36
TAL 018 (L) Rev. 9 © MSA 2010 Prnt. Spec. 10000005389 (T) Mat. 10050775 Doc. 10000017701 Ultra Elite ® RESPIRATOR APPLICATION P100 Respirator GME-P100 Respirator Ultra-Twin Respirator GAS MASK APPLICATION Chin-Type Canister CS/CN Canister CBRN APPLICATION APR/CBRN Respirator PAPR/CBRN Respirator OPERATION AND INSTRUCTIONS This manual must be carefully read and followed by all persons who have, or will have, the responsibility for using or servicing Ultra Elite APR Respirators. These Ultra Elite APR Respirator will perform as designed only if used and serviced according to the instruc- tions; otherwise, the respirator could fail to perform as designed, and persons who rely on the Ultra Elite APR Respirator could sustain serious personal injury or death. WARNING The warranties made by MSA with respect to the product are voided if the product is not installed, used and serviced in accordance with the instructions in this manual. Please pro- tect yourself and your employees by following the instructions. Please read and observe the WARNINGS and CAUTIONS inside. For any additional information relative to use or repair, write or call 1-800-MSA-2222 during regular working hours. See separate insert for NIOSH Approval Information: P/N 10035719 (P100, GME-P100), P/N 818204 (Ultra Twin), P/N 817241 (Gas Mask), P/N 818082 (CS/CN), P/N 10046605 (APR/CBRN), P/N 10080165 (PAPR/CBRN), P/N 10071373 (PAPR) Also see User Instructions P/N 10072074 for PAPR Application. APR/CBRN Respirator

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TAL 018 (L) Rev. 9 © MSA 2010 Prnt. Spec. 10000005389 (T) Mat. 10050775Doc. 10000017701

Ultra Elite®

RESPIRATOR APPLICATIONP100 RespiratorGME-P100 RespiratorUltra-Twin Respirator

GAS MASK APPLICATIONChin-Type CanisterCS/CN Canister

CBRN APPLICATIONAPR/CBRN RespiratorPAPR/CBRN Respirator

OPERATION AND INSTRUCTIONS

This manual must be carefully read and followed by all persons who have, or will have,the responsibility for using or servicing Ultra Elite APR Respirators. These Ultra Elite APRRespirator will perform as designed only if used and serviced according to the instruc-tions; otherwise, the respirator could fail to perform as designed, and persons who relyon the Ultra Elite APR Respirator could sustain serious personal injury or death.

WARNING

The warranties made by MSA with respect to the product are voided if the product is notinstalled, used and serviced in accordance with the instructions in this manual. Please pro-tect yourself and your employees by following the instructions. Please read and observethe WARNINGS and CAUTIONS inside. For any additional information relative to use orrepair, write or call 1-800-MSA-2222 during regular working hours.

See separate insert for NIOSH Approval Information:P/N 10035719 (P100, GME-P100), P/N 818204 (Ultra Twin), P/N 817241 (Gas Mask),P/N 818082 (CS/CN), P/N 10046605 (APR/CBRN), P/N 10080165 (PAPR/CBRN),P/N 10071373 (PAPR)

Also see User Instructions P/N 10072074 for PAPR Application.

APR/CBRN Respirator

NIOSH APPROVAL INFORMATIONCAUTIONS AND LIMITATIONS

Ultra Elite Industrial and Gas MaskApplications

Note: All cautions and limitations do notapply to all applications. Refer to the NIOSHapproval insert to verify the applicable cau-tions and limitations.

A- Not for use in atmospheres containingless than 19.5 percent oxygen.

B- Not for use in atmospheres immediatelydangerous to life or health.

C- Do not exceed maximum use concen-trations established by regulatory stan-dards.

F – Do not use powered air-purifying respi-rators if airflow is less than four cfm(115 lpm) for tight fitting facepieces orsix cfm (170 lpm) for hoods and/or hel-mets.

H- Follow established cartridge and canis-ter change out schedules or observeESLI to ensure that cartridges and can-isters are replaced before breakthroughoccurs.

I - Contains electrical parts that maycause an ignition in flammable or explo-sive atmospheres.

J- Failure to properly use and maintainthis product could result in injury ordeath.

L- Follow the manufacturer's User'sInstructions for changing canisters.

M- All approved respirators shall be select-ed, fitted, used, and maintained inaccordance with MSHA, OSHA and

other applicable regulations.N- Never substitute, modify, add, or omit

parts. Use only exact replacement partsin the configuration as specified by themanufacturer.

O- Refer to User's Instructions, and/ormaintenance manuals for informationon use and maintenance of these respi-rators.

P- NIOSH does not evaluate respirators foruse as surgical masks.

S- Special or critical User’s Instructionsand/or specific use limitations apply.Refer to User’s Instructions before don-ning.

LL- This respirator contains filter or car-tridge components that are notapproved for all protections in all con-figurations. Check the specific row onthe NIOSH approval label to ensureproper use.

APR/CBRN APPLICATION

A- Not for use in atmospheres containingless than 19.5 percent oxygen.

I - Contains electrical parts that maycause an ignition in flammable or explo-sive atmospheres.

J- Failure to properly use and maintainthis product could result in injury ordeath.

L- Follow the manufacturer's User'sInstructions for changing canisters.

M- All approved respirators shall be select-ed, fitted, used, and maintained inaccordance with MSHA, OSHA andother applicable regulations.

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 2

INTRODUCTION

TABLE OF CONTENTS

NIOSH Approval Information . . . . . . . . . . . .2Instructions for Use and Care . . . . . . . . . . .5General Description . . . . . . . . . . . . . . . . . . .9Size Selection . . . . . . . . . . . . . . . . . . . . . . .13Respirator Fit Test . . . . . . . . . . . . . . . . . . .13Preparing the Respirator for Use . . . . . . . .15Donning . . . . . . . . . . . . . . . . . . . . . . . . . . .17Negative Pressure Seal Test . . . . . . . . . . .18

Butyl Coated Nylon Hood . . . . . . . . . . . . .19Removing the Respirator . . . . . . . . . . . . . .21Decontamination . . . . . . . . . . . . . . . . . . . .21Cleaning and Disinfecting . . . . . . . . . . . . .23Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .25Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Other Respirator Configurations . . . . . . . .28Ultra Elite Facepiece Assemblies . . . . . . . .31

N- Never substitute, modify, add, or omitparts. Use only exact replacement partsin the configuration as specified by themanufacturer.

O- Refer to User's Instructions, and/ormaintenance manuals for informationon use and maintenance of these respi-rators.

R- Some CBRN agents may not presentimmediate effects from exposure, butcan result in delayed impairment, ill-ness, or death.

T- Direct contact with CBRN agentsrequires proper handling of the respira-tor after each use and between multipleentries during the same use.Decontamination and disposal proce-dures must be followed. If contaminat-ed with liquid chemical warfare agents,dispose of the respirator after deconta-mination.

V- Not for use in atmospheres immediatelydangerous to life and health or wherehazards have not been fully character-ized.

W- Use replacement parts in the configura-tion as specified by the applicable reg-ulations and guidance.

X- Consult manufacturer’s User’sInstructions for information on the use,storage, and maintenance of these res-pirators at various temperatures.

Y- This respirator provides respiratory pro-tection against inhalation of radiologicaland nuclear dust particles. Proceduresfor monitoring radiation exposure andfull radiation protection must be fol-lowed.

Z- If during use, and unexpected hazard isencountered such as a secondaryCBRN device; pockets of entrappedhazard or any unforeseen hazard,immediately leave the area for clean air.

HH-Used when at defined occupationalexposure limits, the rated service timecannot be exceeded. Follow estab-lished canister change-out schedules orobserve End-Of-Service-Life Indicatorsto ensure that canisters are replacedbefore breakthrough occurs.

QQ-Use in conjunction with personal pro-tective ensembles that provide appro-priate levels of protection against der-mal hazard. Failure to do so may resultin personal injury even when the respi-rator is properly fitted, used, and main-tained.

UU-The respirator should not be usedbeyond eight (8) hours after initial expo-sure to chemical warfare agents toavoid possibility of agent permeation. Ifliquid exposure is encountered, the res-pirator should not be used for morethan two (2) hours.

PAPR/CBRN APPLICATION

A- Not for use in atmospheres containingless than 19.5 percent oxygen.

F- Do not use powered air-purifying respi-rators if air flow is less than four cfm(115 lpm) for tight fitting facepieces orsix cfm (170 lpm) for hoods and/or hel-mets.

H- Follow established cartridge and car-tridge change schedules or observeESLI to ensure cartridges and canistersare replaced before breakthroughoccurs.

I- Contains electrical parts that maycause an ignition source in flammableor explosive atmospheres.

J- Failure to properly use and maintainthis product could result in injury ordeath.

L- Follow the manufacturer's User'sInstructions for changing canisters.

M- All approved respirators shall be select-ed, fitted, used, and maintained inaccordance with MSHA, OSHA andother applicable regulations.

N- Never substitute, modify, add, or omitparts. Use only exact replacement partsin the configuration as specified by themanufacturer.

O- Refer to User's Instructions, and/ormaintenance manuals for informationon use and maintenance of these respi-rators.

INTRODUCTION

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/103

R- Some CBRN agents may not presentimmediate effects from exposure, butcan result in delayed impairment, ill-ness, and death.

S- Special or critical User’s Instructionsand/or specific use limitations apply.Refer to User’s Instructions before don-ning.

T- Direct contact with CBRN agentsrequires proper handling of the respira-tor after each use and between multipleentries during the same use.Decontamination and disposal proce-dures must be followed. If contaminat-ed with liquid chemical warfare agents,dispose of the respirator after deconta-mination.

Y- This respirator provides respiratory pro-tection against inhalation of radiologicaland nuclear dust particles. Proceduresfor monitoring radiation exposure andfull radiation protection must be fol-lowed.

Z- If during use, and unexpected hazard isencountered such as a secondaryCBRN device; pockets of entrappedhazard or any unforeseen hazard,immediately leave the area for clean air.

BB- Not for use in entry into atmospheresimmediately dangerous to life or health.

CC-For entry, do not exceed maximum useconcentrations established by regulato-ry standards.

GG-Direct contact with CBRN agentsrequires proper handling of the respira-tor after use. Correct disposal proce-dures must be followed.

QQ-Use in conjunction with personal pro-tective ensembles that provide appro-priate levels of protection against der-mal hazard. Failure to do so may resultin personal injury even when the respi-rator is fitted properly, used, and main-tained.

UU-The respirator should not be usedbeyond eight (8) hours after initial expo-sure to chemical warfare agents toavoid the possibility of agent perme-ation. If liquid exposure is encountered,the respirator should not be used formore than two (2) hours.

VV- PAPRS with TC-23C approvals mayNOT be used for escape from IDLHatmospheres.

S- SPECIAL OR CRITICAL USER’SINSTRUCTIONS

Mersorb-P100 cartridges can be usedagainst a mixture of chlorine and mercurythat are both present simultaneously, butcannot be used if alternating between mer-cury-contaminated atmospheres and chlo-rine-contaminated atmospheres.

Mersorb-P100 respirators utilize an end-of-service-life indicator for use against metallicmercury vapor. The band around the side ofeach Mersorb-P100 cartridge consists ofchemically-treated paper. In use, as thepaper is exposed to metallic mercury vaporit changes from orange to brown. When theindicator color changes to brown, the car-tridge is beginning to lose its effectivenessagainst metallic mercury vapor and must bereplaced. Thus, the wearer has a constant,positive check on the condition of the car-tridge.

Do not enter any atmospheres with this res-pirator unless you know that; you are notcolorblind and can distinguish between thebeginning and ending colors of the end-of-service-life indicator (when using Mersorb-P100/Mersorb respirators only).

INTRODUCTION

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 4

1. An adequate respiratory protectionprogram must include knowledge ofhazards, hazard assessment, selec-tion of proper respiratory protectiveequipment, instruction and training inthe use of equipment, inspection andmaintenance of equipment, and med-ical surveillance.

2. This respirator will perform asdesigned only if used and maintainedaccording to the manufacturer'sinstructions. The ProgramAdministrator and the users must readand understand these instructionsbefore using or servicing this product.

3. If the respirator does not perform asspecified in this manual, it must notbe used until it has been checked byauthorized personnel.

4. DO NOT alter, modify, or substituteany components.

5. Inspect the respirator regularly andmaintain it according to the instruc-tions. Repairs must only be made byproperly trained personnel.

6. This respiratory protective devicedoes not supply oxygen. Use only inadequately ventilated areas whichconform to the appropriate standard.

7. This respirator must be used in con-junction with the proper chemical orparticulate canister/cartridge(s) forprotection against specific contami-nants. If you cannot determine thatthe filter canister/cartridge(s) usedwith this device is designed for thecontaminant, or if you do not knowthe identity of the contaminant, donot use this device.

8. DO NOT use when concentrations ofcontaminants are unknown.

9. DO NOT use when appropriate expo-sure limit (PEL, REL, TLV, etc.) is notknown.

10. Leave the contaminated area immedi-ately if:a. Breathing becomes difficultb.Dizziness or other distress occursc. You taste or smell the contaminant

d.You experience nose or throat irri-tation

e. Instructed by responsible individu-als

12. Use strictly according to the instruc-tions, labels, and limitations pertain-ing to this device. Follow an estab-lished canister/cartridge(s) change-out schedule.

13. This respirator may not provide a sat-isfactory seal with certain facial char-acteristics, such as beards or largesideburns, that prevents direct con-tact between the skin and the sealingsurface of the facepiece. Do not usethis facepiece if such conditions exist.

14. DO NOT wear eyeglasses under thefacepiece. The temples or sidebarson eyeglasses will prevent an air-tightseal. If you must wear glasses, installthe spectacle kit.

15. The user must perform a respirator fittest (Quantitative Test or QualitativeTest) and follow all warnings and limi-tations specified.

16. Wear impermeable protective clothingto prevent exposure to gases andvapors which can poison by skinabsorption.

17. DO NOT use this full facepiece withself-contained breathing apparatus(SCBA).

18. DO NOT use this respiratory protec-tive device in explosive atmospheres.

19. DO NOT use for urethane paints orother paints containing diisocyanatesunless an appropriate cartridgechange-out schedule is developed.Due to their poor warning properties,over exposure can occur without userawareness and result in severe per-manent damage to the respiratorysystem. If unable to develop anappropriate change-out schedule, usean air-supplied respirator or SCBA.

Failure to follow all warnings, instruc-tions, and established protective mea-sures can result in serious personalinjury or death.

WARNING

INSTRUCTIONS FOR USE AND CARE

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/105

• This respirator/filter provides LIMIT-ED protection. It may help reduceexposure to airborne biologicalagents, including H1N1 (swine) fluvirus, avian (bird) flu virus, other typesof influenza, SARS, or other bacterialor viral biological agents and helpreduce the risk for influenza infectionduring a pandemic, but will NOT elim-inate the risk of exposure, infection,illness, or death.

• This respirator/filter is certified byNIOSH to comply with the require-ments specified for the designated fil-ter efficiency level; however, appropri-ate authorities have NOT establisheda safe level of exposure to biologicalagents. Therefore, the respirator mayNOT prevent transmission of influen-za virus.

• Refer to the Centers for DiseaseControl and Prevention (CDC) atwww.cdc.gov for guidance on the useof respirators to help decrease expo-sure to H1N1 virus or other airbornebiological agents in community,home, and occupational settings. TheCDC recommends fit testing, medicalevaluations, and training for optimaleffectiveness when a respirator isused in a non-occupational setting.Neglecting these preparatory mea-sures may cause an unsafe condition.Respirators used in an occupationalsetting MUST be used in accordancewith a complete respiratory protec-tion program as required by OSHA,which includes proper selection,training, fit-testing, and fit-checking.Detailed information on a respiratoryprotection program is available bycontacting OSHA or visitingwww.osha.gov.

• Do NOT remove respirator in contam-inated areas. The outer surface of therespirator MUST be treated as if it is

contaminated at all times. Tight-fit-ting safety goggles, or a full-face-piece respirator, may further help pre-vent transmission of influenza virus.

• The CDC recommends frequent handwashing and wearing gloves to helpprevent transmission of disease dueto exposure to surfaces where conta-minants may be present, and alsoimmediately following removal of therespirator.

• Do NOT reuse or share maintenance-free respirators. ALWAYS clean car-tridge-style respirators before reusein accordance with the instructionsprovided.

• This respirator/filter is NOT for use by(a) children, or (b) people with a med-ical condition that may be adverselyaffected by using it.

Failure to follow all warnings and instruc-tions can result in serious personal injuryor death.

When using filters in an application thatproduces sparks, ensure that they areprotected by a shield. Contact withsparks can damage filters and reduceprotection.

FOR CBRN APPLICATION ONLY

• This respirator provides LIMITED pro-tection. It is NIOSH approved for res-piratory protection against atmos-pheres containing CBRN (chemical,biological, radiological, & nuclear)warfare agents; however, it can notprotect against all possible warfareagents.

INSTRUCTIONS FOR USE AND CARE

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 6

DANGER

WARNING

• Some CBRN agents may not presentimmediate effects from exposure, butcan result in delayed impairment, ill-ness, or death.

• DO NOT use without a completeunderstanding of the instructions andlimitations for this respirator andproper training. Misuse can preventthe respirator from providing the nec-essary protection.

• CBRN agents may NOT be detectableby smell or sight. Don respiratorbefore entering an area suspected ofcontaining CBRN agent. Follow pro-cedures established by properauthorities.

• DO NOT use this respirator beyondeight (8) hours after initial use in anatmosphere containing CBRN agentsor beyond two (2) hours after initial

use in an atmosphere containingCBRN agents in liquid or mist form;otherwise, agent permeation mayoccur.

• Follow decontamination and disposalprocedures established by appropri-ate authorities. DO NOT remove res-pirator until respirator and clothingare decontaminated; otherwise, expo-sure to CBRN agents may result.

• DO NOT replace canister/cartridge ina contaminated area. Be sure to fol-low applicable decontamination pro-cedures.

Failure to follow the above, in addition toall instructions and established CBRNagent protective measures, can result inserious personal injury or death.

INSTRUCTIONS FOR USE AND CARE

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/107

NOTES

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 8

The Ultra Elite APR Respirator is an air puri-fying respirator intended for use in atmos-pheres which are not immediately dangerousto life or health (non-IDLH). This respirator isintended for applications which may requirethe user to enter or exit a hazardous area, orwork within the area for a limited time.

Inhaled air is drawn through the canis-ter/cartridge(s), which is designed toremove, neutralize, and/or trap specific con-taminates as listed on the NIOSH approvalinsert. Exhaled air leaves the facepiecethrough the facepiece exhalation valve.

It is important that the user becomes famil-iar with the application and operation of theUltra Elite APR Respirator and ensures thatit fits properly before use.

When properly fitted to the user, the UltraElite full facepiece with the baffle or optionalnosecup and head harness, combined withthe appropriate canister/cartridge(s),becomes a complete respiratory protectivedevice. The baffle is required when thenosecup is not installed in the Ultra Elite fullfacepiece.

The respirator consists of the following sub-assemblies:• full facepiece (with optional nosecup)• filter canister/cartridge(s)

Note: A nosecup must be used in a CBRNapplication.

These facepiece do not pertain to theNIOSH-approved CBRN application.Contact MSA at 1-800-MSA-2222 for thecorrect facepiece. Failure to follow thiswarning can result in serious personalinjury or death.

Facepiece size is identified on the front ofthe facepiece above the lens area.

Facepieces with the “C” in the modelnumber listed below are ONLY approvedfor use in Industrial applications when aPAPR is being used. Failure to follow thiswarning can result in serious personalinjury or death.

WARNING

WARNING

GENERAL DESCRIPTION

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/109

UltraElite APR/CBRN UltraElite APR/CBRN Respirator UltraElite APR/CBRN RespiratorRespirator Facepiece Facepiece with Rubber Head Facepiece with SpeeD-ON®

ModelNumbers Harness Head Harness

Ultra Elite APR Ultra Elite APR Respirator Ultra Elite APR Respirator FacepieceRespirator Facepiece with Rubber Facepiece with E-Z Don Blank

Facepiece Model Head Harness Head Harness MaterialNumber

7-934-2 P/N 493064 SM (small) P/N 491146 SM (small) Hycar7-934-1 P/N 493020 MD (medium) P/N 491145 MD (medium) Hycar7-934-3 P/N 493108 LG (large) P/N 491147 LG (large) Hycar7-934-2 P/N 493072 SM (small) P/N 491505 SM (small) Silicone7-934-1 P/N 493028 MD (medium) P/N 491502 MD (medium) Silicone7-934-3 P/N 493116 LG (large) P/N 491508 LG (large) Silicone

Facepieces are available in the following sizes and head harness configurations

7-934-3C P/N 10052776 SM (small) P/N 10052780 SM (small)

7-934-1C P/N 10052781 MD (medium) P/N 10052779 MD (medium)

7-934-2C P/N 10052778 LG (large) P/N 10052777 LG (large)

Only facepieces with the “C” in the modelnumbers listed below are NIOSH approvedfor CBRN applications, when used asdirected in this manual.

Do not use facepieces labeled “Silicone”on the rubber just above the lens ring forCBRN applications. Failure to follow thiswarning can result in serious personalinjury or death.

RESPIRATOR USE LIMITATIONS

The wearer must comply with the followingMSA respirator use limitations:A. MAXIMUM USE CONCENTRATION – Do

not exceed any of the following:1. Routine Use –

a. 50 times the exposure limit for thecontaminants present if using a quan-

titative fit test method. Using a quali-tative fit test may reduce the maxi-mum use concentration. See theRespirator Fit Test section.

b. Immediately Dangerous to Life orHealth (IDLH) concentration for anycontaminant present.

2. Escape (for Gas Mask only) –B. The limitations outlined in the applicable

NIOSH approvalC. Any applicable limitation contained in a

standard established by regulatoryagency (such as OSHA) with jurisdictionover the wearer.

An appropriate cartridge change-outschedule must be developed by a quali-fied professional, unless the car-tridge/canister utilizes an end-of-service-life indicator. The change-out schedulemust take into account all factors thatmay influence respiratory protectionincluding specific work practices and

GENERAL DESCRIPTION

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 10

Canister for Chin-Type Gas Masks

Maximum EscapePart No. MSA Canister Purifying Approval Conditions Gas/Vapors

Identification Protection Code % Volume PPM

815994 GMA-C-N95 OV TC-14G-0197 0.50% 5000 Organic Vapors*815996 GMC-C-N95 OV/AG TC-14G-0196 0.50% 5000 Organic Vapors and Acid

Gases*816051 GMF-C-N95 AG/FM TC-14G-0207 0.50% 5000 Acid Gases*

0.05% 500 Formaldehyde*0.15% 1500 Phosphine*

815993 GMD-C-N95 AM TC-14G-0198 0.50% 5000 Ammonia*815995 GML-C-N95 CL2 TC-14G-0199 0.50% 5000 Chlorine*915999 GMDL-C-N95 OV/CL2/AM TC-14G-0200 0.50% 5000 Ammonia, Chlorine, and

Organic Vapors*815998 GMR-I-P100 OV/I2 TC-14G-0204 0.50% 5000 Organic Vapors†

816000 GMHF-C-P100 HF TC-14G-0239 0.10% 1000 Hydrogen Fluoride†

10059903 Phosphine/ PH/AM/CL TC-14G-0274 0.50% 5000 Ammonia and Chlorine†

Ammonia/Chlorine/ 0.15% 1500 Phosphine†

P100 10067469 Organic Vapor/ OV TC-14G-0279 0.50% 5000 Organic Vapors†

P10010067491 Hydrogen HF TC-14G-0280 0.10% 1000 Hydrogen Fluoride†

Fluoride/P10010067470 Formaldehyde FM/AG/CD/HS TC-14G-0282 0.05% 500 Formaldehyde†

Acid Gas/Chlorine 0.50% 5000 Acid Gases and HydrogenDioxide/Escape Sulfide†

from Hydrogen 0.10% 1000 Chlorine Dioxide†

Sulfide P100

*Canister contains an N95-Particulate Filter (95% filter efficiency level) effective against particulate aerosols free of oil.†Canister contains a P100-Particulate Filter (99.97 filter efficiency level) effective against all particulate aerosols.

Canister for Chin-Type Gas Masks

other conditions unique to the workers’environment. If using against substanceshaving poor warning properties, there isno secondary means of knowing when toreplace the cartridge/canister. In suchcases, take appropriate additional pre-cautions to prevent overexposure, whichmay include a more conservativechange-out schedule or using an air-sup-plied respirator or SCBA. Failure to followthis warning can result in serious person-al injury or death. As a reference, a par-tial list of substances having poor warn-

ing properties follows:

D. MIXTURES OF CONTAMINANTS – Thisgas mask can be used for protectionagainst a mixture of contaminants thatare present simultaneously or alternatelyagainst one contaminant then another(using the same canister) if the mixturemeets the following conditions:

1. The canister/cartridge(s) must beapproved for all contaminants present.

2. NIOSH permits mixing of the followingcontaminants: organic vapors, chlorine,chloride dioxide, hydrogen sulfide, acidgases, ammonia, and carbon monoxide.

3. Particulates can be mixed with anyother particulate or any gas or vapor forwhich the canister is approved.

4. Contaminants present simultaneouslymust be below IDLH levels for the spe-cific contaminants. If any one contami-nant in the mixture exceeds the IDLH

concentration, then the entire mixturemust be treated as IDLH and the respi-rator cannot be used (except for escapewhen using respirator in a gas maskconfiguration).

5. Mersorb-P100 cartridges can be usedagainst a mixture of chlorine and mer-cury that are both present simultaneous-ly, but cannot be used if alternatingbetween mercury-contaminated atmos-pheres and chlorine-contaminatedatmospheres.

E. TIME USE LIMITATION1. Canisters and cartridges with an N95 or

R95filter shall be limited to 12 hours ofuse (continuous or intermittent) againstparticulates. (Service time can beextended by performing an evaluation inthe specific workplace setting thatdemonstrates (a) that the extended usewill not degrade the filter efficiencybelow 95%, or (b) that the total massloading of the filter is less than 200mgfor a single canister application or lessthan 100 mg each for a dual cartridgeapplication).

2. GMHF-C-P100 and HydrogenFluoride/P100: Canister must bereplaced after each use against hydro-gen fluoride (not to exceed 12 hours) toensure the integrity of the P100 filter.

F. MULTI-USE LIMITATIONS (OptiFilter XLonly)

1. Approved as a high efficiency particulateair filter on approved Powered AirPurifying Respirators. Also, approved asa P100 filter, but ONLY when used withan approved negative pressure respira-tor. Do not exceed maximum use con-centrations established by regulatorystandards.

EXPOSURE LIMITS

A listing of applicable exposure limits fromthe following sources is provided in MSA’sResponse® Respirator Selector: availableonline at www.MSAnet.com.- American Conference of Governmental

GENERAL DESCRIPTION

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/1011

AcroleinNitro compounds:AnilineNitrogen oxidesArsineNitroglycerinBromineNitromethaneCarbon monoxideOzoneDiisocyanatesPhosgeneDimethyl sulfatePhosphineHydrogen cyanide

Phosphoroustrichloride

Hydrogen selenideStivineMethanolSulfur chlorideMethyl bromideUrethane or otherMethyl chloridediisocyanateMethylene chloride

containin paintsNickel carbonylVinyl chlorideNitric Acid

Industrial Hygienists (ACGIH)- Occupational Safety and Health

Administration (OSHA)- National Institute for Occupational

Safety and Health (NIOSH)- American Industrial Hygiene Association

(AIHA)

Contact MSA at 1-800-MSA-2222 for infor-mation.

EXPOSURE LIMITS FOR MIXTURES

The American Conference of GovernmentalIndustrial Hygienists (ACGIH) publishes thefollowing information to determine the TLVof a mixture.

First, determine the total concentration ofthe chemical mixture (CMixture) from the indi-vidual contaminant concentrations (C1, C2,C3...) using the following formula:

CMixture = C1+C2+C3+...The TLV of the mixture is found by using thefollowing formula where T1, T2, T3, ... are theindividual contaminant TLVs and C1, C2,C3... are the individual contaminant concen-

trations:Only use these equations if the contami-nants present are actually mixed. Somesubstances do not mix and may be presentseparately, for example, in pockets or at dif-ferent levels. In that case, the lowest TLV ofthe substances present must be used todetermine the appropriate respirator cate-gory for protection against all contaminantspresent.

See MSA’s Response Respirator Selectorfor additional information.

GENERAL DESCRIPTION

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 12

TMixture=CMixture

+ + + . . .T1 T2 T3

C1 C2 C3

Regardless of facial dimensions and respi-rator sizing charts, an actual respirator fittest, either qualitative or quantitative mustbe performed to ensure the correct respira-tor size selected.

Fit test the respirator size relative to yourfacial features and dimensions. The SafetyAdministrator or Program Manager mightassist in selecting the initial size to try.

Carefully don the mask and conduct a neg-ative pressure seal test. See donninginstructions for procedure.

If the facepiece does not pass the NegativePressure Seal Test or feels uncomfortable,try the next nearest size relative to yourface.

Passing the Negative Pressure Seal Testdoes not verify the size is correct. The sizeselected must be verified by successfullypassing a Respirator Fit Test, either qualita-tive or quantitative. If the respirator passesa Negative Pressure Seal Test but DOESNOT pass a Respirator Fit Test, the nextnearest size relative to your facial featuresand dimensions should be tried.

Once the proper size is selected, the respi-rator must pass a Negative Pressure SealTest every time the facepiece is donned toensure proper fit before using the respirator.

If other than facial seal leakage is detected,the condition must be investigated and cor-rected before another test is made.

The facepiece must also pass the tightnesstest before the user attempts to enter antoxic atmosphere.

The facepiece will not furnish protectionunless all inhaled air is drawn through asuitable canister/cartridge(s).

RESPIRATOR FIT TEST

The user must perform a respirator fittest (Quantitative Test or Qualitative Test)and follow all warnings and limitationsspecified. Failure to do so can result inserious personal injury or death.

A qualitative or quantitative respirator fit testmust be routinely carried out for each wear-er of this respirator to determine or confirmthe amount of protection that the respiratorprovides. A qualitative or quantitative respi-rator fit test must also be conducted afterinstalling the Clear Command communica-tions system and after repairs or mainte-nance to verify the amount of protectionthat the respirator provides. The fit testmethod chosen may impact the maximumuse concentration.

Quantitative Test – If a quantitative fit testis used:

For use in a CBRN application a fit factor ofat least 2000, based on ambient aerosol fittest methods or equivalent, is requiredbefore any type of respirator is assigned toan individual.

Qualitative Test – If a qualitative fit test isused, only validated protocols are accept-able.

A qualitative or quantitative respirator fittest must be performed after installingthe Clear Command communicationssystem and after repairs or maintenanceto verify the amount of protection thatthe respirator provides.

For use in a CBRN application only, theindividual must pass a test designed toassess a fit factor of at least 2000.

SIZE SELECTION

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/1013

WARNING

Respirator fit tests are explained fully in theAmerican National Standard Practices forRespiratory Protection, ANSI Z88.2-1992which is published by the AmericanNational Standards Institute, 11 West 42ndStreet, New York, New York, 10036 andOccupational Safety and Health Standards,OSHA 1910.134, which is published by theOccupational Safety and HealthAdministration, 200 Constitution Avenue,NW, Washington DC, 20210.

SIZE SELECTION

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 14

CHECKPOINTS BEFORE USE

1. Check that all parts of the respirator arecomplete and undamaged. See theInspection section for InspectionsProcedures. Check head harness strapsfor physical degradation.

2. Check that the filter canister/cartridge(s)approval is appropriate and effectiveagainst the contaminant in the environ-ment.

3. In CBRN applications a nosecup mustbe installed in the facepiece.

4. If the Clear Command communicationssystem is present, ensure that a quanti-tative or qualitative fit test has beenconducted prior to use to verify theamount of protection that the respiratorprovides. See the Respirator Fit Testsection for fit test procedures.

INSTALLING/REPLACING THE CANIS-TER/CARTRIDGE(S)

Know the contaminant(s) in the environ-ment before entering. Always check thatthe filter canister/cartridge(s) is appropri-ate for use in the environment. A filtercanister/cartridge(s) which is notdesigned for the contaminant presentmay not provide protection. Failure to fol-low this warning can result in seriouspersonal injury or death.

After verifying that the canis-ter/cartridge(s) type is appropriate foruse in the environment:1. Verify shelf life expiration date on car-

ton, bag, and canister/cartridge(s) labelhas not been exceeded.

DO NOT use an expired canister/ car-tridge(s). Failure to follow this warning canresult in serious personal injury or death.

DO NOT use the canister/cartridge(s) ifthe bag is opened, damaged, or missing.The canister/cartridge(s) must be in itsoriginal packaging prior to use in a cont-aminated environment. Do not reuse thecanister/cartridge(s). Failure to followthis warning can result in serious person-al injury or death.

2. Remove canister/cartridge(s) from itspackaging.

3. Inspect the canister/cartridge(s) to besure that it is not damaged.

4. Thread the filter canister/cartridge(s) intothe facepiece port and hand-tighten. Ifthe canister has a standard 40mmthread, remove adapter P/N 96547 (ifapplicable).

Use the canister/cartridge(s) immediatelyupon opening the bag.

Note: For gas mask canister, refer to theshelf life section for storing the canister out-side the packaging.

Discard canister/cartridge(s) after each use.

Replace the canister/cartridge(s) after eachuse. Follow the established canis-ter/cartridge(s) change-out schedules toensure that canister/cartridge(s) arereplaced before breakthrough occurs. Whenused at defined occupational exposure lim-its, the rated service time cannot beexceeded.

Replacement of the Mersorb-P100 cartridgemust occur at or before the end-of-service-life indicator turns brown in color.

The GMT cartridge must not exceed a 60minute use time.

After using the respirator in a gas maskapplication for escape, the canister must bereplaced before reusing the respirator.

PREPARING THE RESPIRATOR FOR USE

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/1015

For Ultra-Twin Adapter (P/N 803622)1. Check to ensure the spider gasket is in

place in the inlet assembly.

DO NOT use unless the spider gasket isin place. An air-tight seal cannot beachieved without the spider gasket. Usewithout the spider gasket can result inthe user suffering serious respiratorinjury or death.

2. Remove the adapter from bag and posi-tion in the inlet of the facepiece.

3. Hand-tighten the plastic nut on theadapter making sure the mail portion ofthe adapter seals against the spidergasket in the facepiece inlet.

4. If using the Duo-Twin plug as describedin the following section.

5. Remove the replacement cartridgesfrom the storage bags and insert theminto the threaded receptacles makingsure the gaskets are in place in the

receptacles.6. Carefully hand-tighten the cartridges to

prevent damage to threads. To ensure agood seal against the gaskets, tighteneach cartridge by gripping as much ofthe circumference of the receptacle aspossible and then slowly turn the car-tridge until tight.

7. If applicable, place a new filter in eachfilter cover. Never load filters into thereceptacles.

FOR USE WITH C420 POWERED AIRPURIFYING RESPIRATOR (PAPR)

Ultra Elite Facepieces are approved for usewith C420 PAPR motor blower. Refer to theNIOSH approval label for approved configu-rations. In addition to this manual, the C420manual (P/N 10072074) must be carefullyread and followed by all persons who have,or will have, the responsibility for using orservicing the respirator.

PREPARING THE RESPIRATOR FOR USE

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 16

DO NOT wear eyeglasses under the face-piece. The temples or sidebars on eyeglasses will prevent an air-tight seal. Ifyou must wear glasses, install anapproved spectacle kit listed on theNIOSH approval matrix insert. Failure tofollow this warning can cause inhalationof contaminated air, resulting in seriousrespiratory injury or death.

Verify that the respirator is properly pre-pared before donning. Check harnessheadstraps for physical degradation.Extreme tension to harness head strapsmay cause damage. See Preparing theRespirator for Use section. Failure to fol-low this warning can result in seriouspersonal injury or death.

DONNING PROCEDURES

1. Loosen the harness head straps on thefacepiece so that the strap end tabs areapproximately 1” (inch) from the buck-les.

2. With the facepiecelens facing away,grasp the templestraps and neck strapsin each hand.

3. Slightly expand theharness straps, placechin into the face-piece, and pull theharness over the backof the head.

4. Support the weight of the facepiece byholding the outlet valve assembly in thepalm of the hand, with the free hand;adjust the facepiece securely to theface, making sure the chin and nose are

seated securely.5. While holding the facepiece securely in

position, tighten one temple strap at atime by pulling straight back (not out)with small jerks until facepiece feelssnug on that side.

6. Tighten the other tem-ple strap in same man-ner until both sidesfeel equally secure.

7. Ensure facepiece is centered on face bylooking down at the nosecup, it shouldbe uniform on each side of the face. Ifnot, readjust the temple straps.

Note: Ensure that no hair is under the tabsand sealing surface. Ensure the harnesstabs are flush to the face and not foldedunder the facepiece seal. Also, the strapsshould not cut into the ears. Extreme ten-sion on the harness head straps may causedamage.

8. Evenly tighten theneck straps by pullingthem straight back.

9. Check that head padis centered in the mid-dle of the back of thehead.

10. If applicable, tighten the top straps forbest visibility and fit.

Note: The SpeeD-ONHead Harness does nothave a top strap to tight-en.

DONNING

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WARNING

NEGATIVE PRESSURE SEAL TEST

The Negative Pressure Seal Test must beperformed each time the facepiece isdonned. A good face-to-facepiece sealmust be verified before entering a haz-ardous area.

Perform the test as follows:1. Ensure respirator is assembled properly.2. Block off canister/cartridge(s) inlet using

the palm(s) of the hand(s).3. Inhale gently and hold breath for 10 sec-

onds. If the seal is good, the facepiecewill collapse and remain collapsedagainst face. Remove hand and breathenormally.

4. If the facepiece did not remain col-lapsed during the test, or any leakage isnoticed, readjust straps and performNegative Pressure Seal Test again.

5. If this does not correct the leak, thefacepiece will not provide protection. Ifthe leakage is from the face seal, a dif-ferent size mask may provide a goodseal. If other than face seal leakage isdetected, the condition must be correct-ed before performing another test.

This device may not seal properly withyour face if you have a beard, gross side-burns or similar physical characteristics(see ANSI Z88.2). An improper facial sealmay allow contaminants to leak into thefacepiece, reducing or eliminating respi-ratory protection. Do not use this deviceif such conditions exist. The negativepressure seal test must be conductedand passed before each use. Neverremove the facepiece except in a safe,non-hazardous, non-toxic atmosphere.Failure to follow this warning can resultin serious personal injury or death.

DONNING THE BUTYL COATED NYLONHOOD ACCESSORY

Ensure a complete Negative PressureSeal Test is conducted and passed.Failure to follow this warning can resultin serious personal injury or death.

1. Position the hood sothat the lens openingof the hood is facingforward. Be sure thatthe hood is right sideout with the drawstring exposed on theoutside of the hood.

2. Fold the back panel ofthe hood upward toexpose the inside ofthe hood at the lensopening. Next, in eachhand, grasp the sidesof the hood at the lensopening.

Note: If using the ClearCommand voiceamplifier accessory with the RI Connection,place the cable through the lens opening ofthe hood and move the ear phone towardthe lens of the facepiece. This will allow thelens opening of the hood to slide over theear phone and amplifier.

3. Expand and slide thelens opening of thehood over the canis-ter/cartridge(s) compo-nent. Ensure the face-piece seal is main-tained.

DONNING

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 18

WARNING

WARNING

4. Using both hands,grasp the back panelof the hood and pull itover the facepiece andhead. The lens open-ing of the hood shouldcoincide with the lensopening of the facepiece. (If the situa-tion permit, another person can assistwith donning).

5. Carefully tuck the elas-tic lens opening of thehood around the backof the facepiece lensrings, componenthousing assembly, andapplicable accessory.The rain shield of the hood should beuniformly over the upper lens ring of thefacepiece. The elastic lens openingshould be in contact with the rubbersurface of the facepiece. Be sure tosmooth out any wrinkles or folds thatmight exist along the edge of the elastic.

6. Conduct a successful Negative PressureSeal Test.

7. Attach each of the armstraps to the front ofthe hood shroud usingthe Velcro attachmentpads. Adjust the armstrap, using the buckleslides, so that the armstraps provide a snug fit but still allowfor easy movement.

8. Tighten the draw stringcord by securing thebottom of the cordand sliding the cordtightener toward thefront of the neck. Thedraw string shouldprovide a snug comfortable fit. Ensuredraw string is not twisted or knotted.

DO NOT over tighten the draw string.Over tightening the draw string canrestrict breathing. Failure to follow thiswarning can cause serious injury ordeath.

9. Pull the shroud of thehood uniformly overthe shoulders.

10. Repeat the Negative Pressure Seal Testto ensure a sufficient face-to-facepieceseal is achieved before exposure to ahazardous agent. If using theClearCommand voice amplifier accesso-ry with the RI connection, reposition theear phone closer to the ear.

Donning the C420 PAPRFor Donning and Negative Pressure SealTest Instructions, refer to the Ca420 PAPRUser’s Instructions (P/N 10072074)

DONNING

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/1019

WARNING

NOTES

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 20

DECONTAMINATION

DO NOT remove respirator until respira-tor and protective clothing are deconta-minated; otherwise, exposure to contam-inants may result. Follow decontamina-tion and disposal procedures establishedby appropriate authorities. Failure to fol-low this warning may result in seriouspersonal injury or death.

Once the protective equipment has beendecontaminated, proper disposal of affectedequipment must be performed. Disposal isto be performed as required by federal,state, and/or local laws.

PROCEDURE FOR REMOVING THE RES-PIRATOR

1. To remove the facepiece, insert yourthumbs under each of the harness headstraps end tab and fully extend the har-ness head straps.

2. Grasp the facepiece by the componenthousing or bottom head harness straps(not the exhalation valve or canis-ter/cartridge(s)).

3. Pull it up and away from your face.

Note: Before the next use, check the respi-rator facepiece and if necessary, clean anddisinfect. Always use a new canis-ter/cartridge(s). Do not reuse the canis-ter/cartridge(s).

REMOVING THE RESPIRATOR

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/1021

WARNING

NOTES

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 22

DO NOT use alcohol as a germicidebecause it may deteriorate rubber parts.

Depending on the cleaning policy adopted,either a designated person or the usershould clean the respirator after each use.Non-sudsing Confidence Plus® CleaningSolution (P/N 10009971) from MSA is rec-ommended. It is a germicidal cleaner thatcleans and disinfects in one operation. Itretains its germicidal efficiency in hardwater to inhibit the growth of bacteria. It willnot deteriorate rubber, plastic, glass, ormetal parts. Refer to the label for useinstructions. A solution as effective asConfidence Plus Cleaning Solution andcompatible with MSA respirator compo-nents may be substituted. ANSI suggeststhat users be trained in the cleaning proce-dure.

Be careful not to breathe or touch thecontaminant in handling the respirator orits parts. If necessary, use equipmentdisposal to protect you from the specificcontaminant. Failure to follow this warn-ing can result in serious personal injuryor death.

1. Preparing Solutiona. Follow the instructions with the

Confidence Plus Cleaning Solution.b. If the Confidence Plus Cleaning

Solution is not used, wash in a mildcleaning solution, rinse thoroughly,and submerge in a germicide solutionfor the manufacturer's recommendedtime.

2. Clean and Disinfect the Facepiecea. Remove the canister/cartridge(s) from

the facepiece.b.Thoroughly wash the facepiece (and

nose cup) in the cleaning solution. Asoft brush or sponge can be used toclean the soiled facepiece. Be sure toinclude cleaning the exhalation valveand seat.

c. Rinse the facepiece and componentsin clean, warm (110°F), water (prefer-ably running and drained).

If not rinsed thoroughly, cleaning agentresidue may irritate the wearer's skin.

d.Allow the facepiece to air dry. Do notdry the parts by placing them near aheater or in direct sunlight. The rub-ber will deteriorate.

e. Operate the exhalation valve by handto be sure it works properly.

f. Harness (straps and buckles)g. The facepiece and components

should be air-dried or hand-dried witha clean lint-free cloth.

DO NOT force-dry the parts by placingthem in a heater or in direct sunlight. Therubber will deteriorate. When facepieceis thoroughly dried, store the facepiece inthe clam shell in which it was shipped.

CLEANING AND DISINFECTING

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/1023

WARNING

NOTES

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 24

INSPECTION

(Before and After Each Use)• Inhalation valve disc• Exhalation valve disc• Harness straps• Lens• Canister/cartridge(s)• Facepiece blank• Faceseal• Accessories

INSPECTION PROCEDURES

1. Look for breaks or tears in the facepiecehead-strap material.

2. Make sure all straps, fasteners, andadjusters are in place and not damaged.

3. Check the facepiece for dirt, cracks,tears, or holes.

4. Check the lens for cuts, scratches, ordamage which would impair vision.Check that the lens is secured in thefacepiece.

5. Look at the shape of the facepiece fordistortion due to improper storage.

6. Check the faceseal for distortion thatmay cause an improper face to face-piece seal.

7. Unthread the canister/cartridge(s) (ifinstalled), and check that the spidergasket, and inhalation valve are installedand undamaged.

8. Grasp the spider gas-ket by the raised taband pull it gently outof the facepiece. Thegasket must be free ofcracks, tears, dirt, anddistortion. The gasketmust be soft and flexible.

9. Ensure the white inhalation disc valve isattached to the spider gasket. The discmust be free of cracks, tears, dirt, and

10. Set the gasket with inhalation valve diskaside in a clean location.

11. Expose the exhalation valve by liftingthe tab on the bottom door of the com-ponent housing away from the face-

piece.12. Lift the exhalation valve and inspect the

seat and valve.13. Securely close the door of the compo-

nent housing.14. While holding the spider gasket in one

hand, gently stretch the inhalation valvedisk onto the post in the center of thespider gasket.

14. Install the spider gasket into the inletport with the white inhalation valve diskinto the facepiece. Check around theentire gasket to be sure the gasket laysflat and that the groove in the gasket isentirely captured by the componenthousing rim.

16. Inspect the speaking diaphragm.

a. Remove the nose-cup from inside thefacepiece.

b.Loosen and removethe speakingdiaphragm retainingring.

c. Turn the facepiece upside down andshake out the metal speakingdiaphragm and gasket assembly.

d.Check the speaking diaphragm andgasket assembly for damage. Replaceit if it is worn or damaged.

e. Be sure that the gasket is on thediaphragm assembly. Place thediaphragm in the retaining ring. Besure that the gasket side of thespeaking diaphragm will be facing thecomponent housing.

f. Replace the retaining ring and hand-tighten.

g. Re-install the nosecup into the face-piece. Don the facepiece and checkthe face-to-facepiece seal. Follow theFacepiece Fit Check Procedure.

17. If any part is damaged or deteriorated, itmust be replaced. Store only undam-aged respirators for further use. Whennot in use, store the respirator in cool,dry, and clean ambient air in the originalclamshell packaging. Keep new filters intheir packing.

INSPECTION

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/1025

NOTES

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 26

Store only undamaged respirators for fur-ther use. When not in use, store the respira-tor in cool, dry, and clean ambient air.

Do not distort the facepiece during storage.When disposing of the respirator or its com-ponents, do so in accordance with local,state, and federal regulations.

Discard the canister/cartridge(s) if the origi-nal bag or carton is opened or damaged.For gas mask application only, see Storageand Shelf Life information below.

Storage for CBRN Application OnlyCBRN canisters must be stored in ONE ofthe configurations listed:• Canister must be stored in original,

unopened foil bag and in the extendedclamshell (P/N 10046578), or

• Canister must be stored in original,unopened foil bag and in the original,unopened carton.

Facepiece must be stored in the extendedclamshell (P/N 10046578).

The clamshell is provided as a convenientstorage container to protect the facepieceand canister. Replace the clamshell if itbecomes damaged.

SHELF LIFE

Follow the shelf life expiration date stampedon the carton, bag, and/or canis-ter/cartridge(s) as applicable. The expirationdate will only apply if factory sealed andundamaged or the proper procedure is fol-lowed, otherwise the canister must be dis-carded.

DO NOT use an expired canis-ter/cartridge(s). Failure to follow thiswarning can result in serious personalinjury or death.

Storage and Shelf Life for Canister PartNumbers 10067469, 10059903, 10067469,10067470, 10067491 are Stored Outsidethe Original Foil Packaging:

These canisters have a 5 year shelf life withthe expiration date printed on the foil bag.The canisters may be stored outside theoriginal factory packaging by using the fol-lowing procedure:

Approved Storage Configurations Outsidethe Original Foil Packaging

Storage using the supplied cap/plugcomponent• Remove the canister from the box and

bag.• Locate the white block on the canister

label.• Mark on the canister, in the white block,

an expiration date of 1 year (forformaldehyde canister an expirationdate of 6 months) from the date thecanister was removed from the packag-ing. This expiration date must not toexceed the original expiration date print-ed on the foil packaging.

• Using the enclosed cap and plugassembly as shown in Figure A, placethe cap end over the threaded outlet ofthe canister as shown in Figure B.

• Insert the plug end onthe inlet of the canis-ter as shown in FigureC.

STORAGE

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/1027

WARNING

Figure A Figure B

Figure C

• Using thumbs, press in the center ofboth the cap and the plug ends toensure the cap/plug is firmly in placeand the canister is sealed.

• Discard cap/plug after each use.

Storage in user supplied case• Remove the canister from the box and

bag.• Locate the white block on the canister

label.• Mark on the canister, in the white block,

an expiration date of 1 year (forformaldehyde canister an expirationdate of 6 months) from the date thecanister was removed from the packag-ing. This expiration date must not toexceed the original expiration date print-ed on the foil packaging.

• The canister must be attached to thefacepiece with the plug side of the cap

and plug component secured into posi-tion.

• The respirator must be placed upright inthe plastic case.

• 10075204 Phosphine/Ammonia/Chlorine/P100

• 10075205 Hydrogen Fluoride/P100• 10075206 Formaldehyde/Acid Gas/

Chlorine Dioxide/Escape from HydrogenSulfide/P100

• 10075207 Organic Vapor/P100• Ensure the lid is snapped tight and the

case is closed.

DO NOT store the canister above 120°F.Failure to follow this warning can alterthe performance of the canister andresult in serious personal injury or death.

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 28

STORAGE

WARNING

ACCESSORIES

The facepiece may be equipped with thefollowing accessories:1. ESP® Communication System2. Lens (tinted), in small, medium, or large3. Spectacle Kit4. Hood

Refer to the NIOSH Approval Matrix for acomplete list of Approved Accessories. Ifyou must wear corrective eyewear, installan approved spectacle kit, listed on theNIOSH approval matrix insert.

Know the contaminant(s) in the environ-ment before entering. Always check thatthe filter canister/cartridge(s) is appropri-ate for use in the environment. A filtercanister/cartridge(s) which is notdesigned for the contaminant presentmay not provide protection. Failure to fol-low this warning can result in seriouspersonal injury or death.

Installing the Nosecup for Ultra EliteFacepiece1. Place the nosecup in the facepiece and

position it so its rubber ring facestoward the plastic retainer ring.

2. Starting at the top,stretch and push therubber ring of thenosecup under theplastic retainer ring ofthe speakingdiaphragm assembly.

3. Continue stretching the nosecup ringand work it into place.

4. For Ultra Elite facepieces only, stretchthe oval opening in the nosecup aroundthe lip on its component housing.

Spectacle KitSpectacle kits are available for the UltraElite (P/N 804638). The kit includes the sup-port assembly, a rubber block, and thespectacle frame. Prescription lenses can beobtained locally or through MSA.

Adjusting the Spectacles1. To move the spectacles closer to your

face, pull the frame prongs out of therubber block.

2. To move the spectacles farther fromyour face, push the frame prongs intothe rubber block.

3. To move the specta-cles up or down, slidethe rubber block up ordown on the supportarms.

Gas Mask Application Only

Attaching the Gas Mask Chin Canister tothe Belt

This conversion kit consists of:

Installation Instructions

Note: Before installation, check breathing tubefor cracks or tears. If a crack or tear is present,replace the breathing tube before use.

1. Attach the male thread end of thebreathing tube securely to the facepiececomponent housing.

2. Slide the belt clip over the neck of thecanister.

3. Securely fasten the female end of thebreathing tube to the male end of thecanister.

4. Attach the belt around the waist andattach the belt clip to the belt.

ACCESSORIES

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/1029

Qty Item Part Number

1 Belt Clip 100681951 Breathing Tube 100681291 Belt 473902, 9961,

4928271 Spark Cover 10068152

Spark Cover (Recommended for Belt-Mounted Chin Style Gas Mask Canister)1. Remove canister and spark cover from

the packaging.2. Attach the canister to the facepiece or

breathing tube depending on the config-uration being used.

3. Once the canister isattached, align the feetof the spark cover withthe inlet hole of thecanister.

4. Grasp the outside ofthe canister, twist andpush on the sparkcover. The sparkcover will snap inplace.

5. To remove the spark cover, gentlysqueeze the outside of the cover, twist,and pull the spark cover off.

6. Check the spark cover before each useto ensure no sparks have created holesor warped the part. If holes are createdor the part is warped, replace the sparkcover with a new one.

Note: The spark arresting material insidethe spart cover is optional.

OTHER RESPIRATOR CONFIGURATIONS

This respirator can be used in other config-urations that stated in these User’sInstructions. Below is a list of these otherconfigurations and the part number for theUser’s Instructions. Review the NIOSHmatrix to verify the configuration that isbeing used is an approved configuration.

ACCESSORIES

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 30

Approved Respirator User’sInstructionsPart Number

OptimAir 6HC PAPR 10045100OptimAir 6A PAPR 490883OptimAir MM2K PAPR 10020949OptimAir Mask-Mounted 10090982PAPROptimAir TL PAPR 10077289

motion for attachingspark cover

check for optionalspark arresting

material

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/1031

TAL 018 (L) Rev. 9 - 10050775 - DR 9/7/10 32

APR Ultra Elite Facepiece Respirator Assemblies

Part Number Description

493064 Small, Hycar - with Rubber Head Harness493020 Medium, Hycar - with Rubber Head Harness493108 Large, Hycar - with Rubber Head Harness491146 Small, Hycar - with E-Z Don Head Harness491145 Medium, Hycar - with E-Z Don Head Harness491147 Large, Hycar - with E-Z Don Head Harness493072 Small, Silicone - with Rubber Head Harness493028 Medium, Silicone - with Rubber Head Harness493116 Large, Silicone - with Rubber Head Harness491505 Small, Silicone - with E-Z Don Head Harness491502 Medium, Silicone - with E-Z Don Head Harness491508 Large, Silicone - with E-Z Don Head Harness

Ultra Elite Facepiece Parts

Item No. Part Number Description

1 491028 Small, Faceblank, Hycar490138 Medium, Faceblank, Hycar491039 Large, Faceblank, Hycar491388 Small, Faceblank, Silicone491387 Medium, Facepiece, Silicone491389 Large, Facepiece, Silicone

2 804830 Rubber Head Harness (with buckles)3 804828 Buckle Assembly4 804807 Buckle Assembly with D-Ring5 805015 E-Z Don Head Harness, Medium

805016 E-Z Don Head Harness, Small805017 E-Z Don Head Harness, Large

10031102 SpeeD-On Head Harness CBRN6 805019 Lens, Hardcoated7 804805 Lower Lens Ring8 804804 Upper Lens Ring9 804806 Lens Ring Screw10 804808 Speaking Diaphragm Retainer11 804809 Speaking Diaphragm12 804810 Component Housing13 804832 Exhalation Valve14 804813 Inlet Disc15 805011 Valve Spider16 804812 Component Housing Ring Screw17 804811 Component Housing Ring18 804820 Cover, Component Housing19 804844 Door, Component Housing20 804821 Component Housing Screw22 495188 Nosecup Medium (with valves)

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Ultra Elite Facepiece Parts

Item No. Part Number Description495189 Nosecup Large (with valves)

23 804822 Nosecup Valve Seat24 804823 Nosecup Valve Disc25 805018 Baffle

Approved Cartridge/Canister(s)21 See separate insert for NIOSH Approval

InformationAccessories

Not Shown 10024074 Clearcommand Amplifier KitNot Shown 10024073 Clearcommand Amplifier Radio Interface KitNot Shown 10023055 Clearcommand Bracket and Voicemitter KitNot Shown 804638 Spectacle Kit with Wrap Around Wire Frame

493581 Spectacle Kit with Center BarNot Shown 491500 Cover Lens, Clear, 25 per package

805456 Cover Lens, Tinted, 25 per packageNot Shown 305022 Butyl Coated Nylon HoodNot Shown 806168 Veri-Clear Personal Communication System

WARRANTY

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Mine Safety Appliances CompanyGeneral Express Warranty and

Terms of Sale

1. Express Warranty - MSA warrants thatthe product furnished under this order isfree from mechanical defects or faultyworkmanship for a period of one (1) yearfrom first use or eighteen (18) monthsfrom date of shipment, whicheveroccurs first, provided it is maintainedand used in accordance with MSA’sinstructions and/or recommendations.This warranty does not apply to expend-able or consumable parts whose normallife expectancy is less than one (1) yearsuch as, but not limited to, non-rechargeable batteries, filament units,instrument filters, lamps, fuses, helmetsuspensions, limited-use clothing,gloves, etc. or to products whose life iscontrolled by government regulationssuch as cylinders. Safety ProductsDivision rubber products including, butnot limited to, facepieces, head har-nesses, and nosecups are warrantedagainst defects in workmanship for dryrotting of the rubber for a period of 5years from the date of manufacture.Replacement parts and repairs are war-ranted for ninety (90) days from the dateof repair of the product or sale of thereplacement part, whichever occursfirst. MSA shall be released from allobligations under this warranty in theevent repairs or modifications are madeby persons other than its own or autho-rized service personnel or if the warrantyclaim results from misuse of the prod-uct. No agent, employee or representa-tive of MSA may bind MSA to any affir-mation, representation or modification ofthe warranty concerning the goods sold

under this contract. MSA makes nowarranty concerning components oraccessories not manufactured by MSA,but will pass on to the Purchaser allwarranties of manufacturers of suchcomponents. THIS WARRANTY IS INLIEU OF ALL OTHER WARRANTIES,EXPRESS, IMPLIED OR STATUTORY,AND IS STRICTLY LIMITED TO THETERMS HEREOF: MSA SPECIFICALLYDISCLAIMS ANY WARRANTY OF MER-CHANTABILITY OR OF FITNESS FOR APARTICULAR PURPOSE.

2. Exclusive Remedy - It is expresslyagreed that the Purchaser’s sole and exclu-sive remedy for breach of the above war-ranty, for any tortious conduct of MSA, orfor any other cause of action, shall be therepair and/or replacement, at MSA’s option,of any equipment or parts thereof, that afterexamination by MSA are proven to bedefective. Replacement equipment and/orparts will be provided at no cost to the pur-chaser, F.O.B. MSA’s plant. Failure of MSAto successfully repair any non-conformingproduct shall not cause the remedy estab-lished hereby to fail of its essential purpose.

3 Exclusion of Consequential Damages- Purchaser specifically understands andagrees that under no circumstances willMSA be liable to Purchaser for economic,special, incidental or consequential dam-ages or losses of any kind whatsoever,including but not limited to, loss of antici-pated profits and any other loss caused byreason of the nonoperation of the goods.This exclusion is applicable to claims forbreach of warranty, tortious conduct or anyother cause of action against MSA.