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General Catalogue Machining Centres English | 09 / 2011

Machining centres - GB

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Page 1: Machining centres - GB

General Catalogue

Machining Centres

Engl

ish

| 09

/ 20

11

Page 2: Machining centres - GB

TEKNA was established in 1964 to produce efficient aluminum machining systems.

The major role played by this material in the building industry has led TEKNA to develop, over the years, a vast range of

products for manufacturers of doors, windows, curtain walls and coatings.

The increasing use of aluminum components in the automotive and transport industries as well as in the consumer

industries and in other industrial branches has encouraged the search for new solutions: TEKNA has seized this opportunity

and invested into it in order to meet the new requests of the market. The experience gained in the window/door frames

industry and the know-how accumulated in the field of machinery have allowed TEKNA to expand its product range,

including 3-,4- and 5-axis machining centres for the machining of panels and profiles.

Over the past 15 years we have designed several models that have been customized according to the needs of our

customers and still today our company receives and answers to feasibility study requests every week. For this reason we

can state that TEKNA is extremely qualified to provide custom-designed solutions to suit individual customer requirements.

With a commercial network that counts 6 companies and more than 200 dealers worldwide plus continuous and

considerable investments in persons, means and infrastructures, TEKNA looks into the future striving every day with its

usual keenness and persistency.

Page 3: Machining centres - GB

Table of Contents

Application Fields

4 Building and Construction

5 Industry

6 Automotive

7 Transport

3 Axis Machining Centre

8 TK 426/1

10 TK 446

12 TK 427 - TK 428

4 Axis Machining Centre

14 TK 427N

16 TK 447

18 TK 441/3

5 Axis Machining Centre

20 TK 442/3

Machining centre for composite panels

22 TK 419/4

24 TK 429V - TK 429VF

Machining Centre for panels

26 TK 428P

28 TK 429P

Services

30 Reasons that justify the choice of Tekna machining centres

31 Servicing

31 Tekna lab

Page 4: Machining centres - GB

� Application Fields

Building andConstruction

Page 5: Machining centres - GB

�Application Fields

Industry

Page 6: Machining centres - GB

� Application Fields

Automotive

Page 7: Machining centres - GB

�Application Fields

Transport

Page 8: Machining centres - GB

TK ���/1

� Axis Machining Centre

3-axis CNC vertical machining centre.

This machining center is designed for drilling and conventional milling processes and also for copy-milling operations

on aluminum extruded profiles and other materials, including steel profiles up to 3 mm thick, steel reinforced PVC,

and various other plastics or wood.

Page 9: Machining centres - GB

TK ���/1

� Axis Machining Centre

Features

Machinable length: 4000 mm

Machinable width: max 270 mm

Machinable height: max 220 mm

It is available also in the version equipped with a full protection

Software: CN6 Numerical Control, SLW Self-learning, Formulas Software, NC Tool, TK Cam, TK CadX, ProfileCam

Page 10: Machining centres - GB

10

TK ���

3-axis CNC vertical machining centre.

This machining center is designed for drilling and conventional milling processes and also for copy-milling operations

on aluminum extruded profiles and other materials, including steel profiles up to 5 mm thick, steel reinforced PVC,

and various other plastics or wood.

� Axis Machining Centre

Page 11: Machining centres - GB

11

TK ���

� Axis Machining Centre

Features

Twin – segmentation of the machine for length 7000

Machinable length:

max 4000 mm

max 7000 mm (Twin: 3000 mm max + 2600 mm)

Machinable width: max 380 mm

Machinable height: max 295 mm

It is available also in the version equipped with a full protection

Software: CN6 Numerical Control, SLW Self-learning, Formulas Software, NC Tool, TK Cam, TK CadX, ProfileCam

Page 12: Machining centres - GB

1�

TK ��� - TK ���

� Axis Machining Centre

3-axis CNC vertical machining centre.

This machining center is designed for drilling and conventional milling processes and also for copy-milling operations

on aluminum extruded profiles and other materials, including steel profiles up to 10 mm thick, steel reinforced

PVC, and various other plastics or wood. The TK 427 model differs from the TK 428 models in the different series

of working lengths and in the possibility to install an (optional) system of rotating clamps.

Page 13: Machining centres - GB

1�

TK ���/�TK ��� - TK ���

� Axis Machining Centre

Features

Machines 6500 or 8000 mm long are devided into two work areas.

Machinable length:

3500 mm

6500 mm (Twin 2750 mm x 2)

8000 mm (Twin 3500 mm x 2)

Machinable width: max 500 mm (TK 427) - max 800 mm (TK 428)

Machinable height: max 220 mm

It is available also in the version equipped with a full protection

Software: CN6 Numerical Control, SLW Self-learning, Formulas Software, NC Tool, TK Cam, TK CadX, ProfileCam

Page 14: Machining centres - GB

1�

TK ���N

� Axis Machining Centre

4-axis CNC vertical machining centre equipped with an electric spindle that can rotate around the C axis, this

allows for machining on three sides of a profile with just one clamping operation.

This machining centre is designed for drilling and conventional milling processes and also for copy-milling operations

on aluminum extruded profiles and other materials, including steel profiles up to 5 mm thick, steel reinforced PVC,

and various other plastics or wood.

Page 15: Machining centres - GB

1�

TK ���N

� Axis Machining Centre

Features

Machines 6200 or 7700 mm long are devided into two work areas.

Machinable length:

3200 mm

6200 mm (Twin 2600 mm x 2)

7700 mm (Twin 3350 mm x 2)

Machinable width: max 500 mm

Machinable height: max 200 mm

Machining capacity on three faces: 200 mm x 365 mm

Software: CN6 Numerical Control, SLW Self-learning, Formulas Software, NC Tool, TK Cam, TK CadX, ProfileCam

Page 16: Machining centres - GB

1�

TK ���

4-axis CNC vertical machining centre equipped with an electric spindle that can rotate around the C axis, this

allows for machining on three sides of a profile with just one clamping operation.

This machining centre is designed for drilling and conventional milling processes and also for copy-milling operations

on aluminum extruded profiles and other materials, including steel profiles up to 5 mm thick, steel reinforced PVC,

and various other plastics or wood.

� Axis Machining Centre

Page 17: Machining centres - GB

1�

TK ���

Features

Twin – segmentation of the machine for length 7000

Machinable length:

max 4000 mm

max 7000 mm (Twin: 3000 mm max + 2600 mm)

Machinable width: max 450 mm

Machinable height: max 260 mm

Machining capacity on three faces: 260 mm x 410 mm

It is available also in the version equipped with a full protection

Software: CN6 Numerical Control, SLW Self-learning, Formulas Software, NC Tool, TK Cam, TK CadX, ProfileCam

� Axis Machining Centre

Page 18: Machining centres - GB

1�

TK ��1/�

4-axis CNC vertical machining centre equipped with an electric spindle that can rotate around the C axis, this

allows for machining on three sides of a profile with just one clamping operation.

This machining center is designed for drilling and conventional milling processes and also for copy-milling operations

on aluminum extruded profiles and other materials, including steel profiles up to 5 mm thick, steel reinforced PVC,

composite materials and various other plastics or wood.

� Axis Machining Centre

Page 19: Machining centres - GB

1�

TK ��1/�

Features

Machines 6700 or 8400 mm long are devided into two work areas

Machinable length:

3500 mm

6700 mm (Twin 2850 mm x 2)

8400 mm (Twin 3700 mm x 2)

Machinable width: max 720 mm

Machinable height: max 300 mm

Machining capacity on three faces: 300 mm x 700 mm

It is available also in the version equipped with a full protection

Software: CN6 Numerical Control, SLW Self-learning, Formulas Software, NC Tool, TK Cam, TK CadX

� Axis Machining Centre

Page 20: Machining centres - GB

�0

TK ���/�

� Axis Machining Centre

5-axis CNC vertical machining centre equipped with an electric spindle that can rotate around the B and C axis,

this allows for machining on five sides of the profiles with just one clamping operation and with no aggregate heads.

This machining centre is designed for drilling and conventional milling processes and also for copy-milling operations

on aluminum extruded profiles and other materials, including steel profiles up to 5 mm thick, steel reinforced PVC,

composite materials and various other plastics or wood.

Page 21: Machining centres - GB

�1

TK ���/�

� Axis Machining Centre

Features

Machines 6600 or 8200 mm long are devided into two work areas.

Machinable length:

3500 mm

6600 mm (Twin 2400 ÷ 2900 mm)

8200 mm (Twin 3200 ÷ 3700 mm)

Machinable width: max 725 mm

Machinable height: max 300 mm

Machining capacity on three faces: 300 mm x 700 mm

It is available also in the version equipped with a full protection

Software: CN6 Numerical Control, SLW Self-learning, Formulas Software, NC Tool, TK Cam, TK CadX

Page 22: Machining centres - GB

��

TK �1�/�

Machining centre for composite panels

3-axis CNC vertical machining centre with superior machining capability in Y (1600 mm). It features a clamping

system made up of vacuum tables that allow panels and plates to be held by vacuum.

This machining centre is designed for drilling and interpolated milling operations on composite panels, panels and

plates in aluminum and steel.

Page 23: Machining centres - GB

��

TK �1�/�

Machining center for composite panels

Features

Machinable length: 4000 mm

Machinable width: max 1600 mm

Machinable height: max 100 mm

Software: CN6 Numerical Control, SLW Self-learning, Formulas Software, NC Tool, Software Nesting (optional NC Tool)

Page 24: Machining centres - GB

��

TK ���V - TK ���VF

TK 429V: 3-axis CNC vertical machining centre with superior machining capability in Y (2000 mm). It features a

clamping system made up of vacuum tables that allow panels and plates to be held by vacuum.

This machining center is designed for drilling and interpolated milling operations on composite panels, panels and

plates in aluminum, stainless steel, titanium and on aluminum profiles.

It is available also in the TK 429VF version that is equipped with 4 machining axes.

Machining centre for composite panels

Page 25: Machining centres - GB

��

TK ���V - TK ���VF

Features

Vacuum beds are divisible into 2 parts to concetrate the air on one limited area allowing the anchorage of small pieces

Machinable length:

4140 mm

6440 (Twin 2760 mm x 2)

8280 (Twin 3680 mm x 2)

Machinability in Y (panels): 2000 mm

Machinability in Z (panels): 185 mm (60 mm with blow out system)

Machinability in Y (profiles): 1740 mm (1350 mm for the TK 429VF model)

Machinability in Z (profiles): 145 mm (205 mm for the TK 429VF model)

Software: CN6 Numerical Control, SLW Self-learning, Formulas Software, NC Tool, Software Nesting (optional NC

Tool), TK Cam, TK CadX

Machining center for composite panels

Page 26: Machining centres - GB

��

TK ���P

Machining Centre for panels

3-axis CNC vertical machining center.

The TK 428P model is a machining center that has been specifically designed to manufacture sectional panels;

it is equipped with systems that allow for the best control of each machining phase, from the common loading/

unloading operation to the panel positioning and the butting and cutting operations.

This machining center is designed for drilling and conventional milling processes and also for copy-milling operations

on aluminum and steel sectional panels for garage doors and for sandwich panels with polyurethane foam cores for

walls and coatings, etc.

Page 27: Machining centres - GB

��

TK ���P

Features

Machinable length: 6400 mm

Machinable width: 800 mm

Machinable height: 60 mm

It is available also in the version equipped with a full protection

Software: CN6 Numerical Control, SLW Self-learning, Formulas Software, NC Tool, TK Portoni

Machining Centre for panels

Page 28: Machining centres - GB

��

TK ���P

3-axis CNC vertical machining center.

Specifically designed to manufacture sectional panels, this model is equipped with a clamping system that can be

rapidly adjusted to the width of the loaded panel, in order to fix panels with different widths without modifying the

tooling-up of the machine.

This machining center is designed for drilling and conventional milling processes and also for copy-milling operations

on aluminum and steel sectional panels, for industrial heavy doors and garage doors and for sandwich panels with

polyurethane foam cores for walls and coatings, etc.

Machining Centre for panels

Page 29: Machining centres - GB

��

TK ���P

Features

Machinable length: 6600 mm

Machinable width: 1500 mm

Machinable height: 190 mm

Software: CN6 Numerical Control, SLW Self-learning, Formulas Software, NC Tool, TK Cam, TK CadX, TK Portoni

Machining Centre for panels

Page 30: Machining centres - GB

�0 Services

Tekna company

Reasons that justify the choice of Tekna machining centres

Excellent value for money allowing the purchase and a fast pay back.

Possibility to work aluminium, PVC, steel, etc.

Very easy programs that do not require new operators but improve their knowledge.

Extreme flexibility that makes it more profitable even with “one of ” machinings, copy millers and drills.

Optional modules increasing the production in case of mass-production and that can be added to the existing

machines.

Continual development of the software according to the users’ specific requirements.

References of more then 2000 clients, fully satisfied - more than 60 % of units are exported.

Page 31: Machining centres - GB

�1Services

Tekna lab

Servicing

Studies for the feasibility and machining times based on samples or drawing.

Phone highly specialised technical assistance, for problems on machines and on software.

Modem for troubleshooting and downloading program updates.

Tekna lab

In our demonstrative shop we installed one machine per type for :

Testing new hardware and software before starting their production.

General and complete machining demonstrations according to the clients requirements.

Machining tests on particularly difficult operations for which the client asks for assistance.

Research, tests, advises on tools, cycles, lubrications, etc.

Machining classes with ISO language.

Page 32: Machining centres - GB

General Catalogue

Engl

ish

| 09

/ 20

11

Branches

Machining Centres

Via Monte Bisbino, 5620021 Baranzate (Milan) • Italy

Tel. +39 02356961Fax +39 023562293

[email protected]

Teknacentro

Tekna Nordest

TK Maquinaria

Tekna Deutschland

Tekna USA

South America

China

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