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UNITA’ DI POTENZA PER GAS
GAS BOOSTER UNITS
Pressure testing Leak
detection
Burst testing Accumulator
chargingGas
transferCalibration
Gas: aria, elio, idrogeno, ossigenoFluid: air, nitrogen, helium, oxygen
INTERFLUID progetta e costruisce un'ampia gamma di unità moltiplicatrici di pressione pronte all’uso. Grazie all’impiego di un gas booster, l’aria compressa viene convertita in alta pressione pneumatica sfruttando il principio delle aree di�erenziali. Le unità di potenza ad azionamento pneumatico INTERFLUID forniscono travaso, trasferimento e caricamento di gas fino a 2070 bar (30000 psi). I booster o�rono una fonte flessibile ed e�iciente per la fornitura di gas tipo argon, azoto, ossigeno, idrogeno, elio, gas liquefatti e altri gas speciali ad alta pressione. Le nostre unità sono ideali per aumento di pressione dei gas, travaso dei gas alta pressione, caricamento e flussaggio dei cilindri.
Innovative Solutions for Industry Automationfor Industry Automationfor Industry Automation
Innovative Solutions Innovative Solutions Innovative Solutions Innovative Solutions for Industry Automationfor Industry Automationfor Industry Automationfor Industry Automationfor Industry Automationfor Industry Automationfor Industry Automationfor Industry Automationfor Industry Automationfor Industry Automationfor Industry Automationfor Industry Automation
We design and manufacture a broad range of power units ready for useWe design and manufacture a broad range of power units ready for use
Non è necessario alcun collegamento elettrico.
Le unità sono complete di controlli e di strumentazione utili per gestire la pressione ed il flusso in mandata dal moltipli-catore.
Sono ideali per qualsiasi applicazione in cui sia richiesta la mobilità.
L’unità di potenza mobile è completa di ruote con freno; il modello fisso è fornito con piedini regolabili.
Sono fornite con vari tipi di telaio: telaio tubolare aperto in 304 SS, carter chiuso in lamiera verniciata e in 304 SS.
Il circuito di alta pressione è completo di valvole pilota pneumatiche per fermare automaticamente il booster a raggiungimento di una pressione minima/massima prestabilita.
INTERFLUID designs and builds wide range of air driven multiplier gas power units ready for use.Using an air driven gas booster, compressed air is conver-ted into pneumatic high pressure on the principle of di�erential working areas. INTERFLUID air-driven gas boosters systems provide high-pressure gas transfer, charging and storage of pressures up to 2070 bar (30000 psi). These boosters o�er a flexible and e�icient source for delivering high pressure gases such as argon, nitrogen, oxygen, hydrogen, helium, liquefied gas and many other specialty gases. Our boosters systems are ideal for gas pressure increases, high-pressure gas transference, cylinder charging and scavenging.
No electrical connection and lubrication is required.
Units are complete of required controls and instrumenta-tion needed to manage the pressure and flow downstream of the gas booster.
They are ideal for any application where portability is required.
Mobile power unit is complete of wheel with brake; fix model is supplied with adjustable feet.
Several types of frames are supplied: open tubular frame in 304, closed painted frame in iron and in 304SS.
High-pressure circuit is complete of pneumatic pilot valves allowing stopping automatically booster once a minimum/-maximum pre-set pressure is achieved.
PARTNERSGOLDEN
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INTERFLUID designs and builds wide range of air driven multiplier gas power units ready for use.Using an air driven gas booster, compressed air is conver-ted into pneumatic high pressure on the principle of di�erential working areas. INTERFLUID air-driven gas boosters systems provide high-pressure gas transfer, charging and storage of pressures up to 2070 bar (30000 psi). These boosters o�er a flexible and e�icient source for delivering high pressure gases such as argon, nitrogen, oxygen, hydrogen, helium, liquefied gas and many other specialty gases. Our boosters systems are ideal for gas pressure increases, high-pressure gas transference, cylinder charging and scavenging.
No electrical connection and lubrication is required.
Units are complete of required controls and instrumenta-tion needed to manage the pressure and flow downstream of the gas booster.
They are ideal for any application where portability is required.
Mobile power unit is complete of wheel with brake; fix model is supplied with adjustable feet.
Several types of frames are supplied: open tubular frame in 304, closed painted frame in iron and in 304SS.
High-pressure circuit is complete of pneumatic pilot valves allowing stopping automatically booster once a minimum/-maximum pre-set pressure is achieved.
PARTNERSGOLDEN
Innovative Solutions for Industry Automation
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Il sistema, unità generatrice di pressione gas in foto, è concepita per mettere a disposizione una pressione massima di 75 bar con azoto (N2).Una volta inseriti i parametri di collaudo dal touch screen PLC, l’unità è avviata e il booster, il cui rapporto è di 15:1, moltiplica la pressione del circuito 15 volte la pressione d’aria compressa applicata. Nel caso di mancato cedimento del compenente in prova, al raggiungimento della pressione impostata, il circuito si arresta e lo scarico deve essere e�ettuato manualmente.
Unità simili, cambiando il booster, possono essere realizzate �no a pressione massima di 2000 bar.
The system, gas pressure intensi�er unit, in the photo, has been engineered to provide maximum pressure of 75 bar wit nitrogen (N2).Once all test parameters have been inputted via PLC touch screen, the unit is started and booster, ratio 15:1, multiplies the circuit pressure 15 times applied drive air pressure. Once test piece bursts, the unit will stop and drain automatically the pressure, the data is saved to an USB key. In case you reach set pressure (higher than theoretical burst pressure), after reaching set test time, the circuit will stop automatically and it must be drained manually.
Similar unit, by changing the gas booster, can be manufactured up to 2000 bar maximum pressure.
TOUCHSCREEN 6”
Inlet CheckValve Closed
Outlet CheckValve Open
Driving Air
Compression Piston
Air Selector Valve Opento Driving Air
GAS BOOSTER S86-JN-15:Ratio: 15:1
Inlet gas range: 7 bar - 214 bar (100 - 3100 psi)
Outlet gas pressure: 214 bar (3100 psi)
Max P drive air: 14 bar (200 psi)
Applicazione: Fornire un sistema per collaudi di scoppio dei componenti in materiale plastico in grado di raggiungere 100 bar con azoto, completo di PLC, con la gestione della pressione desidera-ta, rampe, tempi di carico ed acquisizione dati interfacciata con l’unità del cliente.
Application: Supply a system for burst test of plastic components able to reach 100 bar with nitrogen, complete of PLC, with desired press ure, ramps, charging time and data acquisition management interfaced with customer’s unit.
COLLAUDO A GAS ALTA PRESSIONE
Code: G F T - S86 - JN - 15 - I008 - O0100 - PLC - PC
Fluid: nitrogen
Max pressure: 2000 bar
PLC touch screen integrated
Stainless steel
Collaudo in pressione con gas su:- valvole- raccordi- tubazioni- bombole- serbatoi - accumulatori- impianti frenanti
Collaudo prova perdite con elioCaricamento Airbag
Pressure test with gas of:- valves- �ttings- tubing- cylinders- vessels- accumulators- brake circuits
Leak test with heliumAirbag charging
ALTRE APPLICAZIONI
OTHER APPLICATIONS
HIGH PRESSURE GAS TESTING
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GAS BOOSTER 5G DD 100:Ratio: 100:1
Inlet gas range: 130 - 1034 bar (450 - 15000 psi)
Outlet gas range: 1034 bar (15000 psi)
Max P drive air: 10 bar (145 psi)
Il sistema, unità generatrice di pressione gas in foto, è concepita per mettere a disposizione una pressione massima di 700 bar con azoto (N2). Una volta impostati i parametri di caricamento (tempo, rampa, pressione), l’unità è avviata ed il gas booster, rapporto 100:1, moltiplica la pressione del circuito 100 volte la pressione d’aria compressa regolata dalla valvola proporzionale. La linea di aria compressa è anche limitata con valvola di massima settata a 7 bar. A caricamento avvenuto del componente, la pressione è scaricata automaticamente.
The system, gas booster unit, in the photo, has been engineered to provide. Once the customer inputs charging parameters (time, ramp, pressure), the unit is switched on and gas booster, ratio 100:1, multipliers the circuit pressure 100 times drive air pressure regulated by proportional valve. Drive airline is also limited with air safety valve set at 7 bars. Once component has been charged, the pressure is automatically released.
Applicazione: Fornire un sistema di collaudo e caricamento cilindri con azoto �no a 700 bar completo di valvole pilotate on/o� pressione minima/massima a monte/valle, valvola di massima e valvola di emergenza. Il sistema deve essere integrato con il PLC e il circuito del cliente e quindi fornito completo di elettrovalvole e regolatore proporzionale di pressione.
Application: Supply a system for testing and charging nitrogen gas cylinders up to 700 bars complete of on/o� air pilot valves for minimum/maximum pressure upstream/downstream – safety- and emergency valve. System must be integrated with customer PLC and circuit and is therefore supplied complete of proportional and electro-valves.
8 SAE BOSS
4 SAE BOSS
CARICAMENTO ETRAVASO GAS
Code: G F T - 5 G - D D - 100 - B - D - I180 - O0700 - V
Fluid: nitrogen
Max pressure: 700 bar
Two stage gas booster
Gas purity
Caricamento: - bombole azoto- ammortizzatori- accumulatori - pneumatici- cilindri di sollevamento- sospensioni gas
Calibrazione manometriTrasferimento gasIniezione gas
Charging of:- nitrogen cylinders- shock absorbers- accumulators- tyres- lifting cylinders- gas suspensions
Gauge calibrationGas transferGas injections
ALTRE APPLICAZIONI
OTHER APPLICATIONS
GAS PRESSURIZATIONAND TRANSFER
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Applicazione: Fornire un sistema di pressurizzazione di idrogeno �no a 1000 bar con alimentazione da generatore d’idrogeno o bombole (pressione minima 15 bar) con �usso a valle di 8 m3/h in ambiente ATEX.
Application: Supply a hydrogen pressurisation system up to 1000 bar with supply from hydrogen generator or cylinders (minimum pressure 15 bar) with 8 m3/h �ow downstream in ATEX environment.
Booster uso idrogenoFlussato e sgrassato per eliminare qualsiasi impurezza dal circuito HP. Tutti gli scarichi e vent di aria compressa e gas di processo sono convogliati. I vent devono essere posizionati in una zona sicura e ventilata.
Booster H2 useFlushed and decreased in order to eliminate any impurity from hugh-pressure circuit.All exhausts and vents of drive air and process are piped away. Vent must be located in a safe and ventilated area.
PRESSURIZZAZIONEIDROGENO
Code: G F T - 5G - TS - 14/50 - X - B - I010 - O235
Max 1000 bar
Hydrogen
3 stage system
Safety valves
HYDROGENPRESSURIZATION
No Code: CUSTOMIZED UNIT
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Il sistema è progettato per trasferire e caricare accumulatori direttamente dalle bombole o da un sistema di generazione ossigeno (pressione minima d’ingresso 20 bar - 300 psi).L’unità garantisce la pressurizzazione da 124 (1800 psi) a 238 bar (3450 psi) .
L’unità può essere azionata:- manualmente, usando la leva a mano integrata;- con aria compressa di rete (consumo da 115 (4 scfm) a 170 nl/min (6 scfm)); - con aria compressa o azoto regolati dalla bombole (SCUBA, SCBA) ad alta pressione. Massima pressione aria compressa 10 bar (150 psi).
The system is designed to transfer and charge cylinders directly from cascade of cylinders or oxygen generation system (minimum inlet pressure 20 bar (300 psi) up to 238 bar (3450 psi) outlet pressure.
The unit may be driven:- manually, using its integral hand pump assembly;- with shop air (consumption from 115 to 170 nl/min (4-6 scfm);- regulated high-pressure air or nitrogen from cylinders (SCUBA, SCBA). Maximum air drive pressure 10 bar (150 psi).
SPECIFICATIONS:Dimensions: 56L x 36A x 23P cm (22”L x 14”A x 9”P)
Weigth: 12 kg / 26 lbs
Compression ratio: 23:1
Maximum outlet pressure: 238 bar (3450 psi)
Air consumption: @ 10 bar (150 psi) 60-cpm: 156 nl/min (5.5 scfm)
UNITA’ CARICAMENTO O2
transfer and charge cylinders directly from (minimum inlet pressure
Model HIHPG4-29003
Compact
Water tight
Utmost portability
For professional & amateur
OXYGEN PORTABLE UNIT
Sommozzatori Scuole divingVigili del FuocoSettore emergenzialeProtezione CivileSommozzatori Forze dell’Ordine Marina Militare Aeronautica Militare & CivileYacht & charterStrutture ospedaliere
SETTORI UTILIZZO
FOR MILITARY &PROFESSIONAL USE
FIELD USE
DiversDiving schoolsFire �ghters Emergency sectorCivil ProtectionLaw enforcement Dpt.NavyAerospace Yacht & charterHospitals
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L’acquisizione dati si basa su un insieme di tecnologie, strumenti e infrastrutture il cui obiettivo è quello di migliorare la produttività e la qualità dei processi produttivi. Su richiesta del cliente, l’unità può essere integrata con sistema acquisizione dati (PLC), permettendo il salvataggio di tutti i dati (pressione e temperatura) generati durante il collaudo ad alta pressioneNormalmente i dati sono salvati su una chiavetta USB permettendo di generare da �le .csv e .xls gra�che e certi�cati richiesti. Su richiesta, moduli del cliente possono essere generati in automatico, salvati sul pc o inviati automaticamente ad un archivio remoto. Alcune versioni possono essere fornite equipaggiate con l’accesso remoto al software, permettendo di visionare e modi�care on-line i parametri, risparmiando tempo e risolvendo eventuali questioni in pochi attimi.
Data acquisition is based on technologies, instruments and infrastuctures at which the scope is to improve productivity and quality of manufacturing processes. Upon customer request, unit can be integrated with data acquisition (PLC), allowing collecting all data (pressure and temperature) generated during high-pressure testing.Normally all the data is saved on USB-key allowing to generate from .csv, -xls �le required graphics and certi�cation. At request custom forms can be generated automatically, saved on pc or sent automatically in a remote archive. Some versions can be provided with remote access to the software, allowing to view and modify on-line parameters, saving time and resolving eventual questions in few instance.
REAL TIME
ACQUISIZIONE DATI
SCREENSHOT TOUSCHSCREEN PLC
REAL TIME
DATAACQUISITION
G F T - S 86 JN 15 - A - C - I008 - O0100 - PLC - PT
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G= unità gas M= unità carrellabile con ruote e freno F= unità fissa con piedini T= unità con telaio tubolare aperto inox C= unità chiusa con carter in lamiera CI= unità chiusa con carter in inox
Tipo sistema e allestimento
Modello/rapporto gas booster
TYPE RATIO CODE
SS 7 5G-SS-7SS 14 5G-SS-14SS 30 5G-SS-30SS 50 5G-SS-50SS 75 5G-SS-75SS 2 S86-JN-2SS 5 S86-JN-5SS 15 S86-JN-15SS 10 P4BS010SS 34 P4BS034SS 50 P4BS050SS 80 P4BS080SD 60 5G-SD-60SD 100 5G-SD-100SD 150 5G-SD-150
Fondo scala manometro IN/OUT
TYPE RATIO CODE
DS 4 5G-DS-4DS 7 5G-DS-7DS 14 5G-DS-14DS 30 5G-DS-30DS 50 5G-DS-50DS 75 5G-DS-75DS 10 S010P4BS010 DS 34 S034P4BS034DS 50 S050P4BS050DS 80 S080P4BS080DD 14 5G-DD-14DD 28 5G-DD-28DD 60 5G-DD-60DD 100 5G-DD-100DD 150 5G-DD-150
TYPE RATIO CODE
TS 4 5G-TS-4TS 7/14 5G-TS-7/14TS 7/30 5G-TS-7/30TS 14/30 5G-TS-14/30 TS 14/50 5G-TS-14/50TS 14/75 5G-TS-14/75 TS 30/50 5G-TS-30/50 TS 30/75 5G-TS-30/75 TS 30/92 5G-TS-30/92 TS 50/92 5G-TS-50/92 TS 10/34 S010P4BS034 TS 10/50 S010P4BS050 TS 10/80 S010P4BS080 TD 14/28 5G-TS-14/28 TD 14/60 5G-TD-14/60 TD 28/60 5G-TD-28/60 TD 28/100 5G-TD-28/100 TD 28/150 5G-TD-28/150 TD 60/100 5G-TD-60/100 TD 60/150 5G-TD-60/150
G= gas unit M= mobile unit c/w wheels and brake F= fix unit with feet T= unit with open 316SS steel frame C= closed envelope in steel CI= closed envelope in 316SS
SEMPLICE EFFETTO / SINGLE ACTING
System type and trimming
Gas booster model/ratio
DOPPIO EFFETTO / DOUBLE ACTING DUE STADI / TWO STAGE
CODIFICA UNITA’POTENZA GAS
G F T - S 86 JN 15 - A - C - I008 - O0100 - PLC - PTOpzioni
disponibiliFondo scala
manometro IN/OUT
A = 0-100 bar B = 0-300 bar C = 0-600 bar D = 0-1000 bar E = 0-1600 bar F = 0-2500 barX = no manometro/ no gauge
Legenda
SS = Semplice e�etto - singolo motoreSD = Semplice e�etto - doppio motoreDS = Doppio e�etto - singolo motoreDD = Doppio e�etto - doppio motoreTS = Due stadi - singolo motoreTD = Due stadi - doppio motore
V Valvola d'isolamento per collaudo componenti a valle dell’unità
G Manometro Ø160 mm
P Porta manometro tappata
PT Porta aggiuntiva tappata per eventuale installazione trasduttore di pressione
PC Porta aggiuntiva completa di trasduttore di pressione
CR Installazione manografo
PLC Installazione PLC
E Porta d'uscita di gas; possibilità di due o più porte di mandata
S Valvola di massima tarata e certificata
TYPE RATIO CODE
TS 4 5G-TS-4TS 7/14 5G-TS-7/14TS 7/30 5G-TS-7/30TS 14/30 5G-TS-14/30 TS 14/50 5G-TS-14/50TS 14/75 5G-TS-14/75 TS 30/50 5G-TS-30/50 TS 30/75 5G-TS-30/75 TS 30/92 5G-TS-30/92 TS 50/92 5G-TS-50/92 TS 10/34 S010P4BS034 TS 10/50 S010P4BS050 TS 10/80 S010P4BS080 TD 14/28 5G-TS-14/28 TD 14/60 5G-TD-14/60 TD 28/60 5G-TD-28/60 TD 28/100 5G-TD-28/100 TD 28/150 5G-TD-28/150 TD 60/100 5G-TD-60/100 TD 60/150 5G-TD-60/150
IXXX = Minima pressione gas in ingresso all'unità - bar OXXXX = Massima pressione gas in uscita dall'unità - bar
V Isolation valve for component testing downstream of the unit
G Gauge Ø 160 mm
P Tapped gauge connection
PT Additional tapped connection for eventual installation of transducer
PC Additional connection c/w pressure transducer
CR Installed chart recorder
PLC Installed PLC
E Gas exit port; possibility of two or more ports
S Safety valve set and certified
Coding
SS= Single acting – single air motorSD= Single acting – double air motorDS= Double acting – single air motorDD= Double acting – double air motorTS= Two stage – single air motorTD= Two stage – double air motor
Gauge scale IN/OUT
Available options
Datiprocesso
Processdata
IXXX = Minimum gas inlet pressure to the unit = bar OXXXX = Maximum gas outlet pressure from the unit = bar
MODEL NUMBERCODING FOR GAS
Via Lazzaretto, 10/F - 21013 Gallarate (Va) - Italia - Tel. +39 0331.797955 - [email protected]
Industry LeaderIndustry LeaderIndustry Leaderin High Pressure Solutions
Industry Leaderin High Pressure Solutions
Industry LeaderIndustry Leaderin High Pressure Solutions
NEWS
In alternativa ai gas booster tradizionali, INTERFLUID o�re anche unità gas booster
elettrici pronte all’uso. Sono ideali per carica-mento e riempimento di gas sia in bassa che alta
pressione.- Disponibile doppio e�etto e a due-stadi
- Fino a 690 bar- Rumorosità solo 60 dB
- Ra�reddamento sezione alta pressione ra�reddata con una ventola integrata
- Disponibili varie opzioni
In alternative to traditional gas boosters, INTERFLUID o�ers electric driven gas booster ready for use. They are ideal for charging and �lling of gases both at low and high-pressure.
- Available double ended and two-stage- Up to 690 bar
- Noise level only 60 dB- High pressure section cooled with an integrated
cooling fan- Available several options
NOVITA’
SS From 2:1 to 80:1 750 barsingle actingsingle air motor
SD From 60:1 to 150:1 1720 barsingle actingdouble air motor
DS From 4:1 to 80:1 2070 bardouble actingsingle air motor
DD From 14:1 to 150:1 2070 bardouble actingdouble air motor
TS From 4:1 to 92:1 2070 bartwo stagesingle air motor
TD From 28:1 to 150:1 2070 bartriple actingdouble air motor
RATIO MAWPTYPE
ELECTRIC DRIVENOXYGEN SYSTEM
