STEAM TURBINE DATA SHEET

VP No. SEP-15-104-UU-P-50ABC-G-0006

Item No. UU-P-50A/B/C Page No. 1 OF 6 Rev. No. 3

Job No. 110670 Project Title Saudi Elastomers Project U&O, Carbon Black and MTBE Decomposition Unit Client Al-Jubail Petrochemical Company (KEMYA) Location Jubail Industrial City, KSA

No part of this document or the information it contains may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing from KEMYA or DAELIM

STEAM TURBINE DATA SHEET

Saudi Elastomers Project U&O, Carbon Black and MTBE Decomposition Unit

P.O. NO. 110670-15-104-002-A01 P.O. DESCRIPTION Centrifugal Pump (API 610, BB1) / 3 units

ITEM NO. UU-P-50A/B/C ITEM DESCRIPTION Cooling Water Pumps DOCUMENT NO SEP-15-104-UU-P-50ABC-G-0006 DOCUMENT TITLE. STEAM TURBINE DATA SHEET DAELIM INDUSTRIAL CO., LTD. SEOUL, KOREA Job. NO. 110670 A Approved without comments

AAN Approved As Noted RFC Returned for Correction

U&O CB MTBE SIGNED BY : DATE :

PURCHASER PERMISSION TO PROCEED OR REVIEW TAKEN ON VENDOR PRINTS SHALL NOT RELIEVE VENDOR FROM ITS RESPONSIBILITIES OR LIABILITIES UNDER THE PURCHASE ORDER.

FLOWSERVE

3 22-nov-2013 For Approval DRESSER-RAND E. LE MAREC E. CZARNYSZKA

2 16-sep-2013 For Approval DRESSER-RAND E. LE MAREC E. CZARNYSZKA

1 08-july-2013 For Approval DRESSER-RAND E. LE MAREC E. CZARNYSZKA

0 27-may-2013 For Approval P. ALBERDA E. LE MAREC E. CZARNYSZKA

REV DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY

DOCUMENT NO.: U77-G-UPST50A-DS

FOR APPROVAL

DESCRIPTION

Apply Customer format and integrate comments from rev 00

FOR APPROVAL

APPR'DCHECKED

B.J.

BY

21-nov-13

B.J.

DATE

13-sept-13 B.J.

5-Jul-1301

02

REV

PROJECT NO.: 110670 (DR 128735)

Version 1, 03/23/09

128735_Data sheet rev03.XLS

STEAM TURBINE VENDOR DATA SHEETS

FOR

UU-PST-50A

AL-JUBAIL PETROCHEMICAL COMPANY (KEMYA)

03

SAUDI ELASTOMERS PROJECT

KEMYA RUBBER PLANT (KRP)

UTILITIES AND OFFSITES

Cooling Water Pump Steam Turbine

Date:

Area/Unit: of

REV

1 Case: Governing Case:

2 Supplier: Applicable To:

3 Mfr.: Ref. P&ID:

4 Model No.: Serial No.:

5

6 Note : INDICATES INFORMATION COMPLETED BY PURCHASER BY MANUFACTURER BY MFGR IF NOT BY PURCHASER7 OPERATING CONDITIONS PERFORMANCE

8 OPERATING POINT

9

10 NORMAL NORMAL/NORMAL

11 RATED (CERTIFIED ST RATE)

12 OTHER

13 DUTY, SITE AND UTILITY DATA

14 APPLICATION IS (SPARED, UNSPARED)15 WIDE SPEED RANGE RAPID START NOTE 2.4 RATED RATED NORMAL

16 SLOW ROLL REQUIRED HAND VALVES REQUIRED x317 DUTY CONTINUOUS STANDBY API-611

18 UNATTENDED AUTO START OTHER API-611 5th Ed., SES G06-S01 & G06-S01-AE

19 LOCATION INDOOR HEATED UNHEATED

20 OUTDOOR ROOF WITHOUT ROOF

21 AMBIENT TEMPERATURE MIN MAX TURBINE TYPE HORIZ VERTICAL

22 UNUSUAL CONDITIONS DUST SALT ATMOSPHERE NO STAGES SINGLE WHEEL DIAMETER

23 OTHER ROTOR: BUILT UP SOLID OVERHUNG

24 ELECTRICAL AREA CLASS GROUP DIV BETWEEN BEARINGS

25 NON HAZARDOUS BLADING 2 ROW 3 ROW RE-ENTRY

26 CONTROL POWER V 230 NOTE 2.5 CASING SPLIT AXIAL RADIAL

27 AUX MOTORS CASING SUPPORT CENTRELINE FOOT

28 COOLING WATER PRESSURE DF VERTICAL JACKSCREWS

29 FLOW DT VERTICAL TURBINE FLANGE

30 ALLOWABLE SOUND LEVEL @ NEMA 'P' BASE OTHER NOTE 2.3

31 STEAM CONDITIONS TRIP VALVE INTEGRAL SEPARATE BODY

32 INTERSTAGE SEALS LABYRINTH CARBON N/A

33 INLET PRESSURE

34 INLET TEMPERATURE END SEALS CARBON RING NO.PER BOX

35 EXHAUST PRESSURE LABYRINTH MATERIAL

36 STEAM CONTAMINANTS MECHANICAL MANUFR

37 TYPE RADIAL BEARINGS38 ALLOWABLE SPEEDS MAX MIN TYPE THRUST BEARING39 MAX CONT SPEED(3.1.10) CALCULATED THRUST LOAD40 TRIP SPEED BLADE TIP VELCY BEARING MFGR's ULTIMATE RATING41 FIRST CRITICAL SPEED THRUST COLLAR REPLACEABLE INTEGRAL NONE

42 EXHAUST TEMP NORMAL NOLOAD LUBE OIL VISCOSITY ISO GRADE43 POTENTIAL MAX POWER LUBRICATION RING OILED PRESSURE GREASE

44 MAX. NOZZLE STEAM FLOW OIL MIST45 ROTATION FACING GOVERNOR END PURGE OIL MIST PURE OIL MIST

46 DRIVEN EQUIPMENT THRUST BEARING HOUSING OILER TYPE

47 (VERTICAL TURBINE) (4.9.3)48 WATER PIPING FURN. BY MAX ALLOWABLE PRESSURE

49 OIL PIPING FURN. BY MAX ALLOWABLE TEMP.

50 REMARKS: HYDRO TEST PRESSURE

51

52

bar[g]

1.0

51 10

kgf

ISO VG 46

2.1: Area temperature class T32.2: Noise shall be limited to 85dBA at 1m 2.3: A Trip an throttle valve assembly is included in D-R scope of supply2.4: Refer to Quick start condition supplied with D-R offer2.5: Voltage transformer 230/110V supplied by Flowserve

m/h

kg/h 40819

331219

C 10

Flowserve

SAP No.:

425 412.8

1896

EXHAUST

NUMBER OF HAND

Chk'd: Appr'd:

2

128735

Page

Flowserve

kgf

CW

INLETCASING DESIGN

bar[g]

C

C

kW 2820

MINIMUM

TURBINE DATA

C

5.2

m/s

4998

rpm

db 85 m

MAXIMUM NORMAL

700

I 2

bar[g] 7

V 460 Phase Hz

Single Phase

Three Phase

Hz

bar 1

rpm

POWER SPEED OPERATING POINT/

Spared

4760

4760

2150

C 0.0 50.0

2

STEAM CONDITION VALVES OPEN

MINIMUM INLET AND

MAXIMUM EXHAUST110

Service: Cooling Water Pump Steam Turbine No. Req.:

RATED/NORMAL 2 14.5

STEAM RATE

kW

2365

4760

Saudi Elastomers Project - SEP UU2-K-2011A

kg/kWh

DATASHEETCooling Water Pump Steam Turbine

Al-Jubail, KSA

1

703 HEK 1000289064

Design

Al-Jubail Petrochemical Co. (Kemya)

110670 (DR:128735)

UU2

UU-PST-50A

GENERAL PURPOSE STEAM TURBINEB.J

4

192638 rev 02

Item No.:

Project No.: Revision: 21/11/201303

Date Version 1AZ General Purpose Steam Turbine.xls

Type:

Client:

Project:

Site:

365

bar[g] 45 43

By:

P.O. No.:

Inquiry No.:

DR Job

2365

FLOWSERVE

Design

DRESSER-RAND

14.9

APPLICABLE SPECIFICATION

%

CD

CONSTRUCTION

Phase

Sand

60

15.73

rpm 7580

rpm

bar[g] 6.0

5498

400 370

rpm 4998

3332

202

4.2

41

mm

Sleeve Bearing

Tilting Pad

kgf

60

T3

Date:

Area/Unit: of

REV

1

2 MATERIALS ACCESSORY EQUIPMENT BY VENDOR

3 HIGH PRESSURE CASING GRADE REMOTE TRIP SOLENOID

4 EXHAUST CASING GRADE VACUUM BREAKER

5 NOZZLES GRADE AUTOMATIC STEAM SEALING SYSTEM

6 BLADING GRADE GLAND VACUUM DEVICE WITH :

7 WHEELS GRADE WATER EDUCTOR STEAM EJECTOR

8 SHAFT GRADE SENTINEL WARNING VALVE

9 SHAFT COATING UNDER PACKING INSULATION TYPE

10 MATERIAL TACHOMETER TYPE

11 APPLICATION METHOD MFR MODEL

12 THICKNESS MOUNTED BY13 GOV. VALVE TRIM THERMAL RELIEF VALVES REQUIRED14 INLET STRAINER MESH SIZE SHUTOFF VALVES FOR SHUTDOWN SENSORS15 COUPLING SPACER/HUBS16 COUPLING DIAPHRAGMS (DISKS) THROTTLE STEAM FIRST STAGE

17 NOZZLE RING EXHAUST

18 SPEED CHANGER MANUAL PNEUM. ELECT (5.4.2.3) LIQUID FILLED GAUGES 19 MFR. MODEL INSTRUMENT PANEL 20 BASEMOUNT21 FREE STANDING22 TO TO EXTERNAL LUBE OIL SYSTEM BY FLOWSERVE23 TO TO CIRCULATING PRESSURE Supply by Flowserve

24 CONNECTIONS VENDOR FURNISH SYSTEM FOR: TURBINE

25 SIZE RAT'G FAC'G POS. MATING PARTS OTHER

26 FURNISHED OIL SYSTEM TO BE: CONSOLE TYPE

27 INLET MOUNTED ON BASEPLATE

28 EXHAUST OIL SYSTEM TO INCLUDE FOLLOWING EQUIPMENT: (4.10.5)(4.10.7)29 DRAINS STANDBY OIL PUMP: TYPE DRIVER30 LOW OIL PRESS ALARM TRANSMITTERS31 LOW OIL PRESS TRIP TRANSMITTERS (Qty. 3)32 COUPLINGS SEE SEPARATE DATA SHEET HEATER (4.10.8) ELECTRIC STEAM

33 LOCATION OIL DRAIN SIGHT FLOW INDICATORS34 MAKE Supplier by Pump Mfr HAND OPERATED STANDBY PUMP

35 MODEL Flexible

36 RATING 37 LUBRICATION38 LIMITED END FLOAT39 SPACER LENGTH FURNISH PROVISIONS FOR MOUNTING NON-CONTACTING40 SERVICE FACTOR 1.5 VIBRATION PROBES41 TURBINE VENDOR MOUNTS HALF COUPLING FURN. AXIAL POSITION PROBES NO. OF PROBES42 DYN. BALANCE MFR. MODEL

43 AGMA CLASS 8 OTHER FURN. RADIAL PROBES NO. OF PROBES44 TURBINE SHAFT TAPER STRAIGHT HYD FIT HUB MFR. MODEL

45 MOUNTING PLATES FURNISH BEARING METAL TEMP SENSORS FOR: See detail in PID

46 TYPE BASEPLATE SOLEPLATE RADIAL BEARINGS THRUST BEARINGS NOTE 3.3

47 FURNISHED BY TURBINE VENDOR TURBINE VENDOR SUPPLIES AND CALIBRATES MONITORS FOR: 48 DRIVEN EQUIPMENT VENDOR OTHER AXIAL AND RADIAL PROBES49 EQUIPMENT TO BE MOUNTED TURBINE GENERATOR BEARING TEMPERATURE SENSORS50 GEAR PUMP OTHER SEE SEPARATE DATA SHEETS FOR DETAILS51 UNGROUTED BASEPLATE SUITABLE FOR COLUMN MOUNTING

52 TURBINE VENDOR FURNISHES SUBPLATES

3.1 : Daelim will provide a strainer on steam inlet pipe with a mesh size of 200m3.2 : Overspeed test and auto start capability shall be provided from DCS through hardwired link to the governor controller3.3: Temperature transmiters provided by Flowserve

mm

mm

LOCAL GAUGE BOARD WITH FOLLOWING PRESS GAUGES:

TURBINE DRIVEN

kgf.m

VIBRATION AND POSITION DETECTORS

Bently Nevada 330101XL

2

Bently Nevada 330101XL

RH

RF

RF

Blanket Type

Electronic (Not in Dresser-Rand Scope)

Dynalco SPD 100 XA

Installed on Gauge board, connected by other

2

mm

OTHER 3/4" 150 RF

3/4" 600

12 150 RF

WOODWARD PEAK 150 see NOTE 3.2

3332

6 600

lbs

A

Not in D-R scope

Not in D-R scope

3.2YES see note 3.1

OPERATINGRANGE

CONTROLSIGNAL

Electrolytic chroming

mm

ASTM A471

ASTM A788

ASTM A473 Type 416

AISI 403SS

0.04 mm - 0.64 mm after finished grinding

110670 (DR:128735)UU-PST-50A

192638 rev 02

Page

P.O. No.:

21-nov-132

128735

Date

Case:

Version 1AZ General Purpose Steam Turbine.xls

STEAM CONTROL

CONTROLLED VARIABLE

ASTM A-216

ASTM A-216

3 4UU2

Item No.:

Project No.: Revision:

Inquiry No.:

Appr'd:

Design Design

B.J Chk'd:

Governing Case:

GENERAL PURPOSE STEAM TURBINEDR Job

SAP No.:

By:DATASHEETType: Cooling Water Pump Steam Turbine

WCB

SPEED rpm4998

4140

WCB

Chrome plating

Inch

Complete equipment train (See Note 5.10)

A

Date:

Area/Unit: of

REV

1

2 PREPARATION FOR SHIPMENT

3 SUPPLY ENGR. DATA FOR LATERAL/TORSIONAL ANALYSES TURBINE AUX. EQUIPMENT AND SPARE ROTOR PREPARED FOR :4

5 CALCS AND/OR DATA FOR SEPARATION MARGIN DOMESTIC SHIPMENT EXPORT SHIPMENT

6 TRAIN TORSIONAL VIBRATION ANALYSIS 7 WEIGHT OF HALF KEYS REMARKS

8 RESIDUAL UNBALANCE CHECK (4.8.4.3)9 PARTY HAVING UNIT RESPONSIBILITY DRIVEN EQUIPMENT VENDOR

10 REMARKS

11

12

13 TESTS

14 HYDROSTATIC 15 MECHANICAL RUN 16 4 hours

17 PERFORMANCE 18

19 100% ULTRASONIC INSPECTION AFTER ROUGH MACHINING NOTE 4.1 COMPLETE UNIT 20 GEAR 21 USE INSPECTOR'S CHECK LIST SOUND LEVEL22 CASTING SURFACE INSPECTION MSS SP-55 AUX. EQUIPMENT 23 OTHER

24 WELD INSPECTION

25 SPECIAL NDT INSPECTION REMARKS:

26

27 MAG. DYE ULTRA

28 COMPONENT PART PENE. SONIC

29 T&T VALVE

30 STM CHEST TURBINE

31 CASING ROTOR

32 PIPING TURBINE UPPER HALF CASING

33 SHAFT MAX.MAINTENANCE

34 MAX.MAINTENANCE DESCRIPTION

35 T & T VALVE

36 BASEPLATE

37 REMARKS: MISCELLANEOUS

38 TOTAL SHIPPING WEIGHT

39 REMARKS:

40

41

42

43

44

45

46

47

48

49

50

51

52

kg

kg

kg

4.2: T & T valve is one part with Turbine, so weight of T & T valve is included in Turbine Weight. Detail can be provided later

WHEEL

1833

175

159

175

RADIO-WITN'D

YES

Rotor

NOTE 4.2

4.1 : 100% Ultrasonic inspection of machined surfaces of T&T valve body, casings, shaft and wheel

kg

YES

YES

YES

YES

YES

N/A

YES

GENERAL PURPOSE STEAM TURBINEDR Job

SAP No.:

By:

N/A N/A N/A

GRAPHIC

Inquiry No.:

DATASHEET

OBSRVED

INSPECTION REQUIREMENTS

Governing Case:

Appr'd:

Design Design

Chk'd:B.J

21-nov-13

4

03

UU2

Item No.:

Project No.: Revision:

4

Date

Case:Type: Cooling Water Pump Steam Turbine

Version 1AZ General Purpose Steam Turbine.xls

ENGINEERING REQUIREMENTS

128735

110670 (DR:128735)UU-PST-50A

192638 rev 02

Page

P.O. No.:

REQD. WITN. OBSVD.

WEIGHTS

kg

kg

kg

kg

Date:

Area/Unit: of

REV

1 Case: Governing Case:

2 Supplier: Applicable To:

3 Mfr.: Ref. P&ID:

4 Model No.: Serial No.:

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

Item No.: UU-PST-50AProject No.: 110670 (DR:128735) Revision: 03 21-nov-13

UU2 Page 5 5

DR Job 128735 P.O. No.: 192638 rev 02

PROCESS SPECIFICATION SAP No.: Inquiry No.:DATASHEET By: B.J Chk'd:

UU2-K-2011A

Appr'd:

Type: Cooling Water Pump Steam Turbine Design Design

Cooling Water Pump Steam Turbine No. Req.: 1

Client: Al-Jubail Petrochemical Co. (Kemya) FLOWSERVE

Project: Saudi Elastomers Project - SEP DRESSER-RAND

5.1. Turbine Governors is WOODWARD Peak 150.5.2. Turbine shall be per Sabic Specification G06-S01 & G06-S01-AE and API 611, 5th Ed. as commented during BID phase. 5.3. Axially split casing shall be designed to permit inspection and replacement of the bearings and outer glands without the removal of upper half.5.4. Turbine shall be designed to cover the maximum BHP of entire Cooling Water Pump performance curve. Driven Equipment Vendor having unit responsability5.5. Bearing housing shall be provided with INPRO seal 5.6. Steam drains shall be provided with valves and terminated with flanged connection at the edge of the baseplate. 5.7. 2 Vibration probes and proximeter on sleeve bearings.5.8. 4 RTD's with transmitter on the thrust bearings. 1 RTD with transmitter on each sleeve bearing5.9. Turbine shall be equipped with hydraulic trip linkages and trip indicators.5.10. Pressure lube oil system for complete Cooling Water Pump and steam turbine train shall be provided by pump vendor. See pump data sheets UU-P-50A/B/C for details.5.11 Surface preparation and painting per Peinting Specification PS-128735.5.12 Turbine rotor to be equipped with keyphsasor and speed probe with readout in the DCS.5.13 Bearing housing to be equipped with INPRO seal to avoid condensate ingress into the oil system and provision for instrument air purge to be provided.5.14 TTV to be hydraulic type, fitted, with limit switches as described in PID 1000289390.5.15 Turbine to have capabilitly to overspeed test from CCR.5.16 Turbine efficiency is very important and will be used to determine selected bidder, based on energy consumption. Turbine efficiency at normal steam conditions shall be as a minimum 55% 5.17 Material certificates for carbon steel pressure containing parts, rotor, nozzle rings and blades shall be furnished.

Version 1 09/02/2004Notes Sheet

Site: Al-Jubail, KSA 703 HEK 1000289064

Service: