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1
UNIÓN FENOSA IT STRATEGY
ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT
Mr. David Andrés HurtadoMining EngineerSoluziona Spain
San Francisco, CAApril 2004
2
AGENDA
I. Company Profile and New Business
Environment
II. IT Strategy
III. PI Implementation
IV. Benefits of PI Implementation in Union
Fenosa
4
UNION FENOSA Group: Strategic configuration
Bu
sin
ess
div
isio
ns
Are
as
International investments
Co
reb
usi
nes
s
Energy Services Technology
▪ Group revenue surpassing six billion US dollars▪ 25,000 employees in close to 30 countries▪ More than eight million electricity and gas customers throughout the world
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT- Company profile and new business Environment
5
Traditional utility
Efficient traditional
utility
Global utility
Multiutility
Energy & diversification
The new business orientation ...
• Deregulated market - More efficiency• Installed power increment• Investments outside Spain• Multi-utility: Energy & Gas
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT- Company profile and new business Environment
6
Generation Business Evolution
4000
5000
6000
7000
8000
9000
10000
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
Nairobi South
HermosilloPalamaraLa Vega
Inernational Investments
NacoTuxpanLa JoyaEPSA
Spanish new CC PP
Gas Business
Investment Projects
De-regulated market
Installed Power (MW)
LNG PlantsDamiettaSaguntoFerrol
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT- Company profile and new business Environment
7
International Presence
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT- Company profile and new business Environment
9
▪ Plants with different technologies and ages
▪ New personnel and high changing personnel rate
▪ Therefore there is a need for a common language and standardization
▪ Investments in new Power Plants
▪ Some plants are changing their technology
▪ Existence of new Management Applications that require plant information to operate in the new competitive market
Initial Situation and Improvement Opportunities
STANDARIZATION
INTEGRATION
SCALABILITY
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT– IT Strategy
10
Gestión de laOperación
PRODUCTION Management
(O&M + Results)
Gestión del
(*)
Adquisición ySuministro deCombustibles
FUELS supply
and delivery
MANAGEMENT
Headquarters Main Business Processes
For the plants outside of Spain, Energy, Fuels and Environmental Management are decentralized, because of differences in local business environments:
Energy Management -> Normally subject to a PPA (Power Project Agreement)
Fuels Management -> Normally a single fuel type contracted with a single supplier
Environment Management -> Normally less restrictive than in Spain
ENVIRONMENTManagement
ENERGY Management
Decentralized Main Business ProcessesThermal Production -> Plant Management
Hydro Production -> Control Center Management
Gestión de laOperación
LocalPRODUCTION Management
(O&M + Results)
Gestión del
(*)
Adquisición ySuministro deCombustibles
Fuels Operation&
Hydro Margins Management
ENVIRONMENTControl
MechanismsLocal
Operation
MANAGEMENT CONTROL AND SUPPORT
Initial Situation and Improvement Opportunities
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT– IT Strategy
11
▪ Easy and reliable way to collect and monitor plant information from a diversity of sources
▪ A variety of users can access timely plant data
▪ Standardized method of collecting and sending information to other critical applications (Maintenance, Generation Management, etc.)
▪ Efficient storage of Time-series data and historical Plant Information
▪ OSIsoft is the market leader in providing real time plant monitoring technology to the energy industry
Why OSIsoft PI?
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT– IT Strategy
13
▪ PHASE I:• Detailed analysis of the existing plant systems.• User requirements study• Detailed architecture definition for PI installation based on the present
systems and users requirements: HW & SW definition (Servers, connection cards, communication drivers, etc).
▪ PHASE II:• Detailed design and prototype of the end-user graphic displays• Definition of the Database structure• Definition of the attributes of all data needed and available to be
acquired, stored, calculated, and to be provided to corporate systems
▪ PHASE III:• HW & SW acquisition, installation, configuration, testing and production
preparation
▪ PHASE IV:• Development of system maintenance and protection processes• Training: System Administrator, End-User and Maintenance Courses
Implementation Phases
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT– PI Implementation
14
PLANT MANAGEMENT
SYSTEMS
ERPs
RESOURCE MANAGEMENT
SYSTEMS
Higher level integration
Integration of plant
managementinformation
Concentrator ofmanagement information
Basic level integration
Integration of process
information
Concentrator ofplant information
Level 1Process control
Level 2Operation monitoring
Plant controlequipment:
DCSs, PLCs, etc.
Plant control andmonitoring
systems
SCADAS
Operation support systems
EXPERT SYSTEMS
Real-Time Data Server
CENMANAGEMENT
CONTROL
Corporate integration
Integration of management control
information
Concentrator ofenterprise
information
Level 3Plant management
Level 4Company management
Information Levels
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT– PI Implementation
15
Corporate/Business LAN
Others…EnvironmentMaintenanceOperationFuel
Business Systems
FIRE WALLPlant Information
System (PI)
Supervision framework
Management framework
SCADAPlant Operations LAN
Rosemount OPTOMATION ABB Siemens OPM MitsubishiDCS
Technical Architecture
Portfolio Dispatch & Control
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT– PI Implementation
21
CONCEPTUAL PLAN FUNCTIONAL SCOPE
Obtains, maintains and updates all information related to the metering management requested by other modules
MDBDB manager
Integrity Control
PI
MDB motor
Interface
Metering - OCEN
MDB
Metering capture and management:
➢ Metering management
➢ Measurement management
➢ Capture point management
Shared Functionality:
➢ Based on allowing other OCEN modules to consult and/or manage metering and measurements.
MDB Manager (Motor):
➢ Capturing information from different sources and sending it to the destination modules.
➢ Validation, generation of calculated measurements.
➢ Metering database purge, etc.
Operation
Fuel
Maintenance
Information requests
Management of metering and capture points
Dam Safety
PI Integration with Management Systems
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT– PI Implementation
22
NT SERVER
PI NT SERVERUNIX SERVER
PI - APIC++ functions
Java
NT Environment
UNIX Environment
Interface DB PI - NT
POWER PLANT LAN
Interface NTUNIX
POWER PLANT HEADQUARTERS
Metering
OCEN
MDB
• PI-API functions are used for accessing to PI Database OCEN• PI-API functions and C++ functions, are in the PI NT SERVER. • Using the API, PI data are extracted• Relevant PI data and information is sent to OCEN via OpenLink middleware.
PI Integration with Management Systems - Technical Solution
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESSENVIRONMENT: PI Implementation
23
Production log book. Automatic recording events from PI
RELEVANT PARAMETERS
- Power
- Energy
- Environmental parameters
- Performance
- Losses, etc.
Configuration of the relevant parameters for each plant
RELEVANT PARAMETER
- Power
- Energy
-Enviromental Parametres
- Performance
- Loses, ….
Real time: different frequency access to PI
26
▪ Using PI, Union Fenosa can eventually integrate and centralize plant information at the Headquarters level. This permits new possibilities of optimization for a Centralized Control Office
▪ Continuous improvement: facilitated by historical and real-time monitoring and diagnosis (decisions based on costs, production conditions, ...)
▪ Centralized Incidents Analysis: Support to Power Plants for decision making
▪ Data sharing between different areas: maintenance, production, fuels
▪ Support for specialized information systems
▪ Standardized information for analysis and detailed studies (Time savings)
▪ System acceptance by end users has been high
Present Situation
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT
– Benefits of PI Implementation in Union Fenosa
27
▪ Central PI Server in UF Headquarters with relevant data of all power plants (including our investments outside Spain)
▪ Web access to PI
▪ PI implementation in LNG Plants
▪ PI for Transmission
Next Steps
UNIÓN FENOSA IT STRATEGY: ADAPTATION TO THE CHANGES IN THE BUSINESS ENVIRONMENT
– Benefits of PI Implementation in Union Fenosa