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UNION GALVASTEEL
I. UNION GALVASTEEL CORPORATION
Bacnotan Drive, Brgy., Real Calamba City, LagunaJanuary 22, 2015
II. INTRODUCTION A. Mission
We shall supply products that are of distinct quality to create value and satisfaction to our customers.
We shall continuously improve on the quality of our products and services through innovation and creativity.
We shall run our business in accordance with the highest ethical standard of integrity, trust and professionalism.
We shall provide for a working environment that will promote the safety and welfare of our employees, uplift their well-being and create an atmosphere for the continuous development of skills, enhance productivity and promote opportunities for growth.
We shall manifest our role as a good corporate citizen by initiating and participating in projects that promote growth and sustainable development of the communities where we operate.
B. VisionTo be the preferred supplier of high quality building materials and services to the construction industry.
C. History of CompanyUNION GALVASTEEL CORPORATION (UGC) started as the Union Steel Plant Division of BACNOTAN CEMENT INDUSTRIES, INC. (Bacnotan), a pioneer on the Philippine Cement Industry and commenced commercial operations in 1963 with a galvanizing plant in Poro, San Fernando, La Union for the manufacture of Galvanized Iron (GI) sheets. It subsequently expanded operations with the galvanizing plants in Ilang, Davao City in 1968 and in Calamba, Laguna in 1990. The division was spun off in 1993 as a separate business unit and incorporated as BACNOTAN STEEL CORPORATION. The company I 1995 established a modern Continuous Galvanizing Line and a Colo Coating Line for the manufacture of prepainted galvanized steel coils in Calamba, Laguna.
In June 2000, the company was renamed UNION GALVASTEEL CORPORATION, a name that identifies its core business and brings Union Galvasteel as a leading brand of galvanized and prepainetd steel roofing products in the market.
Today, UNION GALVASTEEL CORPORATION is the market leader in the manufacture and distribution of prepainted galvanized roofing and other galvanized roofing and other galvanized steel products such as steel decking, building systems’ components and insulated panels for commercial, industrial and residential applications. The company has the largest and most diversified distribution network in the industry, with rollforming plants, warehouses and sales offices in strategic locations throughout the country.
The company is owned by PHINMA CORPORATION, a highly diversified holding company with interests in enterprises involved in housing, steel roofing products, energy, education, and process outsourcing.
PHINMA was founded in 1956 by a group of prominent businessmen and industrialists led by Amb. Ramon V. del Rosario, Sr., Don Filemon C. Rodriguez, and Mr. Ernesto O. Escaler.
III. PRODUCTS AND BY-PRODUCTS
Products: Roofing Products:
Duratile
PRODUCT INFORMATIONSubstrate/Reference Standards
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Norminal Thickness
0.40 mm to 0.60 mm
Feed Width 1220 mm
Effective Coverage
1005 mm
Paint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Multi Color Paint Coating System
Two-coat, two bake oven-cured high performance quality acrylic topcoat and polyester back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness
For Regular Colors : Topcoat : 12 - 20 microns Backcoat : 4 - 8 microns
For Multi Colors and: Topcoat : 22 - 28 micronsWoodgrain Backcoat : 4 - 8 microns
Available Colors
Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request
Module Distance
Standard : 300 mmVariable : 100 mm minimum
Purlin Spacing Equal to Module Distance
Depth of Step in Tile
Standard : 15 mmVariable : 8 mm - 25 mm upon request
Length Transportable length up to 20 metersOnsite Rollforming for longer panels
Duratile Multicolor
PRODUCT INFORMATIONSubstrate/Reference Standards
Hot-dip Zinc-coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575;
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Norminal Thickness
0.40 mm to 0.60 mm
Feed Width 1220 mm
Effective Coverage
1005 mm
Paint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Multi Color Paint Coating System
Two-coat, two bake oven-cured high performance quality acrylic topcoat and polyester back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness
For Regular Colors : Topcoat : 12 - 20 microns Backcoat : 4 - 8 microns
For Multi Colors and: Topcoat : 22 - 28 micronsWoodgrain Backcoat : 4 - 8 microns
Available Colors
Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain Variants
Special Colors also available upon request
Module Distance
Standard : 300 mmVariable : 100 mm minimum
Purlin Spacing Equal to Module Distance
Depth of Step in Tile
Standard : 15 mmVariable : 8 mm - 25 mm upon request
Length Transportable length up to 20 metersOnsite Rollforming for longer panels
Durarib
PRODUCT INFORMATIONSubstrate/Reference Standards
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Norminal Thickness 0.20 mm to 0.60 mm
Feed Width 915 mm and 1220 mm
Effective Coverage 780, 1040 and 1070 mm
Rib Height 22 mm
Paint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness:
Topcoat : 12 - 20 micronsBackcoat : 4 - 8 microns
Available Colors: Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request
Length: Transportable length up to 20 metersOnsite Rollforming for longer panels
Duratwin
PRODUCT INFORMATIONSubstrate/Reference Standards
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Norminal Thickness 0.30 mm to 0.80 mm
Feed Width 1220 mm
Effective Coverage 963 mm
Rib Height 30 mm
Paint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness
Topcoat : 12 - 20 micronsBackcoat : 4 - 8 microns
Available Colors Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request
Length Transportable length up to 20 metersOnsite Rollforming for longer panels
Duracorr
PRODUCT INFORMATIONSubstrate/Reference Standards:
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Nominal Thickness: 0.20 mm to 0.60 mm
Feed Width: 915 mm and 1220 mm
Effective Coverage: 1005 mm
Paint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness:
Topcoat : 12 - 20 micronsBackcoat : 4 - 8 microns
Available Colors: Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request
Length: Transportable length up to 20 metersOnsite Rollforming for longer panels
Laverne
PRODUCT INFORMATIONSubstrate/Reference Standards
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Norminal Thickness 0.30 mm to 0.60 mm
Feed Width 915 mm and 1220 mm
Effective Coverage 780 mm and 1040 mm
Paint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness
For Regular Colors : Topcoat : 12 - 20 microns Backcoat : 4 - 8 microns
For Multi Colors and: Topcoat : 22 - 28 micronsWoodgrain Backcoat : 4 - 8 microns
Available Colors Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request
Module Distance Standard : 300 mmVariable : 260 mm minimum
Purlin Spacing Equal to Module Distance
Depth of Step in Tile Standard : 10 mm - 20 mmVariable : 8 mm - 25 mm upon request
Length Transportable length up to 20 metersOnsite Rollforming for longer panels
Mega Hi-Rib
PRODUCT INFORMATIONSubstrate/Reference Standards
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Norminal Thickness
0.40 mm to 1.0 mm
Feed Width 1220 mm
Effective Coverage
918 mm (Tolerance +8 / -5)
Rib Height 90 mmPaint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness
For Regular Colors : Topcoat : 12 - 20 microns Backcoat : 4 - 8 microns
Available Colors
Red, Green, Beige, Blue, Orange, White, BrownSpecial Colors also available upon request
Length Transportable length up to 20 metersOnsite Rollforming for longer panels
Hi Rib
PRODUCT INFORMATIONSubstrate/Reference Standards
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Norminal Thickness 0.40 mm to 0.60 mm
Feed Width 1220 mm
Effective Coverage 918 mm
Rib Height 50 mm
Paint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness
Topcoat : 12 - 20 micronsBackcoat : 4 - 8 microns
Available Colors Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request
Length Transportable length up to 20 metersOnsite Rollforming for longer panels
Minirib
PRODUCT INFORMATIONSubstrate/Reference Standards
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Norminal Thickness
0.20 mm to 0.60 mm
Feed Width 915 and 1220 mm
Effective Coverage
780 and 1064 mm
Paint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness
Topcoat : 12 - 20 micronsBackcoat : 4 - 8 microns
Available Colors Red, Green, Beige, Blue, Orange, White, BrownSpecial Colors also available upon request
Module Distance
Standard : 300 mmVariable : 100 mm minimum
Purlin Spacing Equal to Module Distance
Length Transportable length up to 20 metersOnsite Rollforming for longer panels
Duraseam
PRODUCT INFORMATIONSubstrate/Reference Standards
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Norminal Thickness 0.40 mm to 0.60 mm
Feed Width 610 and 457 mm
Effective Coverage 470 and 322 mm
Rib Height 51.50 mm
Paint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness
Topcoat : 12 - 20 micronsBackcoat : 4 - 8 microns
Available Colors Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request
Length Transportable length up to 20 metersOnsite Rollforming for longer panels
Duracurve
PRODUCT INFORMATIONSubstrate/Reference Standards
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575;
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Norminal Thickness 0.30 mm to 0.60 mm
Nominal Width 915mm and 1220 mm
Effective Coverage 780mm and 1040 mm
Rib Height 22 mm
Minimum Radius 1 m
Paint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness
Topcoat : 12 - 20 micronsBackcoat : 4 - 8 microns
Available Colors Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request
Length In-plant curving : 10 m. length up to 2 m. heightOn-site curving : as applicable
Duraspandrel
Duratherm Insulated Panel:
Roofing PU Panel
THERMAL PROPERTIES
PANELTHICKNESS
(mm)
APPLICATIONTEMPERATURE
(°C)
THERMALRESISTANCE, R
m² - °KW
THERMALCONDUCTANCE,
C__W__m² - °K
25 (+) 20 1.19 0.84
30 (+) 20 1.43 0.70
50 (+) 10 2.38 0.42
75 (+) 10 - (-)10 3.57 0.28
SPECIFICATIONS
PROPERTY VALUE REFERENCE STANDARD
DENSITY 35 kg/m³ min. DIN EN ISO 845
THERMAL CONDUCTIVITY
0.021 W/m -°K DIN EN 12667
INSULATION THICKNESS 25 mm. - 75 mm.
SKIN MATERIAL Prepainted galvanized steel or other metallic coated material
METAL THICKNESS 0.30 mm. - 0.80 mm.
PANEL LENGTH Transportable length
Standard PU Panel
THERMAL PROPERTIES
PANELTHICKNESS
(mm)
APPLICATIONTEMPERATURE
(°C)
THERMALRESISTANCE, R
m² - °KW
THERMALCONDUCTANCE, C
__W__m² - °K
50 (+) 10 2.38 0.42
75 (+) 10 - (-) 10 3.57 0.28
100 (-) 10 - (-) 20 4.76 0.21
125 (-) 20 - (-) 30 5.95 0.17
150 (-) 30 - (-) 40 7.14 0.14
SPECIFICATIONS
PROPERTY VALUE REFERENCE STANDARD
DENSITY 40 - 45 kg/m³ DIN EN ISO 845
THERMAL CONDUCTIVITY
0.021 W/m -°K DIN EN 12667
EFFECTIVE COVERAGE 1157 mm.
INSULATION THICKNESS 50 mm. - 300 mm.
25 mm. - 30 mm. ( also available upon request )
SKIN MATERIAL Prepainted galvanized steel or other applicable material
METAL THICKNESS 0.30 mm. - 0.80 mm.
PANEL LENGTH Transportable length
Industrial Products: Door Jamb
PRODUCT INFORMATIONSubstrate/Reference Standards:
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Norminal Thickness: 0.80 mm - 1.20 mm
Feed Width: 176 mm and 199 mm
Jamb Width: 700 mm, 800 mm and 900 mm
Jamb Height: 2100 mm
Steel Grade : Structural Quality, Yield Strength 275 Mpa min. (Grade C)Also Available : Commercial Quality, CQ 160 Mpa min.
Zinc Coating : Z120
Application : Suited for residential, commercial and industrial. applications
Duraweb
PRODUCT INFORMATIONSubstrate/Reference Standards :
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Norminal Thickness :
0.80 mm, 1.00 mm, 1.20 mm
Feed Width : 1220 mm
Effective Coverage: 1020 mm
Steel Grade : Structural Quality, Yield Strength 275 Mpa min. (Grade C)Also Available : Commercial Quality, CQ 160 Mpa min.
Zinc Coating : Z120 - Z180
Length : Any transportable length
Application : Decking for residential, commercial and industrial
Duradeck
PRODUCT INFORMATIONSubstrate/Reference Standards:
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Norminal Thickness: 0.80 mm, 1.00 mm, 1.20 mm
Feed Width: 406 mm and 610 mm
Effective Coverage: 261 mm and 465 mm
Steel Grade : Structural Quality, Yield Strength 275 Mpa min. (Grade C)Also Available : Commercial Quality, CQ 160 Mpa min.
Zinc Coating : Z120 - Z180
Length : Any transportable length
Application : Decking for residential, commercial and industrial
C Purlins & Battens
Light Metal Frames
Building System Products: Prepainted Coils & Sheets
PRODUCT INFORMATIONSubstrate/Reference Standards:
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364
Norminal Thickness: 0.30 mm to 0.80 mm
Feed Width: 915 mm and 1220 mm
Paint Coating System
Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.
Also Available upon request
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
Paint Coating Thickness:
Topcoat : 12 - 20 micronsBackcoat : 4 - 8 microns
Available Colors: Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request
GI Coils & Sheets
PRODUCT INFORMATIONProductReference Standards
Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Nominal Thickness 0.30 mm to 2.0 mm
Nominal Width 915 mm and 1220 mm
Surface Treatment/Finish
Chromated, minimized to regular spangle
Tensile Strength 275 MPa, min (40,000 psi)
Yield Strength 140 MPa, min (20,360 psi)
Common Applications A/C Ducting, Vehicle Bodies, Water Tanks, Wall/Ceiling Partitions/Roll-up Doors
Coil ID 508 mm
Formability Lockforming Quality (LFQ)
Byproducts:The company has no byproduct except for the scrap GI sheets they produced.
IV. MANUFACTURING PROCESS
A. Raw Materials
The company’s raw material is the galvanized iron from a third party overseas.
B. Process
Manufacturing process
C. Quality Control ProcedureFor the quality control procedure, the company has a quality assurance and
quality control laboratory which take samples in different points of the process to ensure the quality of the product is consistent and every step of the process meets the standard class.
V. ENVIRONMENTAL ASPECTSA. Energy Source
The company pays for the commercial electricity.B. Waste Treatment
The only waste generated by the company is solid waste (scrap galvanized iron) and it is being sold.
VI. ROLE OF A CHEMICAL ENGINEERChemical Engineers are responsible for the Quality Control and Quality
Assurance in the operation. Some of them are Product and Process Engineers.