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DMGMORI.COM
DMU 60 P / FD duoBLOCK
DMU 80 P / FD duoBLOCK
DMU 90 P duoBLOCK
DMU 100 P duoBLOCK
DMU 125 P / FD duoBLOCK
DMU 160 P / FD duoBLOCK
DMC 60 U / FD duoBLOCK
DMC 80 U / FD duoBLOCK
DMC 100 U duoBLOCK
DMC 125 U / FD duoBLOCK
DMC 160 U / FD duoBLOCK
UNIVERSAL MACHINING CENTRES FOR 5-SIDED / 5-AXIS MACHINING
DMU | DMCduoBLOCK series
Applications and partsHighlights
Control technology
Overview
Technical data
DMU P / FD | DMC U / FD duoBLOCK SERIES
The benchmark in 5-axis machiningThe 5-axis machines in the highly stable duoBLOCK design with with maximum precision, performance and efficiency allow the highest machining performance and maximum precision with high dynamics. From hard-to-cut materials such as those found in the aerospace sector, to the highest requirements for surface quality such as in tool and mould making, the 4th Generation duoBLOCK machines provide optimal machining conditions.
AUTOMOTIVE
Steering knuckles for Infinity Red Bull Racing Formula 1 cars
02
AEROSPACE
Chassis components
DIE & MOLD
Tube mould
MACHINE CONSTRUCTION
Mould carrier for PET bottles
ENERGY TECHNOLOGY
Drill head for the oil and gas drilling sector
03
Applications and parts
HighlightsControl technology
Overview
Technical data
duoBLOCK – ADDED VALUE FOR YOU
Unique!With the new duoBLOCK series, every component becomes a masterpiece.
Comprehensive cooling and the high stiffness of the duoBLOCK concept are the basis for the highest possi-ble levels of precision and machining performance.
The new, innovative wheel magazine provides unbeatable flexibility with up to 453 tools and minimal space requirements.
PRECISION+ Full cooling of the axis drives with the
precision package
+ Comprehensive cooling measures
+ Significantly improved temperature response
+ SGS: Spindle Growth Sensor
+ µPrecision- volumetric accuracy of 13 μm
PERFORMANCE+ powerMASTER 1000 motor spindle
rated at 1,000 Nm and 77 kW
+ 5X torqueMASTER rated at 1,800 Nm and 52 kW
+ 50 % higher cutting power with the roughing package
+ Wide linear guides and large drives
Please note:The results of machining and performance trials given in this catalogue are examples.The results may vary slightly due to the site conditions and cutting conditions.
DMU P / FD | DMC U / FD duoBLOCK series
Unique
PR
ECIS
ION
PERFORMANCE
EFFICIENCY
CELOS
04
EFFICIENCY+ Lower space requirements, extremely compact wheel
magazine with short tool replenishment time
+ High machine availability
+ Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
+ B-axis: improved interference contour, higher stiffness!
CELOS+ CELOS from DMG MORI enables consistent
administration, documentation and visual isation of order, process and machine data
+ CELOS can be extended with apps and is also compatible with your company’s existing infrastructures and programme
PR
ECIS
ION
PERFORMANCE
EFFICIENCY
CELOS
05
duoBLOCKPrecision Performance Efficiency CELOS
DMU P / FD | DMC U / FD duoBLOCK SERIES
The masterpiece. Always precise!Comprehensive cooling measures achieve the highest long-term accuracy and precision. With the precision package, the entire feed drive is cooled and the machine bed is tempered, resulting in maximum higher component precision.
Standard cooling measures1 Headstock
Motor spindle B-axis planetary gear and motor A-axis gears and motor
2 NC rotary tableC-axis motor C-axis gears
3 Basic constructionY- / Z-axis motor X- / Y- / Z-feed axes: Ball screw, bearing X- / Y- / Z-linear guideways
Symmetrical column cooling with cooling bars on the column
Heat sinks on the machine bed
Y-axis measuring system is thermally decoupled from the machine bed (by carbon bearing)
Machine bed flushing (KSS)
Insulated switch cabinet at the rear
Precision package with coolant temperature control (optional)
4 X- / Y- / Z-ball screw nut
5 X-axis motor*
* As standard with the DMU 160 P / FP | DMC 160 U / FD
6 Heat sinks in the X axis (3 ×)
7 Thermoshield
Applications and parts
Highlights› Precision
Control technology
Overview
Technical data
06 2
3
THE ENTIREFEED DRIVEIS COOLED
μPRECISION – HIGH PRECISION MACHINING ON STANDARD MACHINES (optional)
Volumetric accuracy of about 13 μm and positioning accuracy < 3 µm(available for DMU 80 / 125 / 160 P / FD | DMC 80 / 125 / 160 U / FD) ( Values on the example of the DMU 80 P duoBLOCK)
0707
1
5
3
4
6
7
PrecisionPerformanceEfficiencyCELOS
DMU P / FD | DMC U / FD duoBLOCK SERIES
Maximum stiffness for the highest machining performance!The overall stiffness of the highly stable and extremely precise duoBLOCK concept has been further improved. The structure of the basic design has been optimised further using FEM calculations and the components have been strengthened. With the 5X torqueMASTER and the powerMASTER 1000 motor spindle, this results in maximum stiffness and machining performance with up to 1,800 Nm of torque.
Applications and parts
Highlights› Performance
Control technology
Overview
Technical data
1 Optimised component structureHigher stiffness thanks to an elevated column with a wider support
2 Large drive systemsand internally cooled ball screws as standard
3 Wide linear guidesfor a high table load
4 Large YRT bearing in the B- and C-axisImproved stiffness thanks to the larger bearing diameter
5 Optimised three-point supportand a wider supporting area
08
3
A
4 B
4
PREMIUM CLASS!
STARK! – 5X-torqueMASTER*
5-axis universal milling head with gear-driven spindle. Significantly improved interference contour and higher stiffness!
HEAVY CUTTING WITH WITH 1,800 Nm*
1,800 Nm, 52 kW, SK 50 / HSK-A 100 tool taper and powerful 8,000 rpm* optional available for
DMU P 100 / 125 / 160 | DMC U 100 / 125 / 160
HEAVY DUTY MACHINING PACKAGE
+ 50 % higher power for cutting hard-to-machine materials+ Less tool wear+ Better surface quality
A Damper shoes in the Y-axis * two shoes with hydraulically operated sliding cover
B Hydraulic clamping of the NC rotary table
Heavy-duty machining ATC* for the NC rotary table *available for SIEMENS CNC control
092
1
5
PrecisionPerformanceEfficiencyCELOS
Applications and parts
Highlights› Efficiency
Control technology
Overview
Technical data
DMU P / FD | DMC U / FD duoBLOCK SERIES
Innovative down to the smallest detail!The new, innovative wheel magazine provides the highest flexibility and productivity due to the fact that it can be replenished during machining or idle time and thanks to its compact footprint. With rapid tool call-up times down to 5.6 seconds, despite the 453 tools, the preselected tool can be exchanged into the spindle within 0.5 second, even during short machining processes.
HIGHLIGHTS
+ Tool replenishment during machining and idle times (two wheels or more)
+ The most compact magazine on the market (41 % smaller machine width for the 123 pocket magazine)
+ Up to 453 tool pockets: call-up time down to 5.6 seconds
+ Patented design
+ Extremely short tool change time of just 0.5 second (0.8 second for HSK-A 100)
+ Safe tool retention thanks to the toolholder
+ No disassembly required to accommo date up to 123 (SK 50) or 183 (SK 40) tools of size 80 and up to 63 tools of size 100 / 125
10
PrecisionPerformanceEfficiencyCELOS
DMU P / FD | DMC U / FD duoBLOCK SERIES
Manufacture more efficiently!The duoBLOCK series enables highly efficient production in every respect, due to intelligent and demand-controlled accumulators, which contribute to a consid-erable energy saving. Optimal serviceability and unrestricted access to the work area from three sides allow fast and ergonomic set-up and adjustment.
OBVIOUS!
+ Optimal accessibility: from three sides completely open, large, cubic workspace
+ Large doors+ Quick and ergonomic set-up and adjustment+ Unrestricted crane access from above
to over the centre of the table
OPTIMAL WORKING AREA ACCESSIBILITY
E N E RGY S AV ING
0 KW
H
5
10
15
21
25 KWH
Energy required for complete machining of a component on the duoBLOCK
CHIP
CON
VEYO
R KS
S SY
STEM
COOLANT UNIT MAIN SPINDLE
MISCELLANEOUS
duoBLOCK 4th generation Previous generation
Save energy with efficient features 30
%
11
PrecisionPerformanceEfficiencyCELOS
Applications and parts
Highlights› CELOS
Control technology
Overview
Technical data
ERGOline CONTROL WITH 21.5″ MULTI- TOUCH SCREENAND SIEMENS
SimpleUser-friendly machine operation for all new high-tech machines from DMG MORI.
ConsistentConsistent administration, docu mentation and visualisation of order, process and machine data.
CompatibleCompatible with PPS and ERP systems. Can be networked with CAD / CAM products. Open to trendsetting CELOS APP extensions.
Simplified machine operation. Seamless integration of machine and company.
SMARTkeyCustomised user authorisation. Individ ually adapted access privileges to the control system and the machine.
APP MENULike on a smartphone, the operator has direct access to all available applications through the APP MENU.
12
CELOS APPS – 3 EXAMPLES
DMU P / FD | DMC U / FD duoBLOCK SERIES
– From the idea to the finished productCELOS features a standard user interface for all new high-tech machines from DMG MORI. CELOS APPs facilitate the consistent management, documentation and visualisation of order, process and machine data on a unique 21.5″ multi-touch monitor. They also simplify, standardise and automate the operation of the machine. 16 standard APPs help the machine operator prepare, optimise and systematically process production jobs.
JOB MANAGERSystematic planning, administration and preparation of work orders.
+ Machine related creation and configuration of new work orders
+ Structured storage of all production related data and documents
+ Easy visualisation of orders, including NC program, equipment, etc.
JOB ASSISTANTProcess-defined orders.
+ Menu guided set-up of the machine and conversational processing of production orders
+ Reliable error prevention thanks to windows- based assistance instructions with a mandatory acknowledgement function
TOOL HANDLINGShorter tool set-up times through assessments of the magazine configuration for subsequent orders.
+ Display of all tools required for a job, including the automatic generation of a loading list
+ Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs
13
PrecisionPerformanceEfficiencyCELOS
Applications and parts
Highlights
Control technology› Software and cycles
Overview
Technical data
Exclusive, optionally available DMG MORI technology cycles
3D quickSETImproved precision by measu-ring spindle displacement
+ Toolkit for checking and correcting the kinematic precision of 5-axis machine configurations
+ The CNC system compensates for the actual displacement
MULTI-TOOLSave time by efficiently using tools
+ Several ”sister tools” on one tool holder
+ Save tool change times and magazine pockets
INTERPOLATION TURNINGMachining of faces and recesses without a turn-mill table
+ The machining process takes place in a circular movement around and inside the workpiece
+ The spindle is perpendicular to the direction of movement
L MEASURING SENSOR PACKAGEEnhanced measuring options with the L measuring sensor
+ Measurement of pockets and grooves
+ Measurement in hard-to-reach areas
+ Measurement of individual points
+ Package with manual and automatic calibration
gearSKIVINGManufacturing of spur and spline gears
+ Synchronised turning of workpiece and tool
+ Machining of gears close to shoulders without interference
+ Synchronisation and tool path controlled by the cycle
+ Reduced process costs due to manufacturing of gears on universal machines
MPC 2.0 – MACHINE PROTECTION CONTROLProtecting machines with an emergency shut-off function
+ Vibration monitoring in the process
+ Emergency shut-off with teach function
+ NEW: Troque monitoring
+ Milling spindle bearing diagnostics
GRINDINGMachining with the highest surface accuracy
+ Grinding on a universal milling machine
+ For internal, external and face grinding
+ Truing cycles for the grinding wheel
ATC – APPLICATION TUNING CYCLEProcess optimisation at the push of a button
+ Process-oriented feed drive tuning
+ Minimised machining time with maximised component quality, irrespective of workpiece weight
+ High surface quality during finishing
14
CELOS WITH SIEMENS 840D SL OPERATE
+ Highly simplified interactive programming with identical ”look and feel“ for turning and milling
+ SINUMERIK Operate new user interface
+ ATC*, 3D quickSET*
+ With new powerful features around setup, programming, tools and program management
+ Fast block processing time of approx. 0.6 ms
+ DECKEL MAHO package MDynamics for improved surface quality with shortened machining time for the smoothing of surfaces etc.*
* Option
CELOS WITHHEIDENHAIN TNC 640
+ Unique, highly detailed 3D simulation display
+ New optimised TNC user interface
+ HSCI – HEIDENHAIN Serial Controller Interface
+ Conversational or ISO programming
+ Rapid program generation with plain text programming
+ Graphical programming
+ Collision monitoring (DCM)
+ ATC*, 3D quickSET*
* Option
DMU P / FD | DMC U / FD duoBLOCK SERIES
High-end CNCs for safe machining and maximum precisionThe new duoBLOCK generation can be optionally equipped with the SIEMENS 840D solutionline or the HEIDENHAIN TNC 640 (optional). Both contorls are available in combination with the new ERGOline Control with 21.5″ screen and CELOS. Alternatively, the HEIDENHAIN TNC 640 is also available with 19″ ERGOline panel. Optionally, various exclusive software cycles such as ATC, MPC, 3D quickSET and DMG MORI Virtual Machine are available, which directly influence either workpiece quality or process optimisation.
15
Applications and parts
Highlights
Control technology
OverviewTechnical data
DMU 60 P duoBLOCK
DMU 80 P duoBLOCK
DMU 100 P duoBLOCK
DMU 125 P duoBLOCK
DMU 160 P duoBLOCK
DMC 60 U duoBLOCK
DMC 80 U duoBLOCK
DMC 100 U duoBLOCK
DMC 125 U duoBLOCK
DMC 160 U duoBLOCK
Travels X / Y / Z mm 600 / 700 / 600 800 / 1,050 / 850 1,000 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100 600 / 700 / 600 800 / 1,050 / 850 1,000 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100
Table size mm ø 630 ø 900 × 700 ø 1,100 × 900 1,250 × 1,150 ø 1,600 × 1,250 ø 630 × 500 ø 800 × 630 ø 1,000 × 800 ø 1,000 × 800 ø 1,250 × 1,000
Maximum table load kg 700 1,800 2,200 2,800 4,500 600 1,500 2,000 2,000 4,000
Workpiece measurements
mm
850950
1,100 1,250
850 1,45
0
1,60
0
1,60
0
1,67
5
1,600
DMU P / FD | DMC U / FD duoBLOCK SERIES
duoBLOCK – Modular concept for individual requirementsThe duoBLOCK series offers many configuration possibilities due to its modular design. In addition to three milling head variants, the wheel magazine can be built up in stages for up to 453 tools. And the table technology also leaves nothing to be desired with milling, turning or palletised variants.
5X-torqueMASTER
torque up to 1,800 Nm
1616
DMU 60 P duoBLOCK
DMU 80 P duoBLOCK
DMU 100 P duoBLOCK
DMU 125 P duoBLOCK
DMU 160 P duoBLOCK
DMC 60 U duoBLOCK
DMC 80 U duoBLOCK
DMC 100 U duoBLOCK
DMC 125 U duoBLOCK
DMC 160 U duoBLOCK
Travels X / Y / Z mm 600 / 700 / 600 800 / 1,050 / 850 1,000 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100 600 / 700 / 600 800 / 1,050 / 850 1,000 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100
Table size mm ø 630 ø 900 × 700 ø 1,100 × 900 1,250 × 1,150 ø 1,600 × 1,250 ø 630 × 500 ø 800 × 630 ø 1,000 × 800 ø 1,000 × 800 ø 1,250 × 1,000
Maximum table load kg 700 1,800 2,200 2,800 4,500 600 1,500 2,000 2,000 4,000
Workpiece measurements
mm
630
9001,000 1,250
1,600
850
1,45
0
1,60
0
1,60
0
1,35
0
Milling heads
Tables
Wheel magazine
Pallet changer
Machine bed and column
B-axis
5X torqueMASTER A-axis 1 to 5 wheels, up to 453 tools (DMC)
NC Rotary table (DMU) Milling / Turning table (DMU) Turn-mill pallet table (DMC) NC Pallet table (DMC) Pallet changer (DMC)
1717
THE duoBLOCK SERIES MODULAR DESIGN
WITH B-AXIS AS STANDARD
EQUIPMENT
Applications and parts
Highlights
Control technology
Overview› DMU 90 P duoBLOCK
Technical data
DMU 90 P duoBLOCK
Top quality equipment at a competitive priceThe DMU 90 P duoBLOCK package machine is unbeatable in terms of price performance. The extensive standard equipment includes the speedMASTER motor spindle with SK 40 20,000 rpm and 60 pockets in the chain magazine. Intelligent software features such as the Machine Protection Control (MPC) and the Spindle Growth Sensor (SGS) ensure the highest level of machine safety and processing accuracy.
HIGH TECH AS STANDARD AT AN EXCELLENT PRICE
+ Motor spindle SK 40 20,000 pm, 130 Nm / 35 kW (40 % DC)
+ Chain magazine for 60 tools, SK 40
+ Control system: CELOS from DMG MORI with 21.5″ ERGOline Control with SIEMENS 840D solutionline
+ Machine Protection Control (MPC))
+ Spindle Growth Sensor (SGS)
+ Internal coolant supply 980 l / 40 bar / 23 l/min
DMU 90 P duoBLOCK
Travels X / Y / Z mm 900 / 1,050 / 850
Table size mm ø 900 × 700
Maximum table load kg 1,800
Workpiece dimensions mm 1,000
1,45
018
952
3,05
7Tr
ansp
ort h
eigh
tTr
ansp
ort h
eigh
t
Chip
con
veyo
rej
ectio
n he
ight
Chip
con
veyo
rej
ectio
n he
ight
Chip conveyor
5,535
4,03
9
TECHNICAL DATA OPTIONS
+ Control CELOS with HEIDENHAIN TNC 640 or 3D Control HEIDENHAIN TNC 640
+ Main drive speedMASTER motor spindle SK 40 15,000 rpm, 46 kW, 200 Nm Motor spindle SK 50 12,00 rpm, 52 kW, 430 Nm Motor spindle HSK-A 100 15,000 rpm, 52 kW, 404 Nm
+ Tool interface HSK-A 63, BT 40, CAT 40, HSK-A 100, BT 50, CAT 50
+ Automation / Measurement / Monitoring 3D quickSET, Infrared measuring senor: (HEIDENHAIN / RENISHAW), Tool measuring in working area, Signal light
+ Coolants / chip disponsal Internal coolant supply (80 bar) frequency-controlled, Coolant temperature control, Spray pistol with pump, Oil and emulsion mist separator, Minimum quantity lubrication, Air blast cooling
+ Options for CELOS with SIEMENS MDynamics package, OMATIVE Advanced Adaptive Control
+ Options for HEIDENHAIN control Active chatter Control (ACC)
+ General control options Electronic handwheel, Application Tuning Cycle (ATC), Safety package for power failure
+ Further options Laminated safety glass, Control console for tool magazine loading station, Operation mode 4, Precision package, Heavy duty machining package Tropical Package, DMG wake up
Chain magazine for 60 pockets
DMU 90 P duoBLOCK
Working areaX / Y / Z axes mm 900 / 1,050 / 850
NC rotary tableTable mm 900 × 700
Table load max. kg 1,800
Workpiece dimensions max. mm ø 1,000
Workpiece height max. mm 1,450
Main driveSpeed rpm 20,000
Tool interface SK 40
Torque (S6 40 %) Nm 35
Power (S6 40 %) kW 130
Tool magazineTool interface SK 40
Tool magazine pockets 60 / Chain
Diameter (free adjacent pockets) mm 160
Length max. mm 550
Weight kg 8
Chip-to-chip time sec. 7
Linear axes (X / Y / Z)Feed rate mm/min 60,000
Rapid traverse rate m/min 60
Acceleration m/s2 7
Feed force (X / Y / Z) kN 13 / 18 / 25
Pmax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 5
Psmax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 4
LAYOUT
With tool magazine 60 pockets and chip conveyor as standard; footprint: 22.4 m2
Side view Plan view
19
Applications and parts
Highlights
Control technology
Overview› Technology integration
Technical data
DMU FD | DMC FD duoBLOCK SERIES
DMU FD and DMC FD duoBLOCK – Maximum productivity through complete machining on one machine
DMU | DMC 60 FD duoBLOCK
DMU | DMC 80 FD duoBLOCK
DMU | DMC 125 FD duoBLOCK
DMU | DMC 160 FD duoBLOCK
Travels X / Y / Z mm 600 / 700 / 600 800 / 1,050 / 850 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100
Table size mm ø 900 × 700 ø 800 / ø 800 × 630 ø 1,250 / ø 1,100 ø 1,500 / ø 1,400
Maximum table load kg 600 / 500 1,400 / 1,200 2,600 / 2,000 4,500 / 3,500
Workpiece measurements mm
700 (630)
950 (900)1,250 1,600
850
1,45
0
1,60
0
1,77
5 (1
,350
)
20
19 YEARS OF MILL-TURNING
TECHNOLOGY
MORE THAN 1,000MACHINES SOLD
+ Heavy workpieces up to 4,500 kg and maximum workpiece diameter of 1,600 mm
+ Oil mist filter and shatterproof safety glass panels as standard
+ Less investment and lower space requirements with the use of just one machine
+ Less time needed and higher precision thanks to easy set-up
+ Lower unit production costs with the highest precision thanks to faster machining; lower handling costs due to reduced idle times and fewer process steps
Direct drive technology – The strongest mill-turn table in its class with up to 7,200 Nm
Complete machining process+ 1 machine+ 4 process steps+ 300 % higher productivity
Conventional machining process+ 3 machines+ 10 process steps
MillingTurningDrillingTapping
Set-upReposition
MillingTurningDrillingTapping
Unclamp
Machine 1
TurningSet-up
RepositionTurning Set-up
MillingDrillingTapping
Set-upReposition
MillingDrillingTapping
Set-upPrecision turning
Unclamp
Machine 1 Machine 2 Machine 3
DMU FD- | DMC FD – COMPLETE MACHINING PROCESS
SINGLE-PURPOSE MACHINES – CONVENTIONAL MACHINING PROCESS
1 2 3 4 5 6 7 8 9 10
STANDARDMILLING / TURNING CYCLES
+ Highest productivity - complete machining on one machine in one set-up
+ Recessing, undercutting, metal removal, threading, etc.
+ Milling and turning tool measurement
+ Imbalance determination, control and monitoring
+ Measurement data storage, distribution and transfer
EXCLUSIVE MILLING / TURNING CYCLES FOR EVERY REQUIREMENT
+ Exclusive DMG MORI FD cycles
+ Measuring cycles for the (L-) measuring probe: Calibrate measuring probe in the working area; measure undercuts, recesses, etc.*
+ Swivelling of long tools into the workpiece*
+ Alternating speed to dampen vibration during machining*
+ Use of multi-station tools (up to nine cutters)*
* optional
21
Applications and parts
Highlights
Control technology
Overview› Technology integration
Technical data
1: Detection of components via spindle load 2: Acoustic emission sensor for dressing
DMU FD | DMC FD duoBLOCK SERIES
Grinding
HIGHLIGHTS
+ Milling, turning and grinding in one set-up
+ Unrivalled surface quality
+ Grinding cycles for internal cylindrical, external cylindrical and surface grinding as well as dressing cycles
+ NEW: Automatically replaceable nozzle unit for coolant supply targeted between grinding wheel and workpiece
+ NEW: AE-sensor (Acoustic Emission) integrated into the dressing unit, to detect the initial contact between the grinding wheel and the dressing unit
+ NEW: Detection of the initial contact between the grinding wheel and the work-piece via spindle load
Grinding package+ Motor spindle with integrated accoustic
emission sensor for process-reliable approaching to the work piece
+ Dressing unit with integrated accoustic emission sensor as well as chip flushing for a process-reliable dressing process with additional support through dressing cycles
+ Coolant unit with 1,300 l and centifugal filter for particle filtration up to 10 µm
+ Machine protection by linear guides and ball screws with additional wipers, sealing air for all linear measuring systems as well as shortened lubrication intervals
ACHIEVABLE TOLERANCES
+ Surface finish < 0.4 μm
+ Roundness < 5 μm
+ Quality 5 with diameter < 120 mm
+ Quality 4 with diameter > 120 mm
3: Turning 4: Milling 5: Grinding on a
DMC 125 FD duoBLOCK
2222
4
5
3
21
1: Turning 2: Tapping3: Gear milling with standard tools
Process chainDrawing
Calculation of the tooth geometry
Free modification of the profile, the flanks and the contact pattern
CAM Program ming
Simulation with a 3D machine model
Complete machining
Measuring (in-process)
Finished component
Measuring (external)
DMU P / FD | DMC U / FD duoBLOCK SERIES
DMG MORI gearMILL
HIGHLIGHTS
+ Complete machining with turning, drilling and gear cutting
+ Highest flexibility due to machining with standard tools on a standard machine
+ Unrestricted modifications of profiles, flanks and contact patterns with verification
+ Flexible for different gear types
+ Soft and hard machining on one machine
+ Quality control on the process with output log
SPUR GEAR+ Complex profile and
flank modifications+ Straight spur gear+ Helical spur gear+ Double helical spur
gear with or without middle gap
BEVEL GEAR+ Straight bevel gear+ Helical bevel gear+ Hypoid+ Shaft angle ≠ 90˚+ Klingelnberg
Cyclo-Palloid®
+ Gleason type, FORMATE & SGT
WORM GEAR+ Free modification of
contact pattern+ Profile ZA+ Profile ZN+ Profile Zl
ACHIEVABLE GEAR QUALITIES
+ Bevel gear DIN ≤ 5
+ Spur gear DIN ≤ 6 (depending on the pitch circle diameter)
2323
1 2 3
Applications and parts
Highlights
Control technology
Overview› μPrecision
Technical data
HIGHLIGHTS
+ Maximum precision thanks to 500 hours of hand scraping the guideways (flatness and straightness ≤ 3 µm)*
+ Positioning accuracy down to 3 μm
+ Volumetric precision down to ≤ 13 µm
+ Individual optimisation on the user’s premises Compensation of thermal expansion and volumetric compensation under individual on-site conditions
+ Unbeatable dynamics up to 6 m/s2 and 60 m/min
+ Temperature control of all relevant heat-generating machine components* Information on the example of the DMU 80 P duoBLOCK
μPRECISION
Maximum precision: + 80 % increase in volumetric accuracyThe high precision variant μPrecision of the DMU | DMC duoBLOCK with a volumetric accuracy of up to 13 μm is unique worldwide. In order to achieve the required accuracy, the guideways undergo over 500 hours of hand scraping. To achieve perfect machining results over the entire working area, high precision flatness, squareness and straightness of all axes is required.
2424
Package µPRECISION includes+ All features of the increased accuracy package
+ Hand scraped guideways
+ Coolant temperature control
+ Volumetric Compensation System – Compensation of thermal expansion and volumetric compensation under individual on-site conditions
+ Spindle Growth Sensor (SGS)
+ Machine Protection Control (MPC)
+ Tool measuring in machining area BLUM
+ Increased number of compensation points in all axes
+ Tolerance reduced by up to 80 % compared to standard
DMU 80 P/FD DMC 80 U/FD
DMU 125 P/FD DMC 125 U/FD
DMU 160 P/FD DMC 160 U/FD
Positioning accuracy of the linear axes X / Y / Z μm 3 / 3 / 3 4 / 3 / 4 4 / 4 / 4
Positioning accuracy of the rotational axes A / B / C as 5 / 4 / 4 5 / 4 / 4 5 / 4 / 4
Straightness and flatness of the linear axes μm 3 / 3 / 3 4 / 4 / 4 6 / 6 / 6
Volumetric accuracy* μm 13 15 20* Only the linear axes were considered for compensation
500 HOURS OF MANUAL SCRAPINGScraping process: Up to 80 % increase in precision
Accuracy throughout the machining area, regardless of the spindle position.
1,00
0 / 1,
250 /
1,60
0 mm
working envelope
13 – 20 µm
100 / 200 µm5-axis machines of other
manufactureres1,250 / 1,800 / 2,700 mm
2525
HIGHEST POSITIONING
ACCURACY Pmax ≤ 3 / 3 / 3 μm
(X / Y / Z)*
Applications and parts
Highlights
Control technology
Overview
Technical data› Application example
BEST EQUIPPED FOR YOUR REQUIREMENTS IN DIE AND MOLD MAKING
+ Universally equipped with motor spindle 15,000 rpm, 404 Nm for roughing and finishing operations*
+ Fully automatic change of long tools up to 650 mm, e. g. for processing cooling channels (in combination with wheel magazine)
+ Der Application Tuning Cycle (ATC)* ermöglicht einfaches Anpassen der Parameter auf Ihren Prozess
+ The Application Tuning Cycle (ATC)* allows easy customization of the parameters according to your process* Option
2626
DMU P / FD | DMC U / FD duoBLOCK SERIES
Application examples
Knuckle – dimensions (unfinished part): 270 × 210 × 320 mm Machining time: 24 hours, clamping operations: 3achining focus: Surfaces from 0.4 Ra up to 0.6 Ra, precise position and size tolerance, contains 3 + 2 axis machining and full 5-axis simultaneous machining
Sector Motor sport Spindle 18,000 rpm
Number of tools 77 Power 35 kW
Material Aluminium alloy Torque 130 Nm
Chassis component – dimensions: 1,080 × 610 × 210 mm Machining time: 23 hours, clamping operations: 3Machining focus: Reducing the machining time by 43 %, 5 µm positioning accuracy, high effectiveness of the heavy-duty machining package, very high surface finish of Ra 0.4 µm
Sector Aerospace Gear-driven spindle 6,300 rpm
Number of tools 21 Power 32 kW
Material Titanium 10-2-3 Torque 1,100 Nm
Tube mould – dimensions: 680 × 470 × 335 mm Machining time: 4 hours 56 min., clamping operations: 2Machining focus: High surface finish of up to Ra 0.35, 3 + 2 axis and 5-axis simultaneous machining, two components on the machine
Sector Mould making Spindle 12,000 rpm
Number of tools 6 Power 52 kW
Material Aluminium / C 45 Torque 430 Nm
Mould for manufacturing PET bottles – dimensions: 400 × 360 × 400 mmMachining time: 86 min., clamping operations: 3Machining focus: Complete machining including in-process automatic contour measurement and fully automatic series production by means of a pallet system (FMS) including workpiece loading by robot
Sector Mould making Spindle 12,000 rpm
Number of tools 62 Power 52 kW
Material GGG60 Torque 430 Nm
Drill head – dimensions: 330 × 40 × 400 mmMachining time: 18 hours, clamping operations: 1Machining focus: Reducing machining time by 75 % from 70 hours to 18 hours, machining negative angles with the angle head, surface quality of Ra 1 µm, complete machining in one clamping
Sector Oil / gas drilling sector Spindle 12,000 rpm
Number of tools 20 Power 44 kW
Material 21CrNiMo2 (1.6523) Torque 288 Nm
2727
Applications and parts
Highlights
Control technology
Overview
Technical data› Tool magazines› Milling heads
DMU P / FD | DMC U / FD duoBLOCK SERIES
Innovative milling heads and intelligent tool management
A-axisSK 40 / HSK-A 63 / BT 40 / CAT 40SK 50 / HSK-A 100 / BT 50 / CAT 50*
B-axisSK 40 / HSK-A 63 / BT 40 / CAT 40SK 50 / HSK-A 100 / BT 50 / CAT 50
B-AXIS
+ Swivel range − 30 ° to 180 °
+ Complete 5-axis milling performance
+ Integrated cable carrier – Improved interference contour, higher quality thanks to better sealed housing, longer life because of mechanically guided cables
+ The 45 ° swivel plane results in minimal loss of working area
+ Very short overhang / distance from the tool to the guideways in the X-axis
+ Very stiff milling head with good damping and low moments of force thanks to the swivel plane positioned at 45 °
+ Outstanding milling performance regardless of the direction of the machining forces
+ No axis clamping necessary
+ Also available as a 5X torqueMASTER gear- driven spindle with up to 1,800 Nm torque
A-AXIS
+ More flexible production of complex shapes thanks to negative angles up to −35 ° (Swivel range −125 / +35 °)
+ Full use of the X-axis travel for every A-axis angle
+ Optimal interference contour when using angle heads
+ User-friendly axis kinematics thanks to the swivel plane positioned at 90 °* Available on the DMU 100 P4 upwards
28
Maximum workpiece dimensions and tool magazine configurations Sizes 60, 80, 100, 125 and 160
SK 40 / CAT 40 / HSK-A 63 SK 50 / CAT 50 / HSK-A 100
Tool holder SK 40 (HSK-A 63)* SK 50 (HSK-A 100)*
Magazine type / maximum 453 Pockets 303 Pockets
Measurements (adjacent pockets occupied) mm ø 80 | Length 650 (450 ** / 550 ***) ø 110 | Length 650 (550 ***)
Measurements (adjacent pockets free) mm ø 120 | Length 650 ** (450 **/ 550 ***) ø 200 | Length 650 (550 ***)
Boring bar measurements mm ø 280 × 160 | Length 350 ø 400 × 280 | Length 400 (470 *)
Weight kg 15 30
Maximum torque Nm 25 70
Chip-to-chip time (HSK) sec. 4.2 (applies to the 80 series) 4.6 (applies to the 80 series)* FD only with HSK-A tool holder ** DMU 60 P / FD duoBLOCK *** DMU 80 P / FD duoBLOCK
PRINCIPLE OFOPERATION
1 The selected tool is on wheel 22 Free path (three empty pockets)
for the shuttle on wheel 1 by turning the wheel3 The shuttle (double gripper)
travels to the selected tool; lift to release the tool from the holder, shuttle travels to the spindle4 Exchange / replacement of
the tool and retraction of the double gripper
SK 40 / HSK-A 63 SK 50 / HSK-A 100
Number of wheels 1 2 3 4 5 1 2 3 4 5
Number of tools 40 63 123 183 273 363 453 40 63 123 183 243 303
DMU 60 P / FD • – – – – – – – – – –
DMC 60 U / FD – • – (243 Pl.) – – – – – – –
DMU 80 / 100 / 125 P | DMU 80 FD • * * * * * * *
DMC 80 / 100 / 125 U | DMC 80 FD – • * – *
DMU 125 FD – – – – – – – • * * *
DMC 125 FD – – – – – – – – • *
DMU 160 P – • * * * * – * * *
DMU 160 FD – – – – – – – – • * * *
DMC 160 U – • –
DMC 160 FD – – – – – – – – •
• standard optional * on request
292929
1 2
3 4
Applications and parts
Highlights
Control technology
Overview
Technical data› Automation
FLEXIBLEMANUFACTURING CELL
+ 6 × DMC H duoBLOCK
with workpiece handling
+ Prioritised processing on the next available machine
+ Simultaneous machining of three different components
1: Manufacturing system with three machining centres, two-level linear storage with 52 workpiece positions and central tool magazine with 400 pockets
2: Manufacturing cell for hydraulic components
3: Fully automated production of gearboxes
4: DMC H duoBLOCK with RS 7/12
5: rotary storage RS 7
3030
1 2 3 4
5
DMU P / FD | DMC U / FD duoBLOCK SERIES
duoBLOCK – the basis for custom automation solutions
Workpiece handlingMachines with and
without pallet changer
Pallet handlingMachines
without pallet changer
Pallet handlingMachines
with pallet changer
Automation solutions
Articulated robotic arms
Portal loader
RS 7: 5-pallet rotary storage (7 pallets in the system) – –
RS 12: 10-pallet rotary storage (12 pallets in the system) – –
Flexible pallet systems (linear storage) – –
Pallet handling PH 150* – –
Configuration levels / peripherals
Central tool magazines
Wash
Deburr
Measure
Workpiece marking
optional – not available *available for DMU 60 / 80 P duoBLOCK
ROTARY PALLET STORAGE RS 12
+ Machine integrated automation system
+ 12 pallets in the system
3131
Applications and parts
Highlights
Control technology
Overview
Technical data› Machining examples
DMU P / FD | DMC U / FD duoBLOCK SERIES
High-performance milling, drilling and tapping
speedMASTER 20,000 rpm / 35 kW / 130 Nm motor spindle
1 High-performance milling 2 High-performance milling 3 Tapping
Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)
Material removal rate 520 cm3/min 435 cm3/min –
Tool Face mill ø 63 mm Modular drill ø 54 mm Tap M24
Spindle speed 1,800 rpm 1,650 rpm 464 rpm (Vc = 35 m/min)
Feed 2,600 mm/min (Fz = 0.24 mm) 190 mm/min (Fu = 0.115 mm) 1,400 mm/min
Depth / width of cut 4 / 50 mm – –
speedMASTER 15,000 rpm / 46 kW / 200 Nm motor spindle
1 High-performance milling 2 High-performance milling 3 Tapping
Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)
Material removal rate 500 cm³/min 794 cm³/min –
Tool Face mill ø 80 mm Modular drill ø 54 mm Tap M24
Spindle speed 1,800 rpm 1,6500 rpm 530 rpm (Vc = 40 m/min)
Feed 2,741 mm/min (Fz = 0.41 mm) 347 mm/min (Fu = 0.21 mm) 1,600 mm/min
Depth / width of cut 3.5 / 552 mm – –
323232
1 2 3
12,000 rpm / 44 kW / 288 Nm MOTOR SPINDLE
4 High-performance milling 5 High-performance milling 6 Tapping
Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)
Material removal rate 812 cm³/min 708 cm³/min –
ToolIndexable insert cutter ø 100
(7 inserts)Modular drill ø 70 Tap M30
Spindle speed 1,255 rpm (Vc = 394 m/min) 1,023 rpm (Vc = 225 m/min) 106 rpm (Vc = 10 m/min)
Feed 2,900 mm/min (Fz = 0.33 mm) 186 mm/min (Fz = 0.18 mm) 371 mm/min (Fz = 3.5 mm)
Depth / width of cut 3.5 / 80 mm – –
12,000 rpm / 52 kW / 430 Nm TORQUE SPINDLE
4 High-performance milling 5 High-performance milling 6 Tapping
Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)
Material removal rate 864 cm³/min 800 cm³/min –
ToolIndexable insert cutter ø 160
(9 inserts)Modular drill ø 80 Tap M42
Spindle speed 1,800 rpm 900 rpm (Vc = 225 m/min) 46 rpm (Vc = 6 m/min)
Feed 1,800 mm/min (Fz = 0.2 mm) 144 mm/min (Fz = 0.16 mm) 207 mm/min (Fz = 4.5 mm)
Depth / width of cut 4 / 5120 mm – –
powerMASTER 9,000 rpm / 77.5 kW* / 1,000 Nm* TORQUE SPINDLE
4 High-performance milling 5 High-performance milling 6 Tapping
Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)
Material removal rate 1,680 cm3/min 900 cm³/min –
ToolIndexable insert cutter ø 100
(11 inserts)Modular drill ø 100 Tap M42
Spindle speed 900 rpm (Vc = 280 m/min) 673 rpm (Vc = 200 m/min) 60 rpm (Vc = 8 m/min)
Feed 14,000 mm/min (Fz = 1.42 mm) 115 mm/min (Fz = 0.18 mm) 270 mm/min (Fz = 4.5 mm)
Depth / width of cut 2 / 60 mm – –
* 15 % DC (2 min), all other information is 40 % DC
3333
4 5 6
Torque(Nm)
Power(kW)
Spee
d(r
pm)
320
5
160
80
20
10
40
30157.53.8
1.90.90.5
0.20.1
130 Nm 40%
86 Nm 100%
35 kW 40%
25 kW 100%
20
1,25
01,
100
2,80
0
5,70
0
2,50
0
5,00
0
10,0
0015
,000
Torque(Nm)
Power(kW)
Spee
d(r
pm)
320
5
160
80
20
10
40
30157.53.8
1.90.90.5
0.20.1
130 Nm 40%
86 Nm 100%
35 kW 40%
25 kW 100%
20
1,25
01,
100
2,80
0
5,70
0
2,50
0
5,00
0
10,0
00
20,0
00
Torque(Nm)
Power(kW)
Spee
d(r
pm)
320
5
160
80
20
10
40
25157.53.7
1.90.90.5
0.20.1
200 Nm 40%
130 Nm 100%
46 kW 40%
30kW 100%
20
1,25
01,
100
2,20
02,
800
9,83
07,
760
4,30
0
2,50
0
5,00
0
10,0
0015
,000
Torque(Nm)
Power(kW)
Spee
d(r
pm)
500
5
315250125
31.512.5
80
31.5
201485
2.51.25
0.6
121 Nm 40%
82 Nm 100%
28 kW 40%
19 kW 100%
20
2,00
0
4,00
06,
300
12,0
00
35kW 40%501,000
1,10
0
2,80
04,
700
15,4
0018
,000
30
15
5172
120
221613
130Nm 40%86Nm 100%
25kW 100%
Torque(Nm)
Power(kW)
Spee
d(r
pm)
35kW 40% 40800
20
3,00
0
6,00
0
18,0
00
25
1.61.25
3856
1913
111Nm 40%77Nm 100%
24kW 100%
Torque(Nm)
Power(kW)
Spee
d(r
pm)
26 kW 40% 40680
20
2,50
063 160
400
1,00
0
6,30
0
18,0
00
12,0
00
24,0
00
20
10
5
2
1
25
50
315
125
8
85 Nm 40%
60 Nm 100%
19 kW 100%
Torque(Nm)
Power(kW)
Spee
d(r
pm)
Applications and parts
Highlights
Control technology
Overview
Technical data› Power diagrams
DMU P / FD | DMC U / FD duoBLOCK SERIES
Power diagrams
34
SK 40 / HSK-A 63 motor spindle
SK 40 / HSK-A 63 motor spindle
HSK-A 63 motor spindle
SK 40 / HSK-A 63 motor spindle
HSK-A 63 motor spindle
SK 40 / HSK-A 63 motor spindle
SK 40 / HSK-A 63 motor spindle
12,000 rpm / 28 kW / 121 Nm
18,000 rpm / 35 kW / 130 Nm
24,000 rpm / 26 kW / 85 Nm
15,000 rpm / 35 kW / 130 Nm
18,000 rpm / 35 kW / 111 Nm
15,000 rpm / 46 kW / 200 Nm
20,000 rpm / 35 kW / 130 Nm
34
44 kW 40%40
630
20
1,00
01,
400
2,45
0
4,06
0
8,00
010
,000
12,0
00
25
10
53.152
100
160
400200
63
5
288Nm 40%
187Nm 100%
32 kW 100%
Torque(Nm)
Power(kW)
Spee
d(r
pm)
52 kW 40% 501,000
20 50
1,00
0
2,50
0
6,30
0
12,0
00
20
10
0.9
5
1
2
50
100
10
500
250
25
5
430 Nm 40%
300 Nm 100%
42 kW 100%
Torque(Nm)
Power(kW)
Spee
d(r
pm)
52 kW 40% 50400
100
1,00
01,
310
1,71
0
10,0
00
15,0
00
4540
5
353025
1510
20200
250
100
350
300
150
50
404 Nm 40%
280 Nm 100%
42 kW 100%
Torque(Nm)
Power(kW)
Spee
d(r
pm)
37 kW 40%
642,048
20 190
400
1,40
0
8,00
0
32
16
8
2
432
128
512
1,300 Nm 40%
831 Nm 100%
27 kW 100%
Torque(Nm)
Power(kW)
Spee
d(r
pm)
52kW 40%
8
32
2,0481,235
997
302244
20 400
195
233
1,40
01,
642
5,08
2
8,00
0
64
32
7999
1,800Nm 40%
1,564Nm 100%
42kW 100%
Torque(Nm)
Power(kW)
Spee
d(r
pm)
54 kW 40%
45 kW 100%
801,000
20 740
3,00
0
9,00
0
50
40
15
600
700
100
1,000 Nm 15%
520 Nm 100%
700 Nm 40%
77,5 kW 15%
Torque(Nm)
Power(kW)
Spee
d(r
pm)
All data collected with 40 % DC* 15 % DC (2 min)
SK 50 / HSK-A 100 motor spindle
powerMASTER SK 50 / HSK-A 100 motor spindle
SK 50 / HSK-A 100 motor spindle
gear-driven spindle 5X-torqueMASTER SK 50 / HSK-A 100
HSK-A 100 motor spindle
gear-driven spindle 5X-torqueMASTER SK 50 / HSK-A 100
12,000 rpm / 44 kW / 288 Nm
9,000 rpm / 77.5 kW* / 1,000 Nm*
12,000 rpm / 52 kW / 430 Nm
8,000 rpm / 37 kW / 1,300 Nm
15,000 rpm / 52 kW / 404 Nm
8,000 rpm / 52 kW / 1,800 Nm
3535
Applications and parts
Highlights
Control technology
Overview
Technical data› Power diagrams› Floor plans
Speed | Tool carrierPower (40 % DC), torque (40 % DC)Speed range: Spindle run-up time
DMU | DMC 60 P / U
duoBLOCK
DMU | DMC 80 P / U
duoBLOCK
DMU | DMC 100 P/U
duoBLOCK
DMU | DMC 125 P/U
duoBLOCK
DMU | DMC 160 P/ U
duoBLOCK
12,000 rpm | SK 40 / HSK-A 63*
28 kW | 121 Nm | 0 – 12,000 rpm: 2.0 sec.• – – – –
18,000 rpm | SK 40 / HSK-A 63*
35 kW | 119 Nm | 0 – 18,000 rpm: 2.2 sec.– – – –
15,000 rpm | SK 40 / HSK-A 63*
35 kW, 130 Nm | 0 – 15,000 rpm: 1.65 sec. –
• • • •
20,000 rpm | SK 40 / HSK-A 63*
35 kW, 130 Nm | 0 – 20,000 rpm: 2.6 sec.–
15,000 rpm | SK 40 / HSK-A 63*
46 kW, 200 Nm | 0 – 15,000 rpm: on request–
24,000 rpm | HSK-A 6326 kW, 85 Nm | 0 – 24,000 rpm: 3.5 sec.
–
12,000 rpm | SK 50 / HSK-A 100*
44 kW, 288 Nm | 0 – 12,000 rpm: 3.5 sec.–
12,000 rpm | SK 50 / HSK-A 100*
52 kW, 430 Nm | 0 – 12,000 rpm: 4.5 sec.–
9,000 rpm | SK 50 / HSK-A 100* / ***
77.5** / 54 kW, 1,000** / 700 Nm0 – 9,000 rpm: 1.9 sec.
–
15,000 rpm | HSK-A 100*
52 kW, 404 Nm | 0 – 15,000 rpm: 4.7 sec.–
8,000 rpm | SK 50 / HSK-A 100*
37 kW, 1,300 Nm | 0 – 6,300 rpm: on request– –
8,000 rpm | SK 50 / HSK-A 100*
52 kW, 1,800 Nm | 0 – 8,000 rpm: on request– –
• standard optional – not available * optional ** 15 % ED (2 min) *** only in connection with shoulder / face contact
SPINDLE RANGE
SPINDLE RANGE MILL-TURNSpeed | Tool carrierPower (40 % DC), torque (40 % DC)Speed range: Spindle run-up time
DMU | DMC 60 FD
duoBLOCK
DMU | DMC 80 FD
duoBLOCK
DMU | DMC 125 FD
duoBLOCK
DMU | DMC 160 FD
duoBLOCK
12,000 rpm | HSK-A 63*
35 kW, 111 Nm | 0 – 12,000 rpm: 2.0 sec.• – – –
18,000 rpm | HSK-A 63*
35 kW, 111 Nm | 0 – 18,000 rpm: 2.2 sec.– – –
15,000 rpm | HSK-A 6335 kW, 130 Nm | 0 – 15,000 rpm: 1.65 sec.
– • – –
20,000 rpm | HSK-A 6335 kW, 130 Nm | 0 – 20,000 rpm: 2.6 sec.
– – –
12,000 rpm | HSK-A 10044 kW, 288 Nm | 0 – 12,000 rpm: 3.5 sec.
– • •
12,000 rpm | HSK-A 10052 kW, 430 Nm | 0 – 12,000 rpm: 4.5 sec.
–
8,000 rpm | HSK-A 100*
37 kW, 1,300 Nm | 0 – 6,300 rpm: on request– –
8,000 rpm | SK 50 / HSK-A 100*
52 kW, 1,800 Nm | 0 – 8,000 rpm: on request– –
• standard optional – not available * optional ** 15 % ED (2 min) *** only in connection with shoulder / face contact
3636
3,65
5 Op
tiona
l oil
mis
t filt
er3,
059
Tran
spor
t hei
ght
4,465
975
3,42
7 2,74
8
5,534
2,43
4 Tr
ansp
ort w
idth
with
out m
agaz
ine
4,964
9523,85
5.5
Optio
nal o
il m
ist f
ilter
3,29
2.5
Tran
spor
t hei
ght w
ithou
t mag
azin
e
6,144
R1,308.5
4,22
3 3,25
3.5
Tran
spor
t w
idth
Chipconveyer
3,05
8
2,76
8 Tr
ansp
ort h
eigh
t
3,759
2,43
0 Tr
ansp
ort w
idth
4,653
3,76
2
Chipconveyer
DMU P / FD | DMC U / FD duoBLOCK SERIES
Floor plans
DMU P / FDFloor plan DMU 60 P / FD duoBLOCKSide view Plan view with wheel magazine, 63 pockets
Floor plan DMU 100 P duoBLOCKSide view Plan view with wheel magazine, 63 pockets
Floor plan DMU 80 P / FD duoBLOCKSide view Plan view with wheel magazine, 63 pockets
3737
975
4,999
3,65
8 Op
tiona
l oil
mis
t filt
er
3,05
9 Tr
ansp
ort h
eigh
t
2,74
9 Tr
ansp
ort w
idth
2,43
4
Chipconveyer
6,068
R1,309
5,031
3,37
22,
430
Tran
spor
t wid
th
Optio
nal o
il m
ist f
ilter
3,09
9
2,34
6
4,111
2,61
0 Tr
ansp
ort h
eigh
tw
ithou
t mag
azin
e2,
240
470
952
3,85
5
4,964
3,46
2M
ax. c
law
hei
ght (
stee
l cov
er)
3,29
2,5
Tran
spor
t hei
ght w
ithou
t mag
azin
e
Chipconveyer
6,144
3,57
8 Tr
ansp
ort w
idth
Hydraulicclamping unit R1.308,5
3,71
5 Tr
ansp
ort h
eigt
h4,
109
7,5036,100 8,683
6,06
2
3,80
8 Tr
ansp
ort w
idth
Applications and parts
Highlights
Control technology
Overview
Technical data› Floor plans
DMC U / FD
DMU P / FD (Continued)
Floor plan DMU 125 P / FD duoBLOCKSide view Plan view with wheel magazine, 63 pockets
Floor plan DMU 160 P / FD duoBLOCKSide view Plan view with wheel magazine, 63 pockets
Floor plan DMC 60 U / FD duoBLOCKSide view Plan view with wheel magazine, 63 pockets
Floor plan DMC 80 U / FD duoBLOCKSeitenansicht Plan view with wheel magazine, 63 pockets
3838
3,85
6 Op
tiona
l oil
mis
t filt
er3,
320
Tran
spor
t hei
ght w
ithou
t mag
azin
e
5,702
952
4,14
8 3,17
9Tr
ansp
ort w
idth
Chipconveyer
6,822
R1,309
3,85
5.5
optio
nal o
il m
ist f
ilter
3,31
9.5
Tran
spor
t hei
gth
with
out m
agaz
ine
952
5,822
4,34
8 3,49
8.5
Tran
spor
t wid
th
Chipconveyer
7,002
R1,300
3,71
5 Tr
ansp
ort h
eigh
t
952 3,
704
Tran
spor
t wid
th la
nd tr
avel
5,68
0
Chipconveyer
10,088
4,27
7 Tr
ansp
ort w
idth
sea
trav
el
Layouts without coolant system and cooling units are shown. Subject to change, details on request
Floor plan DMC 100 U duoBLOCKSide view Plan view with wheel magazine, 63 pockets
Floor plan DMC 125 U / FD duoBLOCKSide view Plan view with wheel magazine, 63 pockets
Floor plan DMC 160 U / FD duoBLOCKSide view Plan view with wheel magazine, 63 pockets
3939
Applications and parts
Highlights
Control technology
Overview
Technical data
DMU P / FD | DMC U / FD duoBLOCK SERIES
Technical dataDMU 60 P / FD dB DMU 80 P / FD dB DMU 100 P dB DMU 125 P / FD dB DMU 160 P / FD dB DMC 60 U / FD dB DMC 80 U / FD dB DMC 100 U dB DMC 125 U / FD dB DMC 160 U / FD dB
Working area
X-, Y- and Z-axes mm 600 × 700 × 600 800 × 1,050 × 850 1,000 × 1,250 × 1,000 1,250 × 1,250 × 1,000 1,600 × 1,600 × 1,100 600 × 700 × 600 800 × 1,050 × 850 1,000 × 1,250 × 1,000 1,250 × 1,250 × 1,000 1,600 × 1,600 × 1,100
Table / Workpiece mounting surface / Workpieces
NC rotary table rpm 40 40 35 35 15 40 40 35 35 15
Table size mm ø 630 ø 900 × 700 ø 1,100 × 900 ø 1,250 × 1,100 ø 1,600 × 1,250 630 × 500 800 × 630 1,000 × 800 1,000 × 800 1,250 × 1,000
Maximum table load kg 700 1,800 2,200 2,800 4,500 600 1,500 2,000 2,000 4,000
Turn-mill table (FD) rpm 1,200 800 – 500 400 1,200 800 – 500 400
Table size mm ø 700 ø 900 – ø 1,250 ø 1,600 ø 630 ø 800 × 630 – ø 1,100 ø 1,400
Maximum table load kg 600 1,400 – 2,600 4,500 500 1,400 – 2,000 3,500
NC-controlled swivelling milling head (B-axis) • • • • • • • • • •
Swivel range (0 = vertical / 180 = horizontal) Degrees −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180
Rapid traverse and feed rpm 30 30 30 30 30 30 30 30 30 30
5-axis options
5X torqueMASTER – NC-controlled B-axis with gear-driven spindle – –
Swivel range (0 = vertical / 180 = horizontal) Degrees 0 bis 180 0 bis 180 0 bis 180 0 bis 180 0 bis 180 0 bis 180 0 bis 180 0 bis 180
Rapid traverse and feed rpm 30 30 30 30 30 30 30 30
NC-controlled swivelling milling head (A-axis) – –
Swivel range (0 = vertical / −90 = horizontal) Degrees −125 / +35 −125 / +35 −125 / +35 −125 / +35 −125 / +35 −125 / +35 −125 / +35 −125 / +35
Rapid traverse and feed rpm 30 30 30 30 30 30 30 30
Main drive
Integrated motor spindle rpm 12,000 15,000 15,000 15,000 (12,000) 15,000 (12,000) 12,000 15,000 (12,000) 15,000 (12,000) 15,000 (12,000) 15,000
Tool holder SK 40 / HSK-A 63* SK 40 / HSK-A 63* SK 40 / HSK-A 63SK 40
(FD: HSK-A 100) SK 40
(FD: HSK-A 100)SK 40 / HSK-A 63* SK 40 / HSK-A 63* SK 40 / HSK-A 63
SK 40 (FD: HSK-A 100)
SK 40 (FD: HSK-A 100)
Power (40 / 100 % DC) kW 28 / 19 (35 / 24) 35 / 25 35 / 25 35 / 25 (44 / 32) 35 / 25 (FD: 44 / 32) 28 / 19 (35 / 24) 35 / 25 35 / 25 35 / 25 (44 / 32) 35 / 25
Torque (40 / 100 % DC) Nm 121 / 82 (FD: 111 / 77) 130 / 86 130 / 86 130 / 86 (FD: 288 / 187) 130 / 86 (FD: 288 / 187) 121 / 82 (FD: 111 / 77) 130 / 86 130 / 86 130 / 86 (FD: 288 / 187) 130 / 86
Tool changer
Tool holder SK 40 SK 40 SK 40 SK 40 SK 40
(FD: HSK-A 100)SK 40 SK 40 SK 40 SK 40 SK 40
Tool magazine wheel Pockets 40 (63, 123) 40 (63, 123) 40 (63, 123) 40, 63 (123) 63 (123) 60 (123 / 183 / 243) 63 (123 / 183 / 273 / 363) 63 (123 / 183 / 273 / 363) 63 (123 / 183 / 273 / 363) 63 (123 / 183 / 273 / 363 / 453)
Linear axis (X / Y / Z)
Feed speed, rapid traverse speed m/min 60 60 60 60 60 60 60 60 60 60
Acceleration m/s2 6 / 6 / 5 7 6 / 5 / 6 6 / 5 / 6 6 / 4 / 5 6 / 6 / 5 7 6 / 5 / 6 6 / 5 / 6 6 / 4 / 5
Feed force kN 10 13 / 18 / 25 15 / 20 / 28 15 / 20 / 28 20 / 30 / 35 12 / 12 / 8 13 / 18 / 25 15 / 20 / 28 15 / 20 / 28 20 / 30 / 35
Pmax (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 6 5 6 6 7 6 5 6 6 7
Psmax (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 4 4 5 5 5 4 4 5 5 5
Machine dataSpace requirements of base machine plus chip conveyor, without internal coolant supply
m2 18.9 26 27 37.6 21.4 28.5 30.4 45.7
Machine height (standard machine) m 2.8 3.1 3.3 3.4 3.7 2.715 3.1 3.3 3.3 3.7
Machine weight kg 11,300 17,500 24,500 26,000 35,000 12,000 20,500 26,500 28,500 41,000
• standard optional – not available * HSK-A tool holder included as standard with mill / turn machines
40
DMU 60 P / FD dB DMU 80 P / FD dB DMU 100 P dB DMU 125 P / FD dB DMU 160 P / FD dB DMC 60 U / FD dB DMC 80 U / FD dB DMC 100 U dB DMC 125 U / FD dB DMC 160 U / FD dB
Working area
X-, Y- and Z-axes mm 600 × 700 × 600 800 × 1,050 × 850 1,000 × 1,250 × 1,000 1,250 × 1,250 × 1,000 1,600 × 1,600 × 1,100 600 × 700 × 600 800 × 1,050 × 850 1,000 × 1,250 × 1,000 1,250 × 1,250 × 1,000 1,600 × 1,600 × 1,100
Table / Workpiece mounting surface / Workpieces
NC rotary table rpm 40 40 35 35 15 40 40 35 35 15
Table size mm ø 630 ø 900 × 700 ø 1,100 × 900 ø 1,250 × 1,100 ø 1,600 × 1,250 630 × 500 800 × 630 1,000 × 800 1,000 × 800 1,250 × 1,000
Maximum table load kg 700 1,800 2,200 2,800 4,500 600 1,500 2,000 2,000 4,000
Turn-mill table (FD) rpm 1,200 800 – 500 400 1,200 800 – 500 400
Table size mm ø 700 ø 900 – ø 1,250 ø 1,600 ø 630 ø 800 × 630 – ø 1,100 ø 1,400
Maximum table load kg 600 1,400 – 2,600 4,500 500 1,400 – 2,000 3,500
NC-controlled swivelling milling head (B-axis) • • • • • • • • • •
Swivel range (0 = vertical / 180 = horizontal) Degrees −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180 −30 bis 180
Rapid traverse and feed rpm 30 30 30 30 30 30 30 30 30 30
5-axis options
5X torqueMASTER – NC-controlled B-axis with gear-driven spindle – –
Swivel range (0 = vertical / 180 = horizontal) Degrees 0 bis 180 0 bis 180 0 bis 180 0 bis 180 0 bis 180 0 bis 180 0 bis 180 0 bis 180
Rapid traverse and feed rpm 30 30 30 30 30 30 30 30
NC-controlled swivelling milling head (A-axis) – –
Swivel range (0 = vertical / −90 = horizontal) Degrees −125 / +35 −125 / +35 −125 / +35 −125 / +35 −125 / +35 −125 / +35 −125 / +35 −125 / +35
Rapid traverse and feed rpm 30 30 30 30 30 30 30 30
Main drive
Integrated motor spindle rpm 12,000 15,000 15,000 15,000 (12,000) 15,000 (12,000) 12,000 15,000 (12,000) 15,000 (12,000) 15,000 (12,000) 15,000
Tool holder SK 40 / HSK-A 63* SK 40 / HSK-A 63* SK 40 / HSK-A 63SK 40
(FD: HSK-A 100) SK 40
(FD: HSK-A 100)SK 40 / HSK-A 63* SK 40 / HSK-A 63* SK 40 / HSK-A 63
SK 40 (FD: HSK-A 100)
SK 40 (FD: HSK-A 100)
Power (40 / 100 % DC) kW 28 / 19 (35 / 24) 35 / 25 35 / 25 35 / 25 (44 / 32) 35 / 25 (FD: 44 / 32) 28 / 19 (35 / 24) 35 / 25 35 / 25 35 / 25 (44 / 32) 35 / 25
Torque (40 / 100 % DC) Nm 121 / 82 (FD: 111 / 77) 130 / 86 130 / 86 130 / 86 (FD: 288 / 187) 130 / 86 (FD: 288 / 187) 121 / 82 (FD: 111 / 77) 130 / 86 130 / 86 130 / 86 (FD: 288 / 187) 130 / 86
Tool changer
Tool holder SK 40 SK 40 SK 40 SK 40 SK 40
(FD: HSK-A 100)SK 40 SK 40 SK 40 SK 40 SK 40
Tool magazine wheel Pockets 40 (63, 123) 40 (63, 123) 40 (63, 123) 40, 63 (123) 63 (123) 60 (123 / 183 / 243) 63 (123 / 183 / 273 / 363) 63 (123 / 183 / 273 / 363) 63 (123 / 183 / 273 / 363) 63 (123 / 183 / 273 / 363 / 453)
Linear axis (X / Y / Z)
Feed speed, rapid traverse speed m/min 60 60 60 60 60 60 60 60 60 60
Acceleration m/s2 6 / 6 / 5 7 6 / 5 / 6 6 / 5 / 6 6 / 4 / 5 6 / 6 / 5 7 6 / 5 / 6 6 / 5 / 6 6 / 4 / 5
Feed force kN 10 13 / 18 / 25 15 / 20 / 28 15 / 20 / 28 20 / 30 / 35 12 / 12 / 8 13 / 18 / 25 15 / 20 / 28 15 / 20 / 28 20 / 30 / 35
Pmax (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 6 5 6 6 7 6 5 6 6 7
Psmax (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 4 4 5 5 5 4 4 5 5 5
Machine dataSpace requirements of base machine plus chip conveyor, without internal coolant supply
m2 18.9 26 27 37.6 21.4 28.5 30.4 45.7
Machine height (standard machine) m 2.8 3.1 3.3 3.4 3.7 2.715 3.1 3.3 3.3 3.7
Machine weight kg 11,300 17,500 24,500 26,000 35,000 12,000 20,500 26,500 28,500 41,000
• standard optional – not available * HSK-A tool holder included as standard with mill / turn machines
41
Applications and parts
Highlights
Control technology
Overview
Technical data› Options
DMU P / FD | DMC U / FD duoBLOCK SERIES
OptionsDMU 60 P / FD dB DMU 80 P / FD dB DMU 100 P dB DMU 125 P / FD dB DMU 160 P / FD dB DMC 60 U / FD dB DMC 80 U / FD dB DMC 100 U dB DMC 125 U / FD dB DMC 160 U / FD dB
Manual table options
Hydraulic clamping for table
Tool holder
HSK-A 63 / BT 40 / CAT 40 – HSK-A for turn-mill machines as standard
HSK-A 100 / BT 50 / CAT 50 – HSK-A for turn-mill machines as standard – –
Automation / Measurement / Monitoring
3D quickSET
Infrared measuring sensor: HEIDENHAIN TS649 / Renishaw PP60 (OMP 60)
Tool measurement in the working area, Blum Laser NT hybrid
Mechanical tool breakage detection in the tool magazine
Combined tool measurement in the working area, laser system for milling tools, 3D scanner for turning tools
(FD) (FD) – (FD) (FD) (FD) (FD) – (FD) (FD)
Four-colour signal lights
Coolant / Chip disposalProduction package with 980 litre coolant unit, paper band filter, 40 bar internal coolant supply
• • • • • • • • • •
80 bar internal coolant supply frequency-controlled
Temperature control for the 600 / 980 litre internal coolant supply system
Coolant gun with 13-bar pump, 40 litres per minute
Minimum quantity lubrication through the spindle and through external nozzles
Oil and emulsion mist filter (included as standard with turn-mill machines)
Air cooling through the spindle
Optional HEIDENHAIN TNC 640 control systems
Application Tuning Cycle ATC
Electronic TNC 640 hand wheel
Control console for tool magazine loading station
Active Chatter Control ACC
Options SIEMENS 840D solutionline Operate
Electronic SIEMENS 840D hand wheel
Control console for tool magazine loading station
DECKEL MAHO Paket MDynamics
General options
Shatterproof safety glass viewing panels (Standard with FD)
Operating mode 4 ”Process monitoring in production”
Package for increased precision
Heavy-duty machining package – –
Grinding package (only in combination with FD) – – – –
µPRECISION – – – –
• standard optional – not available
42
DMU 60 P / FD dB DMU 80 P / FD dB DMU 100 P dB DMU 125 P / FD dB DMU 160 P / FD dB DMC 60 U / FD dB DMC 80 U / FD dB DMC 100 U dB DMC 125 U / FD dB DMC 160 U / FD dB
Manual table options
Hydraulic clamping for table
Tool holder
HSK-A 63 / BT 40 / CAT 40 – HSK-A for turn-mill machines as standard
HSK-A 100 / BT 50 / CAT 50 – HSK-A for turn-mill machines as standard – –
Automation / Measurement / Monitoring
3D quickSET
Infrared measuring sensor: HEIDENHAIN TS649 / Renishaw PP60 (OMP 60)
Tool measurement in the working area, Blum Laser NT hybrid
Mechanical tool breakage detection in the tool magazine
Combined tool measurement in the working area, laser system for milling tools, 3D scanner for turning tools
(FD) (FD) – (FD) (FD) (FD) (FD) – (FD) (FD)
Four-colour signal lights
Coolant / Chip disposalProduction package with 980 litre coolant unit, paper band filter, 40 bar internal coolant supply
• • • • • • • • • •
80 bar internal coolant supply frequency-controlled
Temperature control for the 600 / 980 litre internal coolant supply system
Coolant gun with 13-bar pump, 40 litres per minute
Minimum quantity lubrication through the spindle and through external nozzles
Oil and emulsion mist filter (included as standard with turn-mill machines)
Air cooling through the spindle
Optional HEIDENHAIN TNC 640 control systems
Application Tuning Cycle ATC
Electronic TNC 640 hand wheel
Control console for tool magazine loading station
Active Chatter Control ACC
Options SIEMENS 840D solutionline Operate
Electronic SIEMENS 840D hand wheel
Control console for tool magazine loading station
DECKEL MAHO Paket MDynamics
General options
Shatterproof safety glass viewing panels (Standard with FD)
Operating mode 4 ”Process monitoring in production”
Package for increased precision
Heavy-duty machining package – –
Grinding package (only in combination with FD) – – – –
µPRECISION – – – –
• standard optional – not available
43