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UniTechR3NuclearWorkshop:
SavingUtilitiesTimeandMoneythrough:CriticalPath*DoseReduction*PCEReductions
atPWR/BWRSitesUsingInstaCoteTMML-2forReactorCavityDecon
Presentedby:
RickMcCormick,Master-LeeDeconServicesStevenSzymanski,PSEGSalemRadPro“Retired”
∗ ThispresentationdetailstheutilitiescriticalpathtimeandcostreductionforoutagesatPWRandBWRthroughcriticalpath,dose,andPCEreductions.
∗ Thispresentationwillprovidedetailsofcriticalpathsavings,dose,andPCEreduction.
∗ ItisintendedasatemplateforapplyingandremovingtheInstaCoteTMML-2toPWRorBWRReactorCavitieswiththeunderstandingthatallReactorCavitiesarenotallstandardinsize,configuration,ormaterialmakeup.
Introduction
CriticalPathSavings∗ TypicalRubandScrubCavityDeconisscheduledbetween6to12hoursofcriticalpathtime
dependingonthesiteidentifiedgoals,“withoutaknownendresult”.∗ TypicalInstaCoteCavityDeconisscheduledat4–5hourseitheroncriticalpathoroffcriticalpath
“withaknownendresult”.Removalistypically2hoursoffcriticalpath.∗ Howmuchdoesa“criticalpathhour”equatetoatyoursite?$50Kperhour?∗ Dothemath!Ifyouonlysave2–3hoursofcriticalpathtime,itpaysforitself!DressOutRequirements∗ TypicalRubandScrubCavityDecon–ReassemblycrewsarerequiredtodressindoublePC’sand
PAPH’swhichcancauseheatstressandreducedstaytimes(decreasedefficiency).∗ TypicalpostInstaCoteML-2application–Reassemblycrewsdressrequirementsarerelaxeddueto
dramaticallylowerloosesurfacecontaminationlevels.Norespiratoryprotectionrequired(increasedefficiency).
∗ Reducedradwaste(PC’s,gloves,shoecovers,etc.)
HowMuchCanyourSiteSave?
PCE’s∗ TypicalRubandScrubCavityDeconmayormaynotmeetsiteidentifiedgoalsand
doesnotaddress“hotparticleremoval”.∗ TypicalInstaCoteCavityDeconreducesPCE’sand“hotparticle”issues(time
requiredforpaperworktowriteupworker).Dose∗ Withlesstimeexpendedoncavitydeconandtohaveaknownendresultand
reducedcrewsize,overalldoseisreducedfordeconcrewandreassemblycrew.∗ $$$Savings–multiplythatover5or6outagesperunit–asignificantsavings!
continued
Introduction–Time&CostReductionthrough:∗ CriticalPathSavings
∗ DoseReduction
∗ PCEReduction
HowMuchCanYourSiteSave?∗ SiteGoals–CriticalPath,DoseGoals,PCEReductionGoalswhileminimizingdress
requirements
WhatisInstaCoteTMML-2?PurposeofUtilizingInstaCoteTMML-2
∗ ReduceLooseSurfaceContaminationthroughencapsulation(“knownendresult”)
∗ Reducedressoutandrespiratoryprotectionrequirements(postapplication)
∗ Increaseproductivityandefficiencyforreactordisassembly/reassembly
MeasurementsofSuccess
∗ Initialcontaminationlevels(typicallymRadsmearable)
∗ Quickercavitydecon(4–5hours)
∗ Smallercrewsize(comparedtoconventionalmethods)
*PostInstaCoteML-2application(typically<50kdpm/100cm2)
∗ Repeatsuccesses(getsbettereachoutage)
Agenda
InstaCoteTMML-2Equipment∗ Portable(fitsthroughpersonnelairlocksequipmenthatch)∗ Selfcontainedmobiletrailers(aircompressorandgeneratoronboard)
PriortoInstaCoteTMML-2Application∗ material,ducttap,andmaskinggatheredbeforecavitydeconbegins)
MaskingtheReactorCavity∗ typically2–3hoursafterwaterisremovedbysitedecon
ApplicationProcess∗ typically2–3hoursdependingonsizeofcavity)
InstaCoteTMML-2Removal∗ typically2hoursatmostsites(offcriticalpath)
PreInstaCoteTMML-2SurveyData∗ providedbyPSEGSalem(2014&2017)
PostInstaCoteTMML-2SurveyData∗ providedbyPSEGSalem(2014&2017)
Questions/Discussions
Agendacontinued
∗ InstaCoteTMML-2canbedefinedas:∗ A2partpurepolyureacoating/elastomerwhichisderivedfrom
thereactionproductofapolyisocyanatecomponent(part“A”)andanamine-terminatedresinblend(part“B”).
∗ Thereactionofthe2componentsyieldsaurealinkagewhichformulatesintoInstaCoteTMML-2.
∗ Oncetheformulationoccurs,theInstaCoteTMML-2isdry/tackfreein~30to~60seconds.
WhatisInstaCoteTMML-2
ThepurposeforusingtheInstaCoteTMML-2variesdependingonaparticularplantsneeds.Someexamplesare:∗ CriticalPathSavings∗ PreventingleakageofwaterfromthesandboxorNIcovers
(PWR)orfromthesealplateorcoversduringreactorcavityfloodingandrefuelingoperations.
∗ GeneralCavityDecontamination∗ SmallerCrewSize(ALARA)∗ ReducePCE’sforreactorreassembly/disassemblyduetolower
contaminationlevels
Purpose
∗ CriticalPathSavings.∗ Noleakage,oraminimizationofleaks,duringrefuelingactivities.∗ Basedon20+yearsofhistoricalsurveydata,RPhasreducedPPE
andrespiratoryrequirementsforreactordisassemblyand/orreassembly.
∗ ReductioninDoseandPCE’sduringreactorcavitydeconandheaddisassembly/reassemblyactivities.
∗ Reductioninhotparticleactivity.
MeasurementsofSuccess
∗ ThepersonnelexposurelimitswillbelowerduetothefastprocessoftheInstaCoteTMML2application(driesin<30seconds),andsmallercrewsize.
∗ TheInstaCoteTMML2processprovidesasignificantlygreaterdecontamination(DF)ofthereactorcavitycomparedtoothermethodscurrentlyemployedatothersites.
∗ InstaCoteTMML2canberemovedoffofcriticalpath!
MeasurementsofSuccess continued
InstaCoteTMML-2Equipment
Graco E-30 application proportioner.
Drums of the two part InstaCoteTM ML-2.
InstaCoteTMML-2Equipmentcontinued
InstaCoteTM ML-2 spray gun. The tip of the gun is where the InstaCoteTM ML-2 is created.
InstaCoteTMML-2Equipmentcontinued
Step-down transformer used to convert house current (480 V 60 amp 3-phase) to power the E-30
application proportioner. Per the ML procedure section 6.1.0 the correct power outlet will be
identified and verified available.
InstaCoteTMML-2Equipmentcontinued
Operable plant service air of between 90 to 120 psi at 20 scfm (standard cubic feet per minute) will be dedicated to the InstCoteTM ML-2 application equipment.
Note the “Caution” tag hung by Operations Department
InstaCoteTMML-2Equipmentcontinued
Master-Lee Decon Services, Inc. Self Contained Equipment Trailer
CavityPreparation
HEPA units are used to minimize the amount of paint fumes and overspray released onto the refuel floor, suction should be just below the edge of the cavity (a minimum of 2 HEPA units is recommended).
* Provideinputtoreactorservicesandscheduling(3–6monthsout)* Pre-JobBrief* DiscussRWPindetail* ALARAbrief* DiscusstheuseofHumanPerformanceTools(STAR,2MinuteDrill,SituationalAwareness,Etc.)∗ Discussgoalsandexpectations* Discussresponsibilitiesandroles* Emphasizesafetyanddiscussbackoutcriteria
PriortoInstaCoteTMML-2Application
MaskingtheReactorCavity
Pre-staging material prior to entry into the cavity is very important. Duct tape, razor knives and the masking material in sufficient quantities to accomplish the task in one continuous effort.
Masking material for covering
InstaCote ML-2 spray applicator being suited up in a 2 piece air supplied fed hood before the application of the InstaCoteTM. A one piece bubble suit would also provide cooling from the air fed hood over the whole body and is recommended if available.
ApplicatorDressOut
TypicalInstaCoteCrewSize
* MLDStypicallyutilizes9–10personnelforInstaCotereactorcavitydecon. * MLDSutilizes4personneltomaskthecavity&topsidesupport.* MLDSutilizes2personneltospraythecavity. * MLDSutilizes1operatortoruntheequipment.* Aminimumof5MLDSpersonnelaretopsidecavitysupporttoinclude
responsibilitiesof:• Tendingtheapplicationhose. • Tendingthecommunicationline. • Tendingthebreathingairlines. • ProvidingrealtimeMDIairsamplingforairqualityconcerns.
MaskingtheReactorCavity(PWR)
Walls and Lower Cavity masked prior to applying InstaCoteTM ML-2.
Reactor Head masked prior to applying InstaCoteTM ML-2.
ApplicationProcess(PWR)
ApplicationProcess(PWR)
HEPA hose employed to minimize paint fumes on the floor
ApplicationProcess(BWR)
Walls 6’ height masked prior to applying InstaCoteTM ML-2.
Reactor Vessel covered for FME purposes prior to applying InstaCoteTM ML-2.
ApplicationProcess(BWR)
ApplicationProcess(BWR)continued
HEPA hose employed to minimize paint fumes on the floor
CompletionofPWRReactorCavity
InstaCoteTM ML-2 applied 6’ up the cavity walls and floor including sandbox and NI covers.
CompletionofBWRReactorCavity
PriortotheInstaCoteTMML-2removalprocess,thefollowingmaterialsshouldbestagedontherefuelfloor:
* LargeRadiologicaltrashbags* Ducttapetosealthebags* RazorKnives* KevlarGloves
InstaCoteTMML-2Removal
InstaCoteTMML-2Removalcontinued
Wall Removal Floor Removal
InitialSurvey
PostInstaCoteApplicationSurvey
InitialSurvey
PostInstaCoteTMML-2Survey
PostInstaCoteTMML-2RemovalSurvey
ALARAInformationRwp Task# WO# TimeIn TimeOut OrgCode LastName FirstName High Rate TIME Max Net Dose
S17-25 96 30290568 5/21/20171:14:30PM 5:25:19PM H-RP03 KENNEDY JOHN 250.00 1,400.00 4.2 4.80 2.20 2
S17-25 96 30290568 5/22/20173:04:30AM 3:23:41AM C-DECON GARCIA SILVIA 250.00 1,400.00 0.3 0.30 0.00 0
S17-25 96 30290568 5/22/20173:04:43AM 3:23:50AM C-DECON HOOKFIN VESSIA 250.00 1,400.00 0.3 0.30 0.00 0
S17-25 96 30290568 5/22/20173:03:19AM 3:54:43AM C-DECON STEVENS TODD 250.00 1,400.00 0.9 1.40 0.00 0
S17-25 96 30290568 5/22/20173:03:43AM 3:55:06AM C-DECON MCCORMICK WILLIAM 250.00 1,400.00 0.9 1.30 0.00 0
S17-25 96 30290568 5/22/20173:03:07AM 3:55:32AM C-DECON FALLAS BROC 250.00 1,400.00 0.9 6.60 0.10 0
S17-25 96 30290568 5/22/20173:03:10AM 3:55:39AM C-DECON SCHOCK JAMES 250.00 1,400.00 0.9 1.40 0.00 0
S17-25 96 30290568 5/22/20175:45:16AM 8:21:32AM C-RTECH TOWNS EDDIE 250.00 1,400.00 2.6 7.80 1.80 2
S17-25 96 30290568 5/22/20175:41:58AM 8:31:01AM C-RTECH FLEETWOOD JOYCE 250.00 1,400.00 2.8 6.18 1.30 1
S17-25 96 30290568 5/22/20176:54:44AM 10:22:37AM C-DECON WEDOW TIMOTHY 250.00 1,400.00 3.5 17.10 9.60 10
S17-25 96 30290568 5/22/20176:55:22AM 10:27:53AM C-DECON SENITTA STEVEN 250.00 1,400.00 3.5 26.40 10.70 11
S17-25 96 30290568 5/22/20175:49:45AM 10:37:02AM C-DECON HOOKFIN VESSIA 250.00 1,400.00 4.8 28.20 13.30 13
S17-25 96 30290568 5/22/20175:49:14AM 10:37:24AM C-DECON MCCORMICK WILLIAM 250.00 1,400.00 4.8 25.80 16.10 16
S17-25 96 30290568 5/22/20175:49:20AM 10:37:47AM C-DECON STEVENS TODD 250.00 1,400.00 4.8 144.00 17.10 17
S17-25 96 30290568 5/22/20175:50:19AM 10:39:42AM C-DECON GARCIA SILVIA 250.00 1,400.00 4.8 26.40 17.10 17
S17-25 96 30290568 5/22/20175:49:44AM 10:42:25AM C-DECON SCHOCK JAMES 250.00 1,400.00 4.9 45.60 16.30 16
S17-25 96 30290568 5/22/20175:49:41AM 10:51:12AM C-DECON FALLAS BROC 250.00 1,400.00 5.0 102.00 19.80 20
S17-25 96 30290568 5/22/20179:33:00AM 12:11:34PM C-RTECH FLEETWOOD JOYCE 250.00 1,400.00 2.6 5.57 0.90 1
S17-25 96 30290568 5/22/20179:49:22AM 12:11:51PM C-RTECH TOWNS EDDIE 250.00 1,400.00 2.4 4.10 0.70 1
S17-25 96 30290568 5/23/201710:25:12AM 11:41:38AM C-DECON CREELY DENNIS 250.00 1,400.00 1.3 20.60 4.30 4
S17-25 96 30290568 5/23/201710:25:09AM 11:42:05AM C-DECON SCHOCK JAMES 250.00 1,400.00 1.3 19.60 4.10 4
S17-25 96 30290568 5/23/201710:25:12AM 12:03:58PM C-DECON MCCORMICK WILLIAM 250.00 1,400.00 1.6 26.80 7.80 8
S17-25 96 30290568 5/23/201710:25:15AM 12:05:13PM C-DECON SENITTA STEVEN 250.00 1,400.00 1.7 21.90 10.10 10
S17-25 96 30290568 5/23/201710:24:50AM 12:05:25PM C-DECON GARCIA SILVIA 250.00 1,400.00 1.7 17.10 3.70 4
S17-25 96 30290568 5/23/201710:24:59AM 12:05:39PM C-DECON FALLAS BROC 250.00 1,400.00 1.7 21.60 8.10 8
S17-25 96 30290568 5/23/201710:26:00AM 12:05:57PM C-DECON GARCIA RICHARD 250.00 1,400.00 1.7 24.00 6.20 6
S17-25 96 30290568 5/23/201710:24:51AM 12:10:35PM C-DECON HOOKFIN VESSIA 250.00 1,400.00 1.8 32.80 10.20 10
S17-25 96 30290568 5/23/201710:24:38AM 12:44:21PM C-DECON STEVENS TODD 250.00 1,400.00 2.3 18.90 13.80 14
S17-25 96 30290568 5/23/201710:26:02AM 12:48:19PM C-DECON WEDOW TIMOTHY 250.00 1,400.00 2.4 25.60 15.40 15
S17-25 96 10 5/23/20171:57:23PM 4:11:59PM S-RTECH BURDSALL BRETT 250.00 1,400.00 2.2 9.10 0.60 1
S17-25 96 10 5/24/20179:25:10AM 11:00:27AM S-RTECH SPIESE STEVEN 300.00 1,400.00 1.6 318.00 35.30 35
S17-25 96 10 5/24/20179:24:50AM 11:02:27AM S-RTECH CLINE JOSEPH 300.00 1,400.00 1.6 395.00 38.60 39
S17-25 96 10 5/24/201711:19:30AM 1:45:03PM H-RPTECH KNIGHT JONATHAN 300.00 1,400.00 2.4 19.20 11.30 11
S17-25 96 10 5/24/201711:20:18AM 3:47:50PM S-RTECH BURDSALL BRETT 300.00 1,400.00 4.5 595.00 54.10 54
350
BWR/PWRPlantsInstaCoteTMML-2hasbeenused
Vermont Yankee ANO 1,2 Oyster Creek Commanche Peak 1,2 Cooper Ginna Nine Mile Salem 1,2 Sequoyah 1,2 St. Lucie 1,2 Turkey Point 3,4 Watts Bar Wolf Creek
BWR Plants PWR Plants
Questions?Discussions