v09 e k19 Sheaves

7/28/2019 v09 e k19 Sheaves

1/33

Intelligent Brake-Systems

Know-How&

Quality

fromIBS

SheavesProduction according to DIN and special design

7/28/2019 v09 e k19 Sheaves

2/33

Sheaves

Nielandstrae 5358300 Wetter/Ruhr

Phone +49 (0) 2335 8012-0Fax +49(0) 2335 8012-12

E-Mail: [email protected]: www.ib-systeme.de

IBS IntelligentBrake Systems

> Principles or the production

DIN, other standards, special design, customers request

> Production o the sheave

Machined, welded, laminated, cast

> Designs

Spoke, core, double core type

> Bearing o the sheave

Slide bearing, friction bearing, roller bearing, without bea-

ring (e.g. bore with tting groove)

> Groove profle

According to DIN 15061, throat sheaves, special grooves,

(e.g. double groove)

> Special design

e.g. sheaves for furnace, heat resistant more than 200 C

INDUSTRIAL BRAKES THRUSTERS PRESSURE OIL UNITS COUPLINGS HYDRAULIC BUFFERS

CELLULAR BUFFERS RAIL CLAMPS STORM PROTECTION SHEAVES REPAIR SERVICE

7/28/2019 v09 e k19 Sheaves

3/33

Chapter 19

Page 1 of 31Sheaves

IBS Intelligent Brake-Systems D-58300 Wetter/Ruhr www.ib-systeme.de V 09 - 120420

General

Welded sheaves have proved their performance in both domestic and foreign markets. They are used as

elements in machines for construction, extraction, in mines and for transportation.

Description

Our experience in the production of welded sheaves also allows us to offer you a wide range of products

for the domestic and foreign markets. We can also offer you different types so that all technical

requirements of a project or a certain product can be met.

The design solutions are presented in the following:

Type A

Sheaves made of plating open

down the centre with the groove

formed by cold forming. Due to

their design and construction, they

are normally used for small

diameters.

Type B

Sheaves with spokes, one of two

spokes has an inclination of 30%, with

variable sections. Depending on the

diameter, end draw or the machine

group, for which the sheaves are

meant to be used, the spokes have a

customised cross section.

Type C

Sheaves with convex pulleys which

make a more even stress

distribution on the hub possible. So

that model C is of great practical

use for very high starting torques.

Type D

Sheaves made with a light central

core and lateral stiffeners, mounted in

a radial pattern. Model D is used for

heavy load responsibility machines.

7/28/2019 v09 e k19 Sheaves

4/33

7/28/2019 v09 e k19 Sheaves

5/33

Chapter 19

Page 3 of 31Sheaves with bronze bushings


MOD. D

MOD. C

MOD. B

MOD. A

r

1

23

1

d d

D4

5

d

d

b

45

l

5

4 3 2

1

1

r

45

l

b

d

d

d d

D

The sheaves are also supplied without bronze bushing with bore d4.

Dimensions in [mm]

D1 Rope r d2 bE9

d3H7

d4 d5 I1-0.2

ca.Weight inkg

125 bis 5 2.5 145 18152025

222632

40 25 2

160 5-6.5 3.2 185 22

20253035

26323645

60 30 3

200 6-8 4 230 28354050

455060

757590

404040

4

250 8-10 5 285 32405060

506072

7590100

504540

6.5

315 10-13 6.3 360 36506070

607285

90100115

606050

10

355 12-14 7 400 366070

80

7285

95

100115

125

7070

60

15

7/28/2019 v09 e k19 Sheaves

6/33

Chapter 19



Dimensions in [mm]

D1 Rope r d2 bE9

d3H7

d4 d5 I1-0.2

ca.Weight inkg

400 13-16 8 444 40708090

8595

105

115125140

807060

20

450 15-18 9 506 488090100

95105115

125140150

908070

28

500 16-20 10 556 50

8090100110

95105115125

125140150165

100908070

33

560 18-22 11 636 60

90100110125

105115126140

140150165180

1101009080

41

630 20-25 12.5 700 60

100110125140

115125140160

150165180200

12511010090

58

710 22-28 14 780 60110125140

125140160

165180200

130120110

74

800 26-32 16 880 70

110125140160

125140160180

165180200230

140130120110

92

900 30-36 18 1000 80

125140160200

140160180220

180200230280

160150140130

115116118124

1000 32-40 20 1100 83

125140

160180200

140160

180200220

175200

230245280

200180

170160150

130130

132135136

1120 37-45 22,5 1240 100

140160180200220

160180200220240

200230245280290

225200180170160

162164165168168

1250 40-50 25 1385 110

160180200

220240

180200220

250270

230245280

290325

240225200

180170

220220228

230232

7/28/2019 v09 e k19 Sheaves

7/33

Chapter 19



MOD. D

MOD. C

MOD. B

MOD. A

r

1

23

1

d d

D4

5

d

d

b

45

l

5

4 3 2

1

1

r

45

l

b

d

d

d d

D

Dimensions in [mm]

D1 Rope r d2 bE9

d3H7

d4 d5 I1-0.2

ca.Weight inkg

100 bis 5 2.5 125 18

12152025

18222632

40 25 1.5

125 5-6.5 3.2 150 22202530

263236

50 30 2

160 6-8 4 190 283540

50

4550

60

7070

90

40 3

200 8-10 5 235 32405060

506072

7590100

504040

4

250 10-12.5 6.3 290 36506070

607285

90100115

606050

7

315 12-15 8 359 40

60708090

728595105

100115125140

70706060

10121211

7/28/2019 v09 e k19 Sheaves

8/33

Chapter 19



Dimensions in [mm]

D1 Rope r d2 bE9d3

H7d4 d5 I1

-0.2

ca. Weightin kg

355 14-17 9 411 48708090100

8595105115

115125140150

80707060

16

400 16-20 10 456 50

708090100110

8595105115125

115125140150165

80100908080

21

450 18-22 11 526 60

8090100

110125

95105115

125140

125140150

165180

90110100

9090

30

500 20-25 12.5 570 60

90100110125140

105115125140160

140150165180200

130130110100100

36

560 24-28 14 630 60

100110125140160

115125140160180

150165180200230

140140130120120

50

630 26-32 16 710 70

110125140150160180

125140160170180200

165180200220230245

160150140130130130

65

710 30-35 18 810 80

120125140160170180200

135140160180190200220

180180200230230245280

180180180160120150140

85

800 32-40 20 900 83

130140160180200

150160180200220

190200230245280

200200180160150

9595959698

900 37-45 22,5 1020 100

140160180200220

160180200220250

200230245280290

240220200180160

122128130135135

1000 40-50 25 1135 110

160

180200220240

180

200220250270

230

245280290325

240

220200180160

175

180183185185

7/28/2019 v09 e k19 Sheaves

9/33

Chapter 19

Page 7 of 31

Sheaves for gripperswith bronze bushing


MOD. D

MOD. C

MOD. B

MOD. A

r

1

23

1

d d

D4

5

d

d

b

45

l

5

4 3 2

1

1

r

45

l

b

d

d

d d

D

The sheaves are also supplied without bronze bushing with bore - d4.

Dimensions in [mm]

D1 Rope r d2 bE9

d3H7

d4 d5 I1-0.2

ca.Weightin kg

80 bis 5 2.5 100 18

12151820

18222526

35 25 1

100 5-6.5 3.2 125 22

15182025

22252632

40 30 2

125 6-8 4 155 28

15202530

22263236

50 35 3

160 8-10 5 195 32

40506070

50607285

8090100115

60505040

4

200 10-12 6.3 240 36

506070

80

607285

95

90100115

125

807060

50

778

7

7/28/2019 v09 e k19 Sheaves

10/33

Chapter 19

Page 8 of 31

Sheaves for gripperswith bronze bushing


Dimensions in [mm]

D1 Rope r d2 bE9

d3H7

d4 d5 I1-0.2

ca. Weightin kg

250 12-16 8 300 43

50708090

608595105

90115125140

90807060

8,59109

315 15-20 10 371 50

607090110

7285105125

100115140165

100807060

14,5

355 17-22 11 431 60

7080100

125

8595115

140

115125150

180

1109080

70

1919

17.5

17.5

400 20-25 12.5 470 60

8090110125

95105125140

125140165180

1201109080

28282525

450 22-28 14 520 60

90100125140

105115140160

140150180200

13012010090

32

500 25-32 16 580 70

100110

140160

115125

160180

150165

200230

140130

110100

43

560 28-36 18 660 80

110125160180

125140180200

165180230245

160140130120

54545757

630 31-40 20 730 83

125140180200

140160200220

180200245280

180160140120

68687171

7/28/2019 v09 e k19 Sheaves

11/33

Chapter 19

Pagee 9 of 31

Compensating Sheaveswith bronze bushings


MOD. D

MOD. C

MOD. B

MOD. A

r

1

23

1

d d

D4

5

d

d

b

45

l

5

4 3 2

1

1

r

45

l

b

d

d

d d

D

The sheaves are also supplied without bronze bushing with bore - d4.

Dimensions in [mm]

D1 Rope r d2 bE9

d3H7

d4 d5 I1-0.2

ca. Weight tin kg

63 bis 5 2.5 83 18121518

182225

35 20 0,7

80 5-6.5 3.2 105 22

121518

20

182225

26

35 25 1.2

100 6-8 4 130 28152025

222632

40 30 1.8

125 8-10 5 160 32

20253035

26323845

60 35 2.4

160 9-12 6.3 200 36

405060

70

506072

85

8080100

115

505050

40

3.3

7/28/2019 v09 e k19 Sheaves

12/33

Chapter 19

Pagee 10 of 31

Compensating Sheaveswith bronze bushings


Dimensions in [mm]

D1 Rope r d2 bE9

d3H7

d4 d5 I1-0.2

ca. Weightin kg

200 11-16 8 250 43

50607080

60728595

90100115125

80706050

6.26.57.26.5

250 15-20 10 315 55

50708090

608595105

90115125140

90807060

8.59.3109

315 17-25 12.5 385 60

607090

110

7285105

125

100115140

165

1008070

60

14.5

355 22-28 14 425 60

7080100125

8595115140

115125150180

110908070

1919

17.517.5

400 24-32 16 480 70

8090110125

95105125140

125140165180

1201109080

28282525

450 28-36 18 550 80

90100

125140

105115

140160

140150

180200

130120

10090

32

500 32-38 20 600 83

100110140160

115125160180

150165200230

140130110100

43

560 35-44 22.5 680 100

110125160180

125140180200

165180230245

160140130120

54545757

630 40-50 25 765 110

125

140180200

140

160200220

180

200245280

180

160140120

68

687171

7/28/2019 v09 e k19 Sheaves

13/33

Chapter 19

Page 11 of 31Sheaves with ball bearings


55

Y21Y1 2X 2

4

3

ll

l

d

D17

238d

d

d

2l

3l

6d

MOD. D

MOD. C

MOD. B

MOD. A

r

b

45

5

4 3 2

1

4

r

45

l

b

d

d

d d

D

Form X1 and Y1 = with labyrinth seal.Form X2 and Y2 = with rotary shaft seal and outward lip.

On special order references L3 and L5 can be modified.Dimensions in [mm]

Ball bearingD1

Rope

r d2 bE9

d3 d4h6

M7d5 d6

M7d7 d8 I1

-0.2I2 I3 I4

-0.2I5

x y

Weightca. in kg

225 10-11 5,6 260 32 45 60 110 145 85 120 55 100 77 60 82 6212 6209 10

250 10-135.66.37

285290295

343844

405060

506070

90110125

125145165

8090110

115125145

555560

100100110

767782

566065

768287

621062126214

620862106212

111214

280 10-135.66.37

315320325

343844

55 70 125 165 100 135 60 110 82 65 87 6214 6211 17

315 13-1578

360359

3840

506070

607080

110125140

145165180

90110125

125145165

556065

100110110

778287

606570

828792

621262146216

621062126214

182022

355 15-1789

399411

4048

607080

7080

100

125140180

165180230

110125140

145165180

606570

110110130

828796

657085

8792

113

621462166220

621262146216

222430

400 17-199

10456456

4850

60707580

708090

100

125140160180

165180210230

110125130140

145165175180

60657070

110110130130

82879696

65708085

8792

108113

6214621662186220

6212621462156216

26283034

450 19-21 1011

506526

5060

708090

80100110

140180200

180230250

125140160

165180210

657080

110130140

8796108

708595

92113123

621662206222

621462166218

354044

7/28/2019 v09 e k19 Sheaves

14/33

Chapter 19



Dimensions in [mm]

Ball bearingD1

Rope

r d2 b

E9d3 d4

h6

M7d5 d6

M7d7 d8 I1

-0.2

I2 I3 I4-0.2

I5

x y

Weightca. in kg

50020-24

1112.5

576570

6060

8090100

100110120

180200215

230250265

140160180

180210230

708085

130140150

96108113

8595100

113123128

622062226224

621662186220

414448

56020-26

1112,514

636630630

606060

90100110120140

110120130140160

200215230250240

250265290305290

160180200215210

210230250265265

80859510085

140150160160140

108113123134119

9510010010095

128128132132127

62226224622662289032

62186220622262246028

5558636568

63024-31

12.51416

700700710

606070

100110120150

120130140170

215230250260

265290305320

180200215225

230250265275

859510090

150160160150

113123134124

100100100100

128132132132

6224622662286034

6220622262246030

70747779

71025-34

141618

780790810

607080

110120140170

130140160190

230250240290

290305290350

200215210260

250265265320

9510085100

160160140160

123134119134

10010095110

132132127142

6226622860326038

6222622460286034

8898

100105

80029-38

161820

880900900

708083

120130140180

140150160200

250270240310

305330290370

215230210280

265290265340

10010085110

160160140170

134134119144

10011095120

132142127152

6228623060326040

6224622660286036

125130135140

90033-38

1820

1000

1000

8083

140180200220

160200220240

290310340360

350370400420

250280310340

310340370400

105110120130

160170180180

139144154164

115120130130

147152162162

6232604060446048

6228603660406044

152167175182

1000

37-43

2022.5

1100

1124

83100

200220240

220240260

340360400

400420480

310340360

370400420

120130130

180180210

154164174

130130150

162162194

604460486052

604060446048

210220235

1120

41-46

22.525

1244

1255

100110

220240

240260

360400

420480

340360

400420

130130

180210

164174

130150

162194

60486052

60446048

260280

1250

46-52

2528

138

51385

11

0115

240260

260280

400420

480500

360400

420480

130150

210210

174194

150150

194194

60526056

60486052

330350

7/28/2019 v09 e k19 Sheaves

15/33

Chapter 19



55

Y21Y1 2X 2

4

3

ll

l

d

D17

238d

d

d

2l

3l

6d

MOD. D

MOD. C

MOD. B

MOD. Ar

b

45

5

4 3 2

1

4

r

45

l

b

d

d

d d

D

Form X1 and Y1 = with labyrinth seal.Form X2 and Y2 = with rotary shaft seal and outward lip.

On special order references L3 and L5 can be modified.

Dimensions in [mm]

Ball bearingD1

Rope

r d2 bE9

d3 d4h6

M7d5 d6

M7d7 d8 I1

-0.2I2 I3 I4

-0.2I5

x y

ca.Weightin kg

225 12-14 7 270 44 45 60 110 145 85 120 55 100 77 60 82 6212 6209 10

250 13-16 8 300 505060

6070

110125

145165

90110

125145

5560

100110

7782

6065

8287

62126214

62101612

1213

280 15-18 9 340 56 55 70 125 165 100 135 60 110 82 65 87 6214 6211 17

315 16-20 10 371 506070

7080

125140

165180

110125

145165

6065

110110

8287

6570

8792

62146216

62126214

20

355 18-22 11 430 60

60

7080

70

80100

125

140180

165

180230

110

125140

145

165180

60

6570

110

110130

82

8796

65

7085

87

92113

6214

62166220

6212

62146216

22

2426

400 20-25 12.5 470 60708090

80100110

140180200

180230250

125140160

165180210

657080

110130140

8796

108

708595

92113123

621662206222

621462166218

303234

450 23-28 14 520 608090100

100110120

180200215

210250265

140160180

180210230

708085

130140150

96108113

8595

100

113123128

622062226224

621662186220

353842

500 26-32 16 580 7090100110

110120130

200215230

250265290

160180200

210230250

808595

140150160

108113123

95100100

123128132

622262246226

621862206222

454852

560 28-36 18 660 80100110120

120130140

215230250

265290305

180200215

230250265

8595

100

150160160

113123134

100100100

128132132

622462266228

622062226224

596466

630 32-40 20 730 83110120140

130140160

230250240

290305290

200215210

250265265

9510085

160160140

123134119

10010095

132132127

622662286032

622262246028

788286

7/28/2019 v09 e k19 Sheaves

16/33

Chapter 19

Page 14 of 31

Compensation Sheaveswith ball bearings


55

Y21Y1 2X 2

4

3

ll

l

d

D17

238d

d

d

2l

3l

6d

MOD. D

MOD. C

MOD. B

MOD. Ar

b

45

5

4 3 2

1

4

r

45

l

b

d

d

d d

D

Form X1 and Y1 with labyrinth seal.Form X2 and Y2 with rotary shaft seal and outward lip.On special order references L3 and L5 can be modified.

Dimensions in [mm]

Ball bearingD1

Rope

r d2 bE9

d3 d4h6

M7d5 d6

M7d7 d8 I1

-0.2I2 I3 I4

-0.2I5

x y

ca. Weightin kg

225 15-18 9 285 56 45 60 110 145 85 120 55 100 77 60 82 6212 6209 10

250 16-20 10 315 605060

6070

110125

145165

90110

125145

5560

100110

7782

6065

8287

62126214

62106212

1213

280 18-22 11 350 64 55 70 125 165 100 135 60 110 82 65 87 6214 6211 17

315 20-25 12.5 385 606070

7080

125140

165180

110125

145165

6065

110110

8287

6570

8792

62146216

62126214

20

355 23-28 14 425 60607080

7080

100

125140180

165180230

110125140

145165180

606570

110110130

828796

657085

8792113

621462166220

621262146216

242628

400 26-32 16 480 70708090

80100110

140180200

180230250

125140160

165180210

657080

110130140

8796

108

708595

92113123

621662206222

621462166218

303234

450 28-36 18 550 808090

100

100110120

180200215

210250265

140160180

180210230

708085

130140150

96108113

8595

100

113123128

622062226224

621662186220

353842

500 32-40 20 600 8390

100110

110120130

200215230

250265290

160180200

210230250

808595

140150160

108113123

95100100

123128132

622262246226

621862206222

454852

560 37-45 22.5 684 100100110

120

120130

140

215230

250

265290

305

180200

215

230250

265

8595

100

150160

160

113123

134

100100

100

128132

132

62246226

6228

62206222

6224

5964

66

630 40-50 25 765 110110120140

130140160

230250240

290305290

200215210

250265265

9510085

160160140

123134139

10010095

132132127

622662286032

622262246028

788286

7/28/2019 v09 e k19 Sheaves

17/33

Chapter 19



1l

2

3

l

l

d

D15

234dd

d

2

3l

MOD. D

MOD. C

MOD. B

MOD. A

r

b

45

5

4 3 2

1

r

45

l

b

d

d

d d

D

References L1, L2 and L5 can be modified on special order.If b L3 the latter may be increased by means of spacer.

Dimensions in [mm]D1 Rope R d2 b d3

M7d4 d5

I1-0.2

I2 I3-0.2

Ballbearings

ca. Weightin kg

112 3-4 2 130 16

15172025

32354247

50506070

20222626

20222626

23253030

6002 Z6003 Z6004 Z6005 Z

1

125 4-5 2.5 145 18

17202530

35424755

50607070

22262628

22262628

25303033

6003 Z6004 Z6005 Z6006 Z

2

160 5-6 3.2 185 22

2025303540

4247556268

6070709090

26262830

32.5

26262830

32.5

30303335

37.5

6004 Z6005 Z6006 Z6007 Z6008 Z

22.12.22.42.5

200 6-8 4 230 28

2530354050

4755626880

70759090

100

262830

32,534.5

262830

32,534.5

303335

37,540.5

6005 Z6006 Z6007 Z6008 Z6010 Z

3.73.84.54.75

225 7-9 4.5 260 30

30354050

55626880

759090

100

2830

32.534.5

2830

32.534.5

3335

37.540.5

6006 Z6007 Z6008 Z6010 Z

5.25.35.45.6

250 8-10 5 285 32

3035405060

5562688095

759090

100125

2830

32.534.539

2830

32.534.539

3335

37.540.545

6006 Z6007 Z6008 Z6010 Z6012 Z

5.45.75.76.57.1

280 10-11 5.6 320 34

35405060

62688095

9090

110125

3032.534.539

3032.534.539

3537.540.545

6007 Z6008 Z6010 Z6012 Z

8.38.58.89.2

7/28/2019 v09 e k19 Sheaves

18/33

Chapter 19



Dimensions in [mm]

D1 Rope r d2 b d3M7

d4 d5I1-0.2

I2 I3-0.2

Ballbearings

ca. Weightin kg

315 10-12.5 6.3 355 36

40506070

8090

110125

110115140160

38.5434852

38.5434852

43.5495459

6208 Z6210 Z6212 Z6214 Z

99.511

12.5

355 12-13 7 400 38

50607080

90110125140

115140160180

43485256

43485256

49545963

6210 Z6212 Z6214 Z6216 Z

14.815.817.519.5

400 13-15 8 445 40

60708090

110125140160

140160180200

48525664

48525664

54596371

6212 Z6214 Z6216 Z6218 Z

182022

24.5

450 15-17 9 506 48

60708090

110125140160

140160180200

48525664

48525664

54596371

6212 Z6214 Z6216 Z6218 Z

25.527.529.532

500 16-19 10 556 50

70

8090

100110

125

140160180200

160

180200230255

52

56647280

52

56647280

59

63717987

6214 Z

6216 Z6218 Z6220 Z6222 Z

35

37394551

560 18-21 11 630 60

708090

100110

125140160180200

160180200230255

5256647280

5256647280

5963717987

6214 Z6216 Z6218 Z6220 Z6222 Z

40.542.544.550.556.5

630 20-24 12.5 700 60

8090

100110120

140160180200215

180200230255270

56647280

105

5664728085

63717987

110

6216 Z6218 Z6220 Z6222 Z6224

5860667276

710 23-26 14 780 60

90100110120130140

160180200215230210

200230255270280265

64

7280

105115

64

72808595

71

7987

110120

6218 Z6220 Z6222 Z622462266028

747984919488

800 26-31 16 880 70

100110120130140150

180200215230210225

230255270280265280

7280

120

7280

100

7987

125

6220 Z6222 Z6224622660286030

109113121125118122

900 30-34 18 1000 80

100110120130140150160180

180200215230210225240280

230255270280265280290325

7280

120

7280

100

7987

125

6220 Z6222 Z622462266028603060326036

147152158151155159165172

1000 32-38 20 1100 83

120130140150160180

215230210225240280

270280265280290325

130 110 135

622462266028603060326036

208211205209214222

1120 37-43 22.5 1240 100

130140150160180200

230210225240280310

280265280290325370

140 120 145

622660286030603260366040

264258262267275278

1250 40-46 25 1385 110

140

150160180200220

210

225240280310340

265

280290325370405

150 130 155

6228

60306032603660406044

312

316321327336362

7/28/2019 v09 e k19 Sheaves

19/33

Chapter 19



1l

2

3

l

l

d

D15

234dd

d

2

3l

MOD. D

MOD. C

MOD. B

MOD. A

r

b

45

5

4 3 2

1

r

45

l

b

d

d

d d

D

References L3 and L5 can be modified on special order.If b L3 the latter may be increased by means of spacer.

Dimensions in [mm]

D1 Rope r d2 b d3M7

d4 d5I1-0.2

I2 I3-0.2

Ballbearings

ca. Weightin kg

112 4-5 2.8 132 18

15202530

32424755

50607070

20262628

20262628

23303033

6008 Z6004 Z6005 Z6006 Z

1.3

125 5-6 3.2 150 22

20253035

42475562

60707080

26262830

26262830

30303335

6004 Z6005 Z6006 Z6007 Z

1.8

160 6-8 4 190 28

2530

354050

4755

626880

7070

9090

100

2628

3032.534.5

2628

3032.534.5

3033

3537.540.5

6005 Z6006 Z

6007 Z6008 Z6010 Z

2.22.2

2.32.52.7

200 8-10 5 235 32

3035405060

5562688095

709090

100125

2830

32.534.539

2830

32.534.539

3335

37.540.545

6006 Z6007 Z6008 Z6010 Z6012 Z

3.84.54.757

225 10-11 5.6 260 34

35405060

728090

110

100100115140

36.538.54348

36.538.54348

41.543.54954

6207 Z6208 Z6210 Z6212 Z

66.26.67.5

250 10-12.5 6.3 290 36

40506070

8090

110125

100115140160

38.5434852

38.5434852

43.5495459

6208 Z6210 Z6212 Z6214 Z

78.28.89

280 12-13 7 325 38

50607080

90110125140

115140160180

43485256

43485256

49545963

6210 Z6212 Z6214 Z6216 Z

99.6

10.311

7/28/2019 v09 e k19 Sheaves

20/33

Chapter 19



Dimensions in [mm]

D1 Rope R d2 b d3M7

d4 d5I1-0.2

I2 I3-0.2

Ballbearings

ca. Weightin kg

315 13-15 8 359 40

50

607080

90

110125140

115

140160180

43

485256

43

485256

49

545963

6210 Z

6212 Z6214 Z6216 Z

12

12.813.213.9

355 15-17 9 411 48

60708090

110125140160

140160180200

48525664

48525664

54596371

6212 Z6214 Z6216 Z6218 Z

1717.518

19.5

400 16-19 10 456 50

60708090

100

110125140160180

140160180200230

4852566472

4852566472

5459637179

6212 Z6214 Z6216 Z6218 Z6220 Z

21.52223

24.527

450 18-21 11 525 60

70

8090

100110

125

140160180200

160

180200230255

52

56647280

52

56647280

59

63717987

6214 Z

6216 Z6218 Z6220 Z6222 Z

30

31.5343840

500 20-24 12.5 570 60

8090

100110120

140160180200215

180200230255270

56647280

105

5664728085

63717987

110

6216 Z6218 Z6220 Z6222 Z6224

4648505558

560 23-26 14 630 60

90100110120140

160180200215210

200230255270265

647280

105100

6472808580

717987

110105

6218 Z6220 Z6222 Z62246028

5557626767

630 26-31 16 710 70

100110120140150

180200215210225

230255270265280

7280

105100100

7280858080

7987

110105105

6220 Z6222 Z622460286030

7681868690

710 30-34 18 810 80

110120140150160170

200215210225240260

255270265280290325

80115

8095

87120

6222 Z62246028603060326034

929797

101105111

800 32-38 20 900 83

120130

140150160180

215230

210225240280

270280

265280290325

120 100 125

62246226

6028603060326036

131133

127131133141

900 37-43 22.5 1020 100

130140150160180200

215210225240280310

270265280290325370

130 110 135

622660286030603260366040

181175179183189198

1000 40-46 25 1135 110

140150160180

200220

210225240280

310340

265280290325

370405

140 120 150

6028603060326036

60406044

223227230237

246270

7/28/2019 v09 e k19 Sheaves

21/33

Chapter 19

Page 19 of 31

Compensating Sheaveswith ball bearings


1l

2

3

l

l

d

D15

234dd

d

2

3l

MOD. D

MOD. C

MOD. B

MOD. A

r

b

45

5

4 3 2

1

r

45

l

b

d

d

d d

D


Dimensions in [mm]

D1 Rope r d2 b d3M7

d4 d5I1-0.2

I2 I3-0.2

Ballbearings

ca.Weightin kg

125 6-8 4 155 28253035

475562

707090

262830

262830

303335

6005 Z6006 Z6007 Z

2

160 8-10 5 195 32

30354050

55626880

709090

100

2830

32.534.5

2830

32.534.5

3335

37.540.5

6006 Z6007 Z6008 Z6010 Z

3

200 10-12.5 6.3 240 36405060

8090

110

100115140

38.54348

38.54348

43.54954

6208 Z6210 Z6212 Z

6

225 12-14 7 270 38405060

8090

110

100115140

38.54348

38.54348

43.54954

6208 Z6210 Z6212 Z

8

250 13-16 8 300 43

50607080

90110125140

115140160180

43485256

43485256

49545963

6210 Z6212 Z6214 Z6216 Z

9101113

280 15-18 9 340 45607080

110125140

140160180

485256

485256

545963

6212 Z6214 Z6216 Z

111314

315 16-20 10 380 50

60708090

110125140160

140160180200

48525664

48525664

54596371

6212 Z6214 Z6216 Z6218 Z

16171922

355 18-22 11 425 56

708090

100

125140160180

160180200230

52566472

52566472

59637179

6214 Z6216 Z6218 Z6220 Z

21232631

7/28/2019 v09 e k19 Sheaves

22/33

Chapter 19

Page 20 of 31



Dimensions in [mm]

D1 Rope r d2 b d3M7

d4 d5I1-0.2

I2 I3-0.2

Ballbearings

ca.Weightin kg

400 20-25 12.5 470 58

70

8090

100110

125

140160180200

160

180200230255

52

56647280

52

56647280

59

63717987

6214 Z

6216 Z6218 Z6220 Z6222 Z

29

31343945

450 23-28 14 520 60

8090

100110120

140160180200215

180200230255270

56647280

105

5664728085

63717987

110

6216 Z6218 Z6220 Z6222 Z6224

3639445055

500 26-32 16 585 70

90100110120

130140

160180200215

230250

200230255270

280300

647280

105

105110

64728085

8590

717987

110

110115

6218 Z6220 Z6222 Z6224

62266228

47525863

6570

560 28-36 18 660 82

100110120130140150

180200215230250225

230255270280300280

7280

105105110105

728085859084

7987

110110115110

6220 Z6222 Z6224622662286030

647074768075

630 32-40 20 730 85

100110120130140

150160

180200215230250

225240

230255270280300

280290

7280

105105110

115115

7280858590

9595

7987

110110115

120120

6220 Z6222 Z622462266228

60306032

8995

101103107

101104

7/28/2019 v09 e k19 Sheaves

23/33

Chapter 19

Page 21 of 31



1l

2

3

l

l

d

D15

234dd

d

2

3l

MOD. D

MOD. C

MOD. B

MOD. A

r

b

45

5

4 3 2

1

r

45

l

b

d

d

d d

D


Dimensions in [mm]

D1 Rope r d2 b d3M7

d4d5

I1-0.2

I2I3-0.2

Ballbearings

ca.Weightin kg

125 8-10 5 160 32253035

475562

707090

262830

262830

333335

6005 Z6006 Z6007 Z

2

160 10-12.5 6.3 200 36

30354050

55626880

709090100

2830

32.534.5

2830

32.534.5

3838

37.540.5

6006 Z6007 Z6008 Z6010 Z

3

200 13-16 8 250 43

40506070

8090

110125

100115140160

38.5434852

38.5434852

43.5495459

6208 Z6210 Z6212 Z6214 Z

7

225 15-18 9 285 50

40506070

8090

110125

100115140160

38.5434852

38.5434852

43.5495459

6208 Z6210 Z6212 Z6214 Z

8

250 16-20 10 315 55

50

607080

90

110125140

115

140160180

43

485256

43

485256

49

545963

6210 Z

6212 Z6214 Z6216 Z

11

121416

7/28/2019 v09 e k19 Sheaves

24/33

Chapter 19

Page 22 of 31



Dimensions in [mm]

D1 Rope r d2 b d3M7

d4d5

I1-0.2

I2I3-0.2

Ballbearings

ca.Weightin kg

280 18-22 11 350 60

60708090

110125140160

140160180200

48525664

48525664

54596371

6212 Z6214 Z6216 Z6218 Z

13151719

315 20-25 12.5 385 58

60708090100

110125140160180

140160180200230

4852566472

4852566472

5459637179

6212 Z6214 Z6216 Z6218 Z6220 Z

1618202224

355 23-28 14 425 60

7080

90100

125140

160180

160180

200230

5256

6472

5256

6472

5963

7179

6214 Z6216 Z

6218 Z6220 Z

2224

2634

400 26-32 16 485 70

8090100110

140160180200

180200230255

56647280

56647280

63717987

6216 Z6218 Z6220 Z6222 Z

33354046

450 28-36 18 550 82

8090100110120

140160180200215

180200230255270

56647280105

5664728085

63717987110

6216 Z6218 Z6220 Z6222 Z6224

4144485459

500 32-40 20 600 85

90100110120130140

160180200215230250

200230255270280300

647280105105110

647280858590

717987110110115

6218 Z6220 Z6222 Z622462266228

626773778084

560 37-45 22.5 680 100

100110120130

140150

180200215230

250225

230255270280

300280

7280105105

110105

72808585

9084

7987110110

115110

6220 Z6222 Z62246226

62286030

84909497

10196

630 40-50 25 760 102

110120130140150160

200215230250225240

255270280300280290

80105105110115115

808585909595

87110110115120120

6222 Z62246226622860306032

109113116121116119

7/28/2019 v09 e k19 Sheaves

25/33

Chapter 19

Page 23 of 31Sheaves with roller bearings


5 5

2

1ll

1

2d

D

3l

7

38d

dd

Y21Y1 2X 3l

2l

6

MOD. D

MOD. C

MOD. B

MOD. Ar

b

45

5

4 3 2

1

1

r

45

l

b

d

d

d d

D

Form X1 and Y1 = without groove seal, bearing cover with groove.Form X2 and Y2 = with rotary shaft seal and outward lip.On special order reference L2 can be modified.

Dimensions in [mm]Roller

bearingsD1Rope

r d2 b

E9d3 d4

h6

M7d5 d6

M7d7 d8 I1

-0.2I2-0.2

I3

x y

ca.Weight inkg

225 6-1045

255260

3032

4550

6060

8585

120120

--

--

6565

100100

8787

49124912

--

1011

250 7-125

5.66.3

285285290

323438

5060

6070

85100

120135

-85

-120

6575

100110

8797

49124914

-4912

1214

280 9-14

5.66.37

315320325

330

343844

50

505560

70

607070

80

85100100

145

120135135

145

--

85

100

--

120

135

657575

75

100110110

110

879797

97

491249144914

4916

--

4912

4914

151718

19

315 10-156.378

355360360

383840

506070

607080

85100110

120135145

-85100

-120135

657575

100110110

879797

491249144916

-49124914

182022

355 12-17789

400400411

384048

7080

80100

110140

145180

100110

135145

7595

110130

97111

49164920

49144916

2226

400 13-21

89

1011

445448456475

40445060

70758090

8090100110

110125140150

145165180190

100-

110125

135-

145165

75859595

110130130140

97111111121

4916491849204922

4914-

49164918

26272832

450 15-249

1011

506506525

485060

708090

80110110

110140150

145180190

100110125

135145165

759595

110130140

97117121

491649204922

491449164918

364041

500 16-26

1011

12.514

556575570570

50606060

708090

100

80100110120

110140150165

145180190220

100110125140

135145165180

759595105

110130140150

97117121133

4916492049224924

4914491649184920

38404245

7/28/2019 v09 e k19 Sheaves

26/33

Chapter 19



Dimensions in [mm]

RollerbearingsD1

Rope

r d2 bE9

d3 d4h6

M7d5 d6

M7d7 d8 I1

-0.2I2-0.2

I3

x y

ca.Weightin kg

560 18-31

1112.51416

635630630640

60606070

708090100110120140

80100110120130140160

110140150165180190200

145180190220230240250

100110125140150165190

135145165180190220240

75959510511511595

110130140150160160170

97117121133143143126

4916492049224924492649284932

4914491649184920492249244928

51525456586064

630 20-34

12.5141618

700700710730

60607080

8090100110120

150

100110120130140

170

140150165180190

215

180190220230240

265

110125140150165

190

145165180190220

240

9595105115115

105

130140150160160

150

117121133143143

136

49204922492449264928

4834

49164918492049224924

4830

6263656668

70

710 23-38

14161820

780790810810

60708083

90100110120140170

110120130140160190

150165180190200240

190220230240250300

125140150165190215

165180190220240265

9510511511595115

140150160160160160

121133143143127145

492249244926492848324838

491849204922492449284834

8082868892100

800 26-43

161820

22

880900900

920

708083

100

100110120130140150180

120130140150160170200

165180190190200215250

220230240240250265310

140150165180190190225

180190220230240240275

1051151159595105115

150160160160160150170

133143143127127136147

4924492649284830483248344840

4920492249244926492848304836

110113116120122125130

900 30-43182022

100010001020

8083100

120130140150160180200

140150160170180200220

190190200215225250270

240240250265275310330

165180190190200225250

220230240240250275310

1159595105105115115

160160160150150170180

143127127136136147147

4928483048324834483648404844

4924492649284830483248364840

150153155158160165170

1000 32-46 202225

110011201135

83100110

140150

160180200220

160170

180200220240

200215

225250270300

250265

275310330360

190190

200225250270

240240

250275310330

95105

105115115135

160150

150170180180

127136

136147147167

48324834

4836484048444848

49284830

4832483648404844

190195

200205210220

1120 37-462225

12401255

100110

160180200220240

180200220240260

225250270300320

275310330360380

200225250270300

250275310330360

105115115135135

150170180180210

136147147167177

48364840484448484852

48324836484048444848

220225230240260

1250 37-52

22

2528

1370

13851385

100

110115

180200

220240260

200220

240260280

250270

300320350

310330

360380410

225250

270300320

275310

330360380

115115

135135153

170180

180210210

147147

167177197

48404844

484848524856

48364840

484448484852

280290

305310320

7/28/2019 v09 e k19 Sheaves

27/33

7/28/2019 v09 e k19 Sheaves

28/33

Chapter 19



TYP Y

2l

3lTYP X

3l

d

D15

234dd

d

1

4l

MOD. D

MOD. C

MOD. B

MOD. A

r

b

45

5

4 3 2

1

r

45

l

b

d

d

d d

D


Dimensions in [mm]

D1 Rope r d2 b d3M7

d4 d5 I1-0.2

I2-0.2

I3 I4Roller

bearingsSL04 PP

ca. Weight inkg

250 8-13

55.66.37

285285290295

32343844

4045505560

6875809095

90100100115125

3840404646

2830303535

3840404646

4346465252

50085009501050115012

8

280 10-15

5.66.378

315320325330

34384450

404550

5560

687580

9095

90100100

115125

384040

4646

283030

3535

384040

4646

434646

5252

500850095010

50115012

8

9

11

315 10-17

6.3789

355360360371

38384048

404550556065

6875809095100

90100100115125130

384040464646

283030353535

384040464646

434646525253

500850095010501150125013

121313141415

355 12-19

789

10

400400411411

38404850

455055606570

75809095100110

100100115125130140

404046464654

303035353543

404046464654

464652525361

500950105011501250135014

161617171818

400 13-21

89

1011

444456456476

40485060

50

5560657075

80

9095100110115

100

115125130140150

40

4646465454

30

3535354343

40

4646465454

46

5252536161

5010

50115012501350145015

21

2223242526

7/28/2019 v09 e k19 Sheaves

29/33

Chapter 19



Dimensions in [mm]

D1 Rope r d2 b d3M7

d4 d5 I1-0.2

I2-0.2

I3 I4Roller bearings

SL04 PPca. Weight in kg

450 15-24

91011

12.5

506506526520

48506060

556065707580

9095100110115125

115125130140150160

464646545460

353535434349

464646545460

525253616167

501150125013501450155016

303031323233

500 16-26

1011

12.514

556576570570

50606060

60657075808590

95100110115125130140

125130140150160160180

46465454606067

35354343494954

46465454606067

52536161676774

5012501350145015501650175018

35363738394041

560 18-31

1112.51416

636630630640

60606070

657075808590

100110140

100110115125130140150170210

130140150160160180190220260

465454606067678095

354343494954546577

465454606067678095

5361616767747487

102

501350145015501650175018502050225028

464748484950525456

630 20-34

12.5141618

700700710730

60607080

7075808590

100110120150

110115125130140150170180225

140150160160180190220230280

5454606067678080100

434349495454656581

5454606067678080

100

6161676774748787

107

501450155016501750185020502250245030

626263646566686971

710 23-38

141618

20

780790810

810

607080

83

808590

100110120130

130140140170

125130140150170180190

200200210260

160160180190220230230

255255260315

60606767808080

958095122

49495454656565

77657799

60606767808080

958095

122

67677474878787

10287

102129

501650175018502050225024130

5026140

50285034

82848586889092

9892

102104

800 26-43

161820

22.5

880900900920

708083

100

90100110120130130140140150150160160180

140150170180190200200210210225220240280

180190220230230255255260255280265290325

67678080809580958010080109136

545465656577657765816589110

676780808095809580

10080

109136

7474878787

10287

10287

10787

116143

5018502050225024130

5026140

5028150

5030160

50325036

9092939496

100100105102110108116118

900 30-46

1820

22.525

1000100010201035

8083

100110

130

140150160180200

200

210225240280310

255

260280290325370

95

95100116136150

77

778189110120

95

95100109136150

102

102107116143157

5026

50285030503250365040

135

140142146150160

1000 32-4620

22.525

100011201135

83100110

130140150160180200220

200210225240280310340

255260280290325370400

9595100109136150160

77778189110120134

9595

100109136150160

102102107116143157167

5026502850305032503650405044

190194198204208216218

1120 37-4622.52528

124012551255

100110115

140150160180200240

210225240280310360

260280290325370425

95100109136150160

778189110120134

95100109136150160

102107116143157167

502850305032503650405048

189193197215226238

1250 37-5222.52528

137013851385

100110115

150160180200

225240280310

280290325370

100109136150

8189110120

100109136150

107116143157

5030503250365040

255258281295

7/28/2019 v09 e k19 Sheaves

30/33

Chapter 19

Page 28 of 31

Compensating Sheaveswith roller bearings


TYP Y

2l

3lTYP X

3l

d

D15

234dd

d

1

4l

MOD. D

MOD. C

MOD. B

MOD. A

r

b

45

5

4 3 2

1

r

45

l

b

d

d

d d

D


Dimensions in [mm]

D1 Rope r d2 b d3M7

d4 d5 I1-0.2

I2-0.2

I3 I4Roller

bearingsSL04 PP

ca.Weigt inkg

250 13-2089

10

300310315

435055

405060

688095

90100125

384046

283035

384046

434652

500850105012

101011

280 15-229

1011

340345350

505560

405060

688095

90100125

384046

283035

384046

434652

500850105012

111112

315 16-251011

12,5

371391385

506060

506070

8095

110

100125140

404654

303543

404654

465261

501050125014

121314

355 18-2811

12.514

431425425

606060

50607080

8095

110125

100125140160

40465460

30354349

40465460

46526167

5010501250145016

16171819

400 20-3212.51416

470470480

606070

60708090

95110125140

125140160180

46546067

35434954

46546067

52616774

5012501450165018

19202122

450 23-36141618

520430550

607080

708090

100

110125140150

140160180190

54606767

43495454

54606767

61677474

5014501650185020

24252628

500 26-40161820

580600600

708083

8090

100110

125140150170

160180190220

60676780

49545465

60676780

67747487

5016501850205022

30313335

560 28-451820

22.5

660660680

8083

100

90100110120

140150170180

180190220230

67678080

54546565

67678080

74748787

5018502050225024

44464850

630 32-5020

22.525

730750765

83100110

100110120130140

150170180190200

190220230230255

6780808080

5465656565

6780808080

7487878787

502050225024130140

6263646668

7/28/2019 v09 e k19 Sheaves

31/33

Chapter 19

Page 29 of 31

Wide groove sheaveswith bronze bushings


d

D

r1R

23

1 1

4

5 l

b

d

d

d

1

rR

MOD.C

MOD.B

1l54 3 2

1

b

d

d

d d

D

Dimensions in [mm]

D1 Rope No.

Widegroove

r R1 D2 bE9

d3H7

d4 d5 I1-0.2

ca.Weightin kg

450 10-13 1-2 7 40 580 100 7080

8595

115125

104 4244

500 14-19 3-5 10 55 680 1308090100

95105115

125140150

134565860

630 19-24 5-712.5

65 850 15090100110

105115130

140150165

154939699

710 22-27 7-8 14 80 970 180100110120

115130140

150165180

184136140143

800 26-29 8-9 16 80 1060 180110120140

130140160

165180200

184168174176

900 29-35 9-11 18 90 1210 210120140160

140160180

180200230

214220228234

1000 33-39 10-12 20 105 1360 240

140150160170180

160170180190200

200220230245245

244

300305306310314

1120 37-44 11-13 22 105 1480 240

160170180200

180190200220

230245245275

244

395405410425

1250 40-48 13-15 25 105 1610 240

160

170180200220

180

190200220250

230

245245275290

244

450

455460465470

7/28/2019 v09 e k19 Sheaves

32/33

Chapter 19

Page 30 of 31

Wide groove sheaveswith roller bearings


D

d

b

1

2

MOD. B MOD. C

Rr

1

b

R1r

5 5

Y21Y1 2X

2l

6

d

5

4 3

1l

d

d

d

d

d

8

7

l12l

d d

D3

1

2

Different bearings are supplied on request.

Dimensions in [mm]

Roller bearingsD1

Rope

No. Widegroove

r R1 d2 bE9

d3 d4h6

M7d5 d6

M7d7 d8 I1

-0.2I2

-0.2 x y

ca.Weightin kg

450 10-13 1-2 7 40 580 1007080

80100

110140

145180

100110

135145

8590

110115

49164920

49144916

4648

500 14-19 3-5 10 55 680 130708090100

80100110120

110140150165

145180190220

100110125140

135145165180

110110105105

1354916492049224924

4914491649184920

52545657

630 19-24 5-7 12.5 65 850 150

8090100110

100110120130

140150165180

180190220230

110125140150

145165180190

130125125125

155

4920492249244926

4916491849204922

92949698

710 22-27 7-8 14 80 970 180

90100110120

110120130140

150165180190

190220230240

125140150165

165180190220

155155155149

185

4922492449264928

4918492049224924

145146147148

800 26-29 8-9 16 80 1060 180

100110120140

120130140160

165180190200

220230240250

140150165190

180190220240

155155149149

185

4924492649284832

4920492249244928

164168170172

900 29-35 9-11 18 90 1210 210

110120140150160

130140160170180

180190200215225

230240250265275

150165190190200

190220240240250

185179179179179

215

49264928483248344836

49224924492848304832

220223226230232

1000 33-39 10-12 20 105 1360 240

120140150160180

140160170180200

190200215225250

240250265275310

165190190200225

220240240250275

209209209209209

245

49284832483448364840

49244828483048324836

306310314320324

1120 37-44 11-13 22 105 1480 240

140150160180200

160170180200220

200215225250270

250265275310330

190190200225250

240240250275310

209209209209205

245

48324834483648404844

49284830483248364840

405410415420425

1250 40-48 13-15 25 105 1610 240

140160180200220

160180200220240

200225250270300

250275310330360

190200225250270

240250275310330

209209209205205

245

48324836484048444848

49284832483648404844

460465470475480

7/28/2019 v09 e k19 Sheaves

33/33

Chapter 19

Page 31 of 31Rope Sheave Application

Amount of sheaves* .................................................................................. _______ piece

Bottom of groove diameter (nominal diameter) ..................................... _________ mmor

Overall diameter ........................................................................................ _________ mm

Rope diameter............................................................................................ _________ mm

or

Groove radius ............................................................................................ _________ mm

Shaft diameter............................................................................................ _________ mm

Bearing ....................................................................................................... ____________

Or

Load ............................................................................................................ __________kN

Arc of contact

Diagoal pull

Bushings...................................................................................................... yes/no

Bearings cap (retainer)................................................................................ yes/no

Groove or shaft seal .................................................................................... yes/no

Total mounting width ................................................................................... _________ mm

Site of operation (indoor crane, foundry, maritime, etc.)

.....................................................................................................................

.....................................................................................................................

.....................................................................................................................

.....................................................................................................................

Documents

v09 e k19 Sheaves