• Configurable size to
ensure the best possible fit for all relevant sizes
Dust filter with differential pressure monitor and signal• High level of
process reliability and availability
Application Handling of exhaust systems of various sizes
and geometries Handling of exhaust systems with two outlets
as well as single pipe systems Commissioning and installation of exhaust
systems Just-in-sequence provisioning at the
automotive manufacturer Use at distributors in the spare parts
business Use in the production of exhaust systems
Schmalz Solution Vacuum tube lifter JumboFlex with
ergonomic one-hand operation Special area gripper with sealing foam for
exhaust systems with varying geometries In the case of single-pipe exhaust systems,
the same gripper can be used for many models
Twin-pipe systems can be handled quickly and easily. The suitable gripper can be easily created using components from the standard Schmalz range
Vacuum suction cup with foam rubber sealConfigurable size to ensure the best possible fit for all relevant sizes
© Schmalz 09.04.2020 Seite 20
Application Handling of small load carriers of various sizes
and geometries Handling of standard boxes, particularly VDA
boxes Handling of non-standardized box geometries Handling of cardboard of various geometries and
weights Commissioning at OEMs, system suppliers, and
distributors Very rapid handling (up to 300 picks per hour)
Schmalz Solutions Vacuum tube lifter JumboFlex with ergonomic
one-hand operation The standardized interface enables individual
adaptation with affordable prices and rapid delivery times
A wide range of boxes, cardboard, and other workpieces can be handled with the grippers of the Schmalz range
Quick and simple operation of JumboFlex and JumboSprint results in extremely high acceptance among employees
Tube Lifters JumboFlex and JumboSprintHandling of Small Load Carriers and Cardboard
Ergonomic handing of small load carriers with JumboFlex
Ergonomic operation of JumboFlex for handling cardboard boxes
Ergonomic operation of JumboSprint
© Schmalz 09.04.2020 Seite 21
Mechanicalbox fork gripper
Tube Lifters JumboFlex and JumboSprintHandling of Small Load Carriers and Cardboard
• Mechanical gripper for simple engagement with boxes
• Available in different fork sizes
Gripper for boxes with recesses or finger holes• Handling from
inside and outside possible
• One-hand operation
Mechanicalwire basket fork gripper• Mechanical gripper
for simple engagement with wire baskets
• Available in different fork sizes
Recessed grip or finger hole gripper• Handling from inside
and outside possible• Two-hand operation
Small load carrier grippers 300x400• Secure lifting of
small load carriers• Handling from
above, thus suitable for high pallet load densities
Suspensionbox gripper• Mechanical gripper
for recessed grips• Simple attachment
since both hooks have the same orientation
Small load carrier grippers 400x600• Secure lifting of
small load carriers• Handling from
above, thus suitable for high pallet load densities
Vacuum gripper for dispos-able small load carriers• Scissor-type
grippers with lateral vacuum suction cups; suitable for load carriers that cannot be handled from above
© Schmalz 09.04.2020 Seite 22
Four-head suction cup
Tube Lifters JumboFlex and JumboSprintHandling of Small Load Carriers and Cardboard
• For larger cardboard boxes
• Simultaneous handling of two boxes possible
Multiple suction cup
• For inhomogeneous and unstable cardboard boxes
• Individual suction cups optimally compensate for unevenness
Round suction cup withquick-change adapter• For compact
workpieces such as cardboard boxes, buckets, barrels
Double suction cup
• For clamped, glued, strapped, or open cardboard boxes
© Schmalz 09.04.2020 Seite 23
Brake disk gripperAnwendung Häufiges und schnelles Heben und
Bewegen von Werkstücken bis 300kg Abnahme der Bauteile vom Pressen-
Auslaufband und deren Beladung in bereitgestellte Werkstück-träger
Handhabung von großen und schweren Bauteilen, wie z. B. Dach, Boden, Strukturbauteil
Als Produktionshilfsmittel oder als Notstrategie einsetzbar
Schmalz-Lösung Vakuum-Schlauchheber JumboErgo für
großflächige Bauteile Spezielle Automobilsauger für den
Blechbereich, die sehr anpassungsfähig sind, bei öligen Oberflächen extrem große Querkräfte haben, deren Struktur der Reibfläche dafür sorgt, dass keine Verformungen auftreten und insbesondere für Anwendungen im Presswerk und Karosseriebau entwickelt wurden.
Sehr schnelles Handling des Jumbos um mit modernen Pressen und deren Hubzahlmithalten zu können.
Tube Lifters JumboFlex and JumboSprintHandling of Brake Disks
Ergonomic handling of brake disks
• No scratching as opposed to mechanical solutions such as hooks or clamps
• Rapid suction of front and rear side• Different types possible
Gripping head for the handling of brake disks
Radio remote control SRC and storage rack• Activation and
deactivation of vacuum generator during breaks at the push of a button
• Energy savings of up to 40 %
• Storage rack for JumboFlex
Lockablemotor-protection switch• Activation and
deactivation of vacuum generation
• Protection against thermal overload
Application Handling of break disks of different sizes and
geometries Commissioning of brake disks at the system
supplier Just-in-sequence provisioning at the
automotive manufacturer Use at distributors in the spare parts
business
Schmalz Solution Vacuum tube lifter JumboFlex with
ergonomic one-hand operation Special designed round gripper with stable
suction cups for the handling of different radii and materials
© Schmalz 09.04.2020 Seite 24
ApplicationHandling of textiles in the automotive sector, e.g.: Interior trim such as headliner Materials for masking interior trim, particularly in
the door area Carpets Heat mats Acoustic mats
Schmalz Solution Vacuum tube lifter JumboErgo with ergonomic
operator handle Special vacuum suction cup that can adapt to
different geometries No retooling required for different non-rigid
components Suitable for extremely porous components If the workpieces cannot be vacuum-gripped,
needle grippers can be used as an alternative
Vacuum Tube Lifter JumboErgoHandling of Automotive Textiles
Ergonomic handling of textiles with JumboErgo Handling using needle grippers with JumboErgo
© Schmalz 09.04.2020 Seite 25
Application Loading of conveyor belts with rubber
bales Handling of different types of bags. This
application shows its advantages particularly when handling bags of varying materials such as paper, plastics, perforated or closed with JumboFlex
Return of rework treats
Schmalz Solution Vacuum tube lifter JumboFlex with
ergonomic one-hand operation Vacuum tube lifer JumboSprint with two
handed operations unit for handling of rubber bales and rework treads
Tube Lifters JumboFlex and JumboSprint and JumboErgo LowStackHandling in the Tire Plant
Ergonomic loading of conveyor with Jumbo LowStack Ergonomic loading of the conveyor belt with JumboSprint
Ergonomic handling of bags
© Schmalz 09.04.2020 Seite 26
UPPER LAYERS LOWER LAYERS
Tube Lifter JumboErgo LowStackErgonomic handling in the Tire Plant with JumboErgo Low-Stack
• Ergonomic lifting of rubber bales and loading of conveyor belts in upper layers.
• Particularly back-friendly handling of rubber bales in far lower layers.
SAFE, FAST AND GENTLE FOR YOUR EMPLOYEESThe Jumbo Low-Stack from Schmalz is the ideal and ergonomic handling solution for picking up workpieces from deep layers or for deep immersion in transport containers.Due to the high handling unit design, the control unit is guided in front of the body even in low positions. This prevents the operator's upper body from being above the control unit.If the raw rubber bales are quickly released from one another, the operator is thus protected from facial injuries. The vertical arrangement of the control handle prevents injuries to fingers and hands.
© Schmalz 09.04.2020 Seite 27
Bag handling with silicone skirt
Tube Lifters JumboFlex and JumboSprint and JumboErgo LowStackHandling in the Tire Plant
• You can even get this type of tube lifter as an EX proof version
• Even partial perforated bag can be handled with a skirt
Combined gripping system with hook and vacuum• This gripping system
could be used for moving parts by vacuum or if this is not possible by a mechanical hook
Round gripper for rubber handling with JumboFlex 50• The suction head
adapts excellently to odd surfaces
• Up to 50 kg can be moved with this unit
Bag handling with silicone skirt • The dynamic
performance of tube lifters ensures that everything arrives at the right time
• Even partial perforated bags can be handled with a skirt
Handling of natural rubberbales• Uneven surfaces of
the natural bales are compensated by the 1.5 fold bellows suction cup
Handling of butyl rework rolls
Handling of natural rubberbales
Handling of Rework treads
• Even unwieldy rework products can be easily handled
• Even bales from the bottom layer can be gripped with the suction cup
• Ergonomic lifting aid for treads
© Schmalz 09.04.2020 Seite 28
One gripper with diverse applications Uneven surfaces of the different contours are compensated by the 1.5 fold bellows suction cup. Therefore the gripper is universally applicable.
The rubber bale gripper - for the perfect holdOur double gripper with thorns promises the perfect grip for raw rubber bales in tire production.For all contours - the spikes ensure that the rubber bale - and not the film - is gripped securely.
Tube Lifters JumboFlex and JumboSprint and JumboErgo LowStackHandling in the Tire Plant
Universal gripper for sacks and rubber bales
Double gripper especially for rubber bales packed in foil
© Schmalz 09.04.2020 Seite 29
ApplicationFor handling large, flat and largely suction-tight workpieces e.g.: Loading and unloading CNC laser cutting machines
with metal sheets Loading and unloading CNC machining centers with
metal or plastic sheets Handling and positioning of glass sheets during
production and installation
Your Benefits Efficient, damage-free handling of heavy loads Ergonomic and health-conscious operation Excellent work safety and process reliability thanks to
vacuum reservoir and audible warning device Long service life due to robust mixture of steel,
aluminum, and high-strength plastic Minimal operating costs thanks to regulated vacuum
generator with energy-saving function (Comfort version)
Vacuum Lifting Devices VacuMasterSafe and ergonomic handling of heavy loads weighing up to multiple tons
Vacuum lifting device VacuMaster Basic for loading of a CNC machining center
Product OverviewThe right solution for any task: With their modular system, the VacuMaster Basic and VacuMasterComfort cover all standard applications up to 750 kg. Schmalz also offers additional lifting devices tailored to the individual requirements of specific industries and applications.
© Schmalz 09.04.2020 Seite 30
HORIZONTAL HANDLING 90° SWIVELING 180° TURNING
Vacuum Lifting Devices VacuMasterSafe and ergonomic handling of heavy loads weighing up to multiple tons
Basic model with vacuum generator, audible warning device, vacuum gauge, motor protection switch and protected by a sturdy metal cover• For loads of up to 750 kg
Basic model supplemented with electrical drive for jolt-free, continuous swiveling through 90°• For loads of up to 500 kg
Basic model supplemented with electrical drive for jolt-free, continuous turning through 180°• For loads of up to 500 kg
© Schmalz 09.04.2020 Seite 31
Application Handling of coils and slit coils, e.g. for
positioning on a decoiler mandrel orthin and ultra-thin sheet metal, steeland stainless steel, metal foils, tinplate, and aluminum
Maximum slit coil thickness of 3.0 mm (aluminum) or 1.5 mm (steel)
Continuous swiveling up to 90°
Design and Function Vacuum lifting device with vacuum
sections (suction rings) that can be switched on/off separately
Electric vacuum pump for short evacuation times
Electric drive for precise, continuous swiveling of load
Audible warning device and vacuum reservoir for protection against vacuum drop in case of a power failure
Transparent suction plate for simple positioning
Vacuum Lifting Devices VacuMaster CoilHandling of Coils
VacuMaster Coil
Suction plate with three separate vacuum clamps
Design of VacuMaster Coil
Your Benefits Handling of different sized coils
with a single device Exact positioning and secure
suction of coils Damage-free gripping without
mechanical clamping Loads can be swiveled
effortlessly and set down flush with the floor
© Schmalz 09.04.2020 Seite 32
Aluminum Overhead Crane Systems
Aluminium overhead crane
Perfectly matched aluminum overhead crane systems and jib for your handling systemYour Benefits Ergonomic handling thanks to outstanding
low-friction operation and low moving mass
Reduced processing times thanks to high-speed operation and positioning accuracy
Aligns to individual requirements in terms of budget and load-bearing capacity
High reliability thanks to high-quality, wear-resistant components
Maximum safety thanks to independent strength calculations of all load-bearing components according to the FEB method
Easy mounting thanks to intelligent modular system
State-of-the-art design (DIN EN 13001: Hoist class HC2, hoist type HD1)
Application Modular crane system permitting the
flexible and cost-efficient configuration of individual crane solutions
Suitable for use in almost any internal production, assembly, or logistics process for the manual or automatic handling of all types of load
Particularly suited to large workspaces Maximum load of up to 1,200 kg
© Schmalz 09.04.2020 Seite 33
Aluminum Overhead Crane SystemsFlexible Crane System for Large Work Spaces
Your Benefits Ergonomic handling thanks to outstanding
low-friction operation and low moving mass
Reduced processing times thanks to high-speed operation and positioning accuracy
Aligns to individual requirements in terms of budget and load-bearing capacity
High reliability thanks to high-quality, wear-resistant components
Maximum safety thanks to independent strength calculations of all load-bearing components according to the FEB method
Easy mounting thanks to intelligent modular system
State-of-the-art design (DIN EN 13001: Hoist class HC2, hoist type HD1)
Application Flexible crane system for huge work
spaces Modular ceiling suspension system of
Schmalz will be designed and produced to customer needs
Single girder, single runways, multiple runways could be designed out of the same modular base
Design
© Schmalz 09.04.2020 Seite 34
Lightweight and robustaluminum section Weight-optimized extruded section with hollow
chamber geometry (weight from 3 kg/m) Reinforced vertical support Aluminum natural anodized (EN AW 60 63 T66) Five section sizes for loads weighing up to 1,200
kg Section lengths up to 8,000 mm, can be extended
as needed using rail connectors Dovetail for retroactive mounting of variable end
stops Lateral slots for connecting accessories
Aluminum Overhead Crane SystemsInnovative Basic Components
Load-bearing capacity of aluminum sections SRA
*Reinforced section suitable for SRA-105, SRA-140, SRA-180, and SRA-220
© Schmalz 09.04.2020 Seite 35
Service station
Aluminum Overhead Crane SystemsInnovative Basic Components
• Simple replacement of transport trolleys
• Available for all section sizes
• Fully resilient depending on the section size
Safety ropes• Safety ropes for
crane girder, crane runway, and hoists
Accessories• Crane girder pivot
mounted • Fixed end stops with
a form fit for a maximum of safety
• Cushioned end stops for a gentile stopping
Electrical traction drive• Drive loads
weighing up to 500 kg in overhead crane systems
• Low noise and vibration levels thanks to soft start and stop
© Schmalz 09.04.2020 Seite 36
Aluminum Jib Cranes
Aluminium jib crane
Excellent ergonomics due to perfect low-friction operationYour Benefits Outstanding low-friction operation thanks
to low moving mass High-speed operation and positioning
accuracy Supports ergonomic operation while
reducing strain on workers Large operating range thanks to generous
swivel angle Adjustable travel path thanks to variable
end stops High-quality wear-resistant components Modern design with anodized surfaces Designed in accordance with DIN 13001:
Hoist class H2, stress group B2
Aluminum Jib Cranes The ergonomic and safe transport of all
types of load at the workplace Use in combination with hoists such as
chain hoists, cable hoists, cable balancers or vacuum lifting devices
Flexible integration thanks to column or wall mounting
Maximum load of up to 1.000 kg
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Aluminum Jib Cranes
Aluminium jib with slewing angle limiter with process monitoring
Ergonomic workplace crane solutions
Aluminum jib minimizes the force required• Optimal low-friction operation thanks to aluminum extruded section
with hollow chamber geometry• Material: Aluminum natural anodized• (EN AW 60 63 T66) • Easy swiveling thanks to low mass • (weight from 3 kg/m)• Easy jib alignment for exact positioning of the load• In each case, two fixed and variable end stops for adjusting the travel
path are included
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Aluminium Jib Cranes for areas withheight restrictions
Illustration of space savings through vacuum dragging
Ergonomic workplace crane solutions
ALUIMINIUM FLAT JIB IN COMBINATION WITH VACUUM CABLECARRIER FOR ENERGY SUPPLY IN JUMBOFLEX APPLICATIONS
• Reduction of height due to flat jib• Eliminate interfering edges caused by standard trailing lines
for vacuum supply hoses• Jib length modular up to 5.000 mm • Lower edge of jib up to 4.000 mm
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Aluminium Jib CranesErgonomic workplace crane solutions
Responsive pivot bearing• Effortless swiveling even
close to the pivot bearing• Easy mounting even when
the ceiling height is low thanks to two separate bearing bolts
• Maintenance-free spherical bearing
Smooth-running transport trolley
Trailing cable• Energy supply via cable trolley
in the aluminum section• Suitable for power cables (flat
cables) and hoses (vacuum and compressed air)
Conductor line• Wireless power supply via
insulated plastic rails• There are no cable storage
devices or cable loops to cause interference
• Travel path between pivot bearing and transport trolley up to 400 mm larger
• Stable die-cast aluminum construction
• Secure attachment of all manner of hoists
• Optimum running performance thanks to large rollers made from high-performance plastic
Force required to swivel jib of Schmalz aluminum jib cranes compared to conventional steel jib cranes
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CAD data and planning tool
Schmalz ServicesYour Added Value from Planning to Implementation
Product data in 2D and 3D for the individual components facilitates project planning for system integrators and design offices.
Assembly and start of operationsOur experienced service technicians will take care of the complete assembly for you - including electrical connection and initial safety inspections in accordance with DGVI rule 100-500 and DGUV code 52.
Project start-up on siteOur experienced system consultants in field sales will advise you on-site and together you will find the optimum crane solution for your application.
Globally!
System design
The extensive expertise of our specialists and the use of innovative IT systems always ensures a safe and economic system design.
Regular safetyinspectionWe will be happy to take care of the annual safety inspections in accordance with BGR 500 and BGV D6 for you. Secure attractive conditions for this with our convenient service contracts.
WarrantyTraining andoperation
We provide training for your employees on-site so that you can operate your crane system optimally. During ongoing operation, we promise to quickly and reliably provide you with replacement and spare parts.
When you choose Schmalz products, you’re putting your trust in quality that’s “Made in Germany”. Ask for a warranty for our crane systems. Should the need arise, we can quickly be on-site anywhere in the world to provide you with further as-sistance.
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WE MAINTAIN A WORLDWIDE SALES NETWORK IN ORDER TO PROVIDE OUR CUSTOMERS FAST AND COMPETENT ADVICE. WITH THIS SERVICE, WE HAVE MADE SCHMALZ AN INTERNATIONAL NAME.
20 SCHMALZ COMPANIES
67 INTERNATIONAL SALES PARTNERS
Schmalz Services
https://www.schmalz.com/en/services/consultation/select-customer-adviser/international-sales-partner/
Globally at your service!
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Vacuum Handling SystemsHighlights
Greifer zur Handhabung von Bremsscheiben
Working ergonomicallyMusculoskeletal disorders are the most common reason for absence and sick leave from work. One particular cause of these disorders is lifting and carrying loads during the workday. Even when handling lighter loads, employees often move several tons per shift. For this reason, experts recommend using lifting aids for frequent lifting and carrying, even of lighter loads. Vacuum handling systems from Schmalz are the perfect tools for lifting and carrying both light and heavy loads. The ergonomic working posture is gentle on the spine and back muscles, thus minimizing the risk of absences due to employee injuries.
Increased productivityVacuum handling systems from Schmalz makeyour working processes more ergonomic andmore productive: Handling speeds remain at a consistently high level Reduced work-related strain increases employee motivation Unproductive downtimes, such as during machine loading, are
reduced Gentle handling minimizes waste
Maximum safety and reliabilityBei der Entwicklung unserer Handhabungs-systeme hat die Sicherheit für Bediener und Prozess höchste Priorität. Alle Schmalz Produkte erfüllen oder übertreffen geltende europäische und inter-nationale Sicherheitsstandards: Konsequente Einhaltung von Sicherheitsfaktoren und -
vorschriften Gestaltung sicherer Arbeitsplätze im Sinne der
Leitmerkmalmethode Verschiedene Warn- und Schutzsysteme Durchdachtes Bedienkonzept zum Schutz vor Bedienfehlern Hochwertige Qualität „Made in Germany“ Umfangreiche Serviceleistungen
Recommendation by the German Federal Ministry of Labor and Social Affairs for implementing the European Directive 90/269/EWG
Comparison of handling speeds between handling with the vacuum tube lifter and manual handling Annual UVV inspection by Schmalz service technicians
DANIEL EBERHARDTInternational Industry Segment and Key Account Management Automotive
T: +49 7443 [email protected]
J. Schmalz GmbHJohannes-Schmalz Str. 172293 Glatten