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Usos de la fermentación en la producción masiva
de compuestos químicos a partir de biomasa
Bioeconomía Argentina 2013: Biomasa, innovación y valor agregado, Buenos Aires, March 21-22, 2013
Ruud A. Weusthuis
How can we use fermentation for the
production of bulk chemicals?
Argentinian Bioeconomy 2013: Biomass, innovation and value added; Buenos Aires, March 21-22, 2013
Ruud A. Weusthuis
Why fermentation processes?
Example: glucose to ethanol
12 reactions
Chemistry:
● 90% efficiency per step, 28% overall
● Multiple reactors, high investment costs
Fermentation
● 90% efficiency overall
● One pot synthesis, low investment costs
Market prices
Compounds Price €/ton
Petrochemicals Polyethylene 700
Acetic acid 400
Ethylene glycol 900
Fermentation products
Ethanol 600-700
Lactic acid 1800-2250
Citric acid 800
L-glutamic acid 1200
L-Lysine 2000
Itaconic acid 4000
Making bulk chemicals with
microorganisms
Product Substrate Fermen-tation
Product recovery
Goal: competitive with fossil derived products
Yield (substrate efficiency), productivity, titre
Substrate
Product
Which type of product?
0
10
20
30
40
50
60
70
80P
rod
ucti
on
costs
€/
GJ e
nd
prod
uct
Capital
Oil/gas
Coal
Added value: 2 - 5 times higher
Which type of substrate?
Side streams, lignocellulose
Complex:
● Implications for product recovery
● Fermentation inhibitors present
● Mixture of carbon sources
Low sugar concentrations (~50 g/l)
Mixing problems
● 2-3 times lower oxygen transfer
Substrate costs: 2 x as low?
What type of fermentation?
Ethanol: 0.95 J/J
Lactate: 0.95 g/g
L-glutamic acid: 0.62 g/g
Itaconic acid: 0.47 g/g
Anaerobic: Aerobic:
Anaerobic fermentations
Aerobic Anaerobic
Productivity Limited by O2 transfer No O2 required
Limited by cooling capacity Low heat production
Substrate efficiency
High biomass production Low biomass production
Complete oxidation of substrate to CO2
No complete oxidation
Anaerobic fermentations: challenges
CO2-fixating pathways
Glucose
2 Pyruvate
Electrons
2 Lactate
Electrons
Glucose
2 Pyruvate
2 CO2
Succinate
Electrons
Electrons
O2
Water
Glucose
2 Pyruvate
2 CO2
Succinate
Electrons
Electrons
Glucose
Succinate
Protons
Hydrogen gas
Hydrogen producing pathways
Aerobic Anaerobic
3-hydroxybutyric acid
Monomer of the polyester PHB
PHB competes with polyethylene
Anaerobic production:
2 glucose 3-hydroxybutyric acid + 2 ethanol + 4 H2 + 4 CO2
Anaerobic fermentations
Yield: 0.95 g/g or J/J
Productivity: up to 5 times higher
4 projects running
Product inhibition
0
10
20
30
40
50
60
70
80
90
0 50 100 150 200
[P
rod
uct]
% o
f h
igh
est
con
cen
trati
on
Time (% total time)
Productivity, titre and yield are limited by product inhibition
25 50 75 100
Prevent product inhibition
Strains with improved product tolerance
● Product tolerance difficult to engineer
● Isolate strains with high tolerance
● Convert them into producers of chemicals
● Example: Isolated strain Monascus ruber LF6 is
able to grow in presence of 150 g/l lactic acid at pH
2-3 (WO2012055996-8)
3 projects running
Apply in-situ product recovery
Examples:
Ethanol production at low pressure
● 4 g/l/h at atmospheric pressure
● 40 g/l/h at low pressure
● Cysewski and Wilke, 1977
Lactic acid in continuous membrane reactor
● 4-7 g/l/h in normal batch
● 22 g/l/h in CMR
● Tejayadi and Cheryan, 1994
Prevent product inhibition
Productivity: up to 5-10 times higher Titre: up to 5 times higer
2 projects running
Product recovery
High costs of product separation:
Up to 20-40% of total costs
Biofuels in fermentation broth
Ethanol: Miscible
Distillation, 20% of energy
Dodecanol (C12): Immiscible
Simple separation!
Example: LS9, Amyris
Phase separations
Liquid/liquid
● Making water immiscible compounds
Gas/liquid
● Volatile compounds, high temperature
fermentations
Solid/liquid
● Making polymers: Cyanophycin,
polyhydroxyalkanoates
● Crystals
No/less product inhibition!
Recipe for application of metabolic
engineering for production of bulk products
1. Make chemicals, not fuels: 2-5 x more added value
2. Use inexpensive side streams: 2 x lower substrate costs?
3. Use anaerobic fermentations: Yield to 0.95 g/g, J/J
Productivity: 5 x as high
4. Prevent product inhibition: Productivity: 5 x as high
5. Use phase separation: 2-4 x as cost effective?
Take-home message:
Production costs of fermentation
products can be reduced below
that of bioethanol
Thanks to
Gerrit Eggink
Leo de Graaff
Annemarie Hage
Serve Kengen
Ischa Lamot
Audrey Leprince
Mark Levisson
Astrid Mars
Odette Mendes
EOS-NEO program
BE-BASIC program
Bas Meussen
Youri van Nulandt
John van der Oost
Mark Roghair
Johan Sanders
Peter Schaap
Jan Springer
Kiira Vuoristo
Hetty van der Wal
Emil Wolbert