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336F plano de herramientas
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UENR5986May 2015
Stick Lowering Control Valve
336F XE ExcavatorHydraulic System - AttachmentKGH1-UPLTP1-UPMTW1-UPDFY1-UP
Printed in U.S.A. 2015 Caterpillar, All Rights Reserved
ONE POSITION TWO POSITION THREE POSITION
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
LINES CROSSING LINES JOINING
TWO - WAY THREE - WAY FOUR - WAY
SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION(FIXED)
PUMP(2 - SECTION)
SPRING(ADJUSTABLE)
VARIABILITY LINE RESTRICTION(VARIABLE)
PRESSURECOMPENSATION
PUMP(VARIABLE & PRESSURE
COMPENSATED)
MEASUREMENT
PRESSURE TEMPERATURE FLOW
ROTATING SHAFTS
UNIDIRECTIONAL BIDIRECTIONAL
PUSH - PULL LEVER PEDALGENERAL MANUAL PUSH BUTTON SPRING
FIXEDDISPLACEMENT
VARIABLE DISPLACEMENTNON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
VALVE ENVELOPES VALVE PORTS
FLUID CONDITIONERPUMP OR MOTOR
FLUID POWER SYMBOLS
UNIDIRECTIONAL
BIDIRECTIONAL
RELEASED PRESSURE
EXTERNAL RETURN INTERNAL RETURN
REMOTE SUPPLY PRESSURE
SIMPLIFIED
HYDRAULIC PUMPS
ACCUMULATORS
SPRING LOADED GAS CHARGED
SOLENOID OR MANUAL
SOLENOID & PILOT
SOLENOID &PILOT OR MANUAL
SOLENOID SERVO THERMAL DETENT
HYDRAULIC & PNEUMATIC CYLINDERS
DOUBLE ACTINGSINGLE ACTING
BASICSYMBOL
SPRINGLOADED
CHECK VALVES
2 POSITIONINFINITE
POSITIONING
FLOW IN ONEDIRECTION
FLOW INEITHER
DIRECTION
3 POSITION
CROSSFLOW
PARALLELFLOW
INTERNAL PASSAGEWAYS
NORMAL POSITION
A B
P T
A B
P TSHIFTED POSITION INFINITE POSITION
CONTROL VALVES
ATTACHMENT
MANUAL SHUTOFF
SHUTTLE PILOTCONTROLLED
MAIN AUX
LINE RESTRICTION(VARIABLE & PRESSURE
COMPENSATED)
MANUAL CONTROL SYMBOLS
HYDRAULIC MOTORS
FLUID STORAGE RESERVOIRS
CROSSING & JOINING LINES
VALVES
PILOT CONTROL SYMBOLS
COMBINATION CONTROLS
BASIC COMPONENT SYMBOLS
ENERGY TRIANGLESHYDRAULIC PNEUMATIC
INTERNALSUPPLY PRESSURE
COMPLETE
FIXEDDISPLACEMENT
VARIABLE DISPLACEMENTNON-COMPENSATED
HYDRAULIC SYMBOLS (ELECTRICAL)
ELECTRICAL SYMBOLS TABLE
325-AG135 PK-14
HARNESS IDENTIFICATION CODE THIS EXAMPLEINDICATES WIRE 135 IN HARNESS AG
325-PK-14
WIRE GAUGE
WIRE COLOR
CIRCUIT NUMBERIDENTIFICATION
WIRE NUMBER IDENTIFICATION CODES
CURRENT STANDARD
PREVIOUS STANDARD
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
325-PK
WIRE COLORCIRCUIT NUMBER
IDENTIFICATION
B
WIRE
WIRE
(EXAMPLE VALVE)
CURRENT STANDARD
TRANSDUCER(FLUID)
MELECTRIC MOTORTRANSDUCER
(GAS / AIR)
G
GENERATOR
PRESSURE SWITCH ELECTRICAL WIREPRESSURE SWITCH(ADJUSTABLE)
TEMPERATURESWITCH
PRESSURESWITCH
TEMPERATURESWITCH
LEVELSWITCH
FLOWSWITCH
ELECTRICAL SYMBOLS (ELECTRICAL)
A
CIRCUIT NUMBERIDENTIFICATION
WIRECOLOR
WIRE GAUGE
U
E
N
R
5
9
8
6
3
0
P
a
g
e
,
(
D
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n
s
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s
:
3
9
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2
8
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)
PUMP - RIGHT SIDE VIEW
STICK LOWERING CONTROL
MACHINE - RIGHT SIDE VIEW
MAIN CONTROL - REAR VIEWCAB - TOP VIEW
32
1 818
26
3
7211 4139
40
Stick Cylinder
34
4
5
6
10
9
13
14
31
12
15
19
22
17
16
20
21
27
23
3024 25
28
29
33
CC
PG
SOS
BB
AA
38
35
37
36
Description PartNumberSchematicLocation
MachineLocation
Accumulator Gp - Make Up (Charged) 458-5854 C-3 1Accumulator Gp - Pilot (Charged) 455-1904 D-1 2Accumulator Gp - Swing (Charged) 451-6182 D-4 3Filter & Valve Gp - Pilot (Hydraulic Oil) 158-8987 B-4 4Filter Gp - Oil (Case Drain) 289-8194 A-4 5Filter Gp - Oil (Hydraulic Return) 188-4145 A-4 6Manifold Gp - Control (Pilot Oil Supply) 215-5037 E-2 7Motor Gp - Swing 334-9979 C-2 8Motor Gp - Travel (LH) 355-5668 F-5 9Motor Gp - Travel (RH) 355-5668 F-4 10Pump Gp - Main Hydraulic 377-4950 B-2 11Sensor Gp - Pressure (Boom Cylinder, Extend) 338-6971 B-6 12Sensor Gp - Pressure (Boom Cylinder, Retract) 338-6971 B-8 13Sensor Gp - Pressure (Bucket, Extend) 338-6971 B-8 14Sensor Gp - Pressure (Bucket, Retract) 338-6971 C-6 15Sensor Gp - Pressure (Drive Pump) 338-6971 C-5 16Sensor Gp - Pressure (Idler Pump) 338-6971 C-8 17Sensor Gp - Pressure (Make Up Accumulator) 338-6971 C-3 18Sensor Gp - Pressure (Stick Cylinder, Extend) 338-7391 E-8 19Sensor Gp - Pressure (Stick Cylinder, Retract) 338-7391 E-6 20Sensor Gp - Pressure (Swing , LH) 338-6971 F-6 21Sensor Gp - Pressure (Swing , RH) 338-6971 F-8 22Sensor Gp - Pressure (Swing Accumulator) 338-6970 C-4 23Sensor Gp - Pressure (Travel, LH) 338-6970 F-3 24Sensor Gp - Pressure (Travel, RH) 338-6970 F-2 25Swivel Gp 234-4440 E-4 26Valve Gp - Check (Return) 369-8554 D-8 27Valve Gp - Control (Swing Energy Recovery) 378-9365 C-4 28Valve Gp - Main Control 426-4759 F-7 29Valve Gp - Pilot (Travel) 369-8502 F-2 30Valve Gp - Solenoid (Main & Swing Relief) 190-7820 E-3 31Valve Gp - Travel Counterbalance (LH) 322-8714 E-5 32Valve Gp - Travel Counterbalance (RH) 322-8714 E-4 33
Housing 171-0049 E-1 34Sensor Gp - Pressure (Boom Cylinder, Head End) 338-6971 A-5 35Valve Gp - Load Control (Boom Cylinder) (LH) 435-4381 B-5 36Valve Gp - Load Control (Boom Cylinder) (RH) 435-4381 B-5 37Valve Gp - Manual (Boom Lower) 335-0512 A-5 38Valve Gp - Solenoid (Boom, Pressure Reducing) 171-0028 E-1 39
Valve Gp - Check and Relief (Stick Cylinder) 470-6883 E-1 40Valve Gp - Solenoid (Stick, Pressure Reducing) 171-0028 F-1 41
Component Locations
Attachment - Smart Boom
Attachment - Stick Lowering Control
TapNumber Description
SchematicLocation
AA Drive Pump Pressure C-3BB Idler Pump Pressure A-3CC Case Drain Pressure B-3PG Pilot Pressure B-3
SOS Oil Sampling Port B-3
Tap LocationsPressure, Sampling, and Sensor
UE
N
R
5
9
8
6
3
0
P
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e
,
(
D
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n
s
i
o
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s
:
3
9
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2
8
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Components are shown installed on a fully operable machine with the key and engine off, transmission shifterin neutral and with parking brake set.Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
ATTACHMENT: STICK LOWERING CONTROL VALVE
SCHEMATIC PART NUMBER: 463-3488, CHANGE: 01, VERSION: HE
THIS SCHEMATIC IS FOR THE 336F XE EXCAVATOR HYDRAULIC SYSTEM
MEDIA NUMBER: UENR5986
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
12345678
A
B
C
D
E
F
12345678
A
B
C
D
E
F
HYDRAULIC CIRCUIT COLOR DESCRIPTIONSPILOT PUMP OUTPUTDRIVE PUMP OUTPUTLEFT TRAVEL CONTROL CIRCUITSUPPLY LINESTICK CONTROL CIRCUITATTACHMENT CIRCUITSWING CONTROL CIRCUITDRAIN / RETURN LINESWING BRAKE CONTROL CIRCUITIDLER PUMP OUTPUTTRAVEL SPEED CONTROL CIRCUITBUCKET CONTROL CIRCUITRIGHT CONTROL CIRCUITBOOM CONTROL CIRCUIT
LINE PATTERNS
Drain / Return Lines
Component Group
Pilot / Load Sensing Pressure
Pressure Line
CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)YY
(52) VALVE GP - CONTROL138-1234
Callout Number(Machine Location from
Component LocationsTable)
ComponentName
Part Number
Connectors (By letter)DL DL D
Air Line
(1) ACCUMULATOR GPMAKE UP (CHARGED)
(2) ACCUMULATOR GPPILOT (CHARGED)
(3) ACCUMULATOR GPSWING (CHARGED)
(4) FILTER & VALVE GPPILOT (HYDRAULIC OIL)
(5) FILTER GPOIL (CASE DRAIN)
(6) FILTER GPPILOT
(HYDRAULIC RETURN)
(7) MANIFOLD GPCONTROL (PILOT OIL SUPPLY)
(8) MOTOR GPSWING
(9) MOTOR GPTRAVEL (LH)
(10) MOTOR GPTRAVEL (RH)
(11) PUMP GPMAIN HYDRAULIC
(12) SENSOR GPPRESSURE (BOOM, EXTEND)
(15) SENSOR GPPRESSURE (BUCKET, RETRACT)
(13) SENSOR GPPRESSURE
(BOOM CYLINDER, RETRACT)
(14) SENSOR GPPRESSURE (BUCKET, EXTEND)
(17) SENSOR GPPRESSURE (IDLER PUMP)
(16) SENSOR GPPRESSURE (DRIVE PUMP)
(18) SENSOR GPPRESSURE
(MAKE UP ACCUMULATOR)
(19) SENSOR GPPRESSURE
(STICK CYLINDER, EXTEND)
(20) SENSOR GPPRESSURE(STICK CYLINDER, RETRACT)
(21) SENSOR GPPRESSURE (SWING, LH)
(22) SENSOR GPPRESSURE (SWING, RH)
(23) SENSOR GPPRESSURE
(SWING ACCUMULATOR)
(24) SENSOR GPPRESSURE (TRAVEL, LH)
(25) SENSOR GPPRESSURE (TRAVEL, RH)
(26) SWIVEL GP
(27) VALVE GPCHECK (RETURN)
(28) VALVE GPCONTROL (SWING ENERGY RECOVERY)
(29) VALVE GPMAIN CONTROL
(30) VALVE GPPILOT (TRAVEL)
(31) VALVE GPCONTROL
(MAIN & SWING RELIEF)
(32) VALVE GPTRAVEL COUNTERBALANCE (LH)
(33) VALVE GPTRAVEL COUNTERBALANCE (RH)
(36) VALVE GPLOAD CONTROL
(BOOM CYLINDER) (LH)
(38) VALVE GPMANUAL (BOOM LOWER)
(35) SENSOR GPPRESSURE
(BOOM CYLINDER, HEAD END)
(39) VALVE GPSOLENOID
(BOOM, PRESSURE REDUCING)
(40) VALVE GPSOLENOID(STICK, PRESSURE REDUCING)
(34) HOUSING
(37) VALVE GPLOAD CONTROL(BOOM CYLINDER) (RH)
AA
CC
BBPG
SOS55 MAIN RELIEF VALVE SOL54 ACCUMULATOR DRAIN VALVE53 HYD LOCK SOL52 TRAVEL SPEED CHANGE SOL
51 SWING RELIEF VALVE SOL50 SWING BREAK SOL
49 ESP PUMP PRV248 ESP PUMP PRV147 PUMP 2 BYPASS CUT PRV46 PUMP 1 BYPASS CUT PRV45 STRAIGHT TRAVEL PRV44 FLOW COMBINER PRV43 STICK SIDE WARM-UP SOL42 BOOM SIDE WARM-UP SOL41 ACCUMULATOR DISCHARGE PRV40 ACCUMULATOR CHARGE PRV39 STICK ANTI DRIFT VALVE38 BOOM ANTI DRIFT VALVE37 PUMP 2 DISP SENSOR36 PUMP 1 DISP SENSOR
IDENT MACHINE ECM CONNECTOR
22 SWING LEFT MT PRV+ 21 SWING LEFT PM PRV+20 SWING RIGHT MT PRV+ 19 SWING RIGHT PM PRV+16 STICK RE CT PRV+ (RETRACT)15 STICK RE PC PRV+ (RETRACT)14 STICK HE CT PRV+ (EXTEND)13 STICK HE PC PRV+ (EXTEND)10 BUCKET RE CT PRV+ (RETRACT)9 BUCKET RE PC PRV+ (RETRACT)8 BUCKET HE CT PRV+ (EXTEND)7 BUCKET HE PC PRV+ (EXTEND)4 BOOM RE CT PRV+ (RETRACT)3 BOOM RE PC PRV+ (RETRACT)2 BOOM HE CT PRV+ (EXTEND)1 BOOM HE PC PRV+ (EXTEND)
IDENT VALVE ECM CONNECTOR
STICK CYLINDER
BUCKET CYLINDER
(R)
T
OUT
PG PC
IN
DRAINFILTER
A2
A1
S1
DrM
M4
M1
M2
S3
Dr
A3
M3
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
Pp3
BA B A
AG AGBG BG
T2T2
T1 T1
Pp3
(FWD) (FWD)(BKWD) (BKWD)
2 SPEEDTRAVELCONTROL
DRAINFILTER
SWGMOTORDRAIN
TP
TT
TRAVEL(L) TRAVEL(R)
(FWD) (BKWD) (FWD)(BKWD)T1T5T2 T4T6T3
DR6T-OUT1DR5Pi2DR4DR3
P2 P-IN PSA2 DR1 PSA1 DR2T-OUT2Pi1
PAC
SWGPRKG BKCONTROL
2 SPEEDTRAVELCONTROL
P1
53
50
52
D
A
BC
51
P
T
E
A B
MU
DR
PG
SWING MOTORSWGPRKG BKCONTROL
SWGMOTORDRAIN
(L)
A1 B1DR
AG BG
H3RV
H3RM
H3LM
H3LV
458-5854
404154
36
37
49
48
55
A1A2
B2 B1
(LOWER)(UPPER)
A
B
C
D
(LOWER)(UPPER)
H3Acc
L2
L6
R2
R.C.V-C
MF-P
MF-TANK
Q MAX Q MIN
Q MAX Q MIN
P1
P2
R3L3 L4 R4
TrRFTrRBTrLBTrLF
MF-TANKMF-PCV-pL2
CV-pL1 CV-pR1
H3dr
H3HPi
H3pi
SW-BSW-A
MU
L7
R7
SW-A
SW-B
H3dr
H3HPi
H3pi
H3T
H3T
HPi
CV-pL3
CV-dR1
(ROD)
(HEAD)
(HEAD)
(ROD)
(ROD)
(HEAD)
8 7 9 10
38
39
42
4 3 1 2
14 13 15 16
43
PBT
(LEFT)(RIGHT)
T
PS
pl1
pl3
L5 R5
pr2
46
44
45
47
20 1921
22
dl2
(FWD)
(FWD)
(BKWD)
(BKWD)
pl2
tl2
TS
tr2
tr1
pr1
pr3
tl1
dl1
dr1
STICK
SWING
BUCKET
BOOM
R6
L6
R1
L1
R2
L2
AUX
COMBINERTRAVEL (R)
STR TRAVEL
TRAVEL (L)
BYPASS S
BYPASS BT
TrRB
P2
P1
TrLBL3
TrLF
L7 R7
CV-dL1
CV-pL2
CV-pL1
R3
L4
MU
CV-pR3
CV-pR1
TrRF
R4
CV-dR1
CV-pR2
HPi
CV-pR3
CV-pL3
CV-pR2
CV-dL1D
B
C
E
R.C.V-C
455-1904
451-6182
158-8987
289-8194
188-4145
215-5037
334-9979
355-5668 355-5668
377-4950
338-6971
338-6971
338-6971
338-6971
338-6971
338-6971
338-6971
338-6971
338-6971
338-6971338-6971
338-6970
338-6970
338-6970
234-4440
369-8554
378-9365
426-4759369-8502
190-7820322-8714
322-8714
L1
R1
435-4381
338-6971
X
X
Dr
Pi
T
CYL CV
X
Dr
CVCYL
Pi
T
X
335-0512
171-0028
171-0028
171-0049
P T
A1
A2
65
66BLCV-Pi
SLCV-Pi
SOL2-T
SOL2-T
BLCV-Dr
BLCV-Pi
BLCV-T
435-4381
BLCV-Dr
SLCV-Dr 65 BOOM LOWERING CHECK VALVE66 STICK LOWERING CHECK VALVE
(41) VALVE GPCHECK AND RELIEF
(STICK CYLINDER)470-6883
TCV Pi
CYL
DR
R6SLCV-Dr
SLCV-Pi
SLCV-T