T E C H N O L O G I E S

P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t

Rotary Film EvaporatorLarge-20 Liter -50 Liter

Rotary Film Evaporator Salient FeaturesEfficient glass condneser providesMaximum Solvent recovery

System can be customised using differentGlass Arrangements as per solvent boilingpoints and available height

Best Vacuum sealing by Dry Mechanical Seal

Excelant handlingby large and easily readable displaywith process LED Indication

Overheat temperture control saves

material by cut off Power to heater in case ofin Main control action failure

Microprocesor Based Panel with large displayWith Vacuum Control and Shut down schememakes system PC Compatible .All the data canbe validated with the help of SCADA(Optional)

Unique flask Handling arrrangement by whichSingle peron to remove large hot Flask like 50 liter

Flameproof Control panel Ensuresmaximum Safety

Email : srshah@udtechnologies.comWebsite: www.udtechnologies. com

Call on: +91 704 33 313 44

S A M I R S H A H ( C E O )

P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t

otary Film EvaporatorLarge-20 Liter -50 LiterRThe rotary evaporator principle is the most universal method,as it is an efficient, last and gentle way to separate liquids. The rotating flask continuously covers a large surface area with a thin film, which is ideal for rapid heat transfer. Fortuitously, the film also ensures uniform heat distribution without local heating.

SALIENT FEATURES:

Movable Model, sleek, compact with minimum footprint and available with 20 lit. ;50 lit. and 100 lit.

Glass Distillation set up and Equipment can be customised as per applications and process Requirement

Best vacuum sealing with Dry Mechnical Seal .All Contact parts are of Glass or/and PTFE ,which extends its life and reduces down time

Special arrangement is provided such that single person can dismantle hot flask safely

Operator Friendly control panel-Higher rated microprocessor based with large digital display

Overheat temperture controller saves material by cut off Power to heater in case of Main controller failure

Models available with parameter of Safety and validation

Glass Distillation set up can be customised as per Client’s Requirement

Combo models are available for Solid Liquid Extraction and Concentration

The facility to work the unit under full vacuum further facilitats evaporation at as low temperature as possible. These features renders rotary film evaporator to be ideally suited for evaporation of heat sensitive material. It is equally successful for evaporation of suspension in crystallization processes drying of powder/ granule etc.

Overview

P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t

echnical data -Microprocessorbased Systems -20 liter TThe UD large scale evaporators 20-50-100 are perfectly designed for a great deal of different distilling processes, from standard evaporation without vacuum control up to complex distillation processes with vacuum control.

Leakage Rate: Less than 1 mbar/minute Material of Construction Gear head CI Powder coated and SS 304 partsHeating bath Stainless steel 1.4301 (AISI 304)Heating element Stainless steel 1.4301 (AISI 304)Glass Borosilicate 3.3In contact with product FDA compliant materials Cooling Consumption Depends on solvent to get condnesed ;250 liter/hr to 450 liter hour at 5 deg C Temp. DifferenceRestriction max. 2.7 bar abs. without pulsation

Our models has four variants as shown in model selection chart

Validation GMP Model is available FAT Documentation shall be provided

Display Bath temperature Yes (1 °C steps)Vapor temperature Yes (1 °C steps)Set rotation speed Yes (1 RPM steps)Set bath temperature Yes (1 °C steps)Actual vacuum Yes (1 mm Hg steps)-Other units available on requestSet vacuum Yes (1 mm Hg steps)-Other units available on request Performance 3.5 Liter Wate condensation with 40 deg c temperature difference between Bath and boiing Point and under Vacuum 750mm Hg with RPM 90

Technical data -Microprocessor based Systems -20 liter

Aspects such as safety, convenience and cost savings have been considerably taken into account during the development of the large scale evaporators. This is reflected in various unique product advantages.Rota Evaporator 20 litre allows Chemist to distill 3.5 Litre/hr Water equivalent or 16 litre Acetone with 40 deg c Temperature DifferenceOur Rota evaporators are PC Compatible means its electronic control is capable to communicate with SCADA.

T E C H N O L O G I E S

Email : srshah@udtechnologies.comWebsite: www.udtechnologies. com

Call on: +91 704 33 313 44

S A M I R S H A H ( C E O )

P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t

otary Film Evaporator Large-20 literR

ValidationB StandardG GMP SafetyW WeatherproofF Flameproof Receiving Flasks1 Single Flask-10 liter2 Twin Flask-2 x 10 liter Automation1 Regular2 Microprocessor Based control; PC Compatible 3 PC linked Voltage1 Single Phase 230V,50 hz2 Three Phase 440V,50 Hz3 Single Phase 200 V,50 Hz4 Others ,Specify-on request

Model Selection

RE20

P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t

The UD large scale evaporators 20-50-100 are perfectly designed for a great deal of different distilling processes, from standard evaporation without vacuum control up to complex distillation processes with vacuum control. Aspects such as safety, convenience and cost savings have been considerably taken into account during the development of the large scale evaporators. This is reflected in various unique product advantages. Rota Evaporator 50 litre allows Chemist to distill 6 Litre/hr Water equivalent or 16 litre Acetone with 40 deg c Temperature Difference

Our Rota evaporators are PC Compatible means its electronic control is capable to communicate with SCADA.

Leakage Rate: Less than 1 mbar/minute Material of Construction Gear head CI Powder coated and SS 304 partsHeating bath Stainless steel 1.4301 (AISI 304)Heating element Stainless steel 1.4301 (AISI 304)Glass Borosilicate 3.3In contact with product FDA compliant materials CoolingConsumption Depends on solvent to get condnesed ;250 liter/hr to 450 liter hour at 5 deg C Temp. DifferenceRestriction max. 2.7 bar abs. without pulsation

Our models has four variants as shown in model selection chart

Validation GMP Model is available FAT Documentation shall be provided Display Bath temperature Yes (1 °C steps)Vapor temperature Yes (1 °C steps)Set rotation speed Yes (1 RPM steps)Set bath temperature Yes (1 °C steps)Actual vacuum Yes (1 mm Hg steps)-Other units available on requestSet vacuum Yes (1 mm Hg steps)-Other units available on request Performance 5.5 Liter Water condensation with 40 deg c temperature difference between Bath and boiing Point and under Vacuum 750mm Hg and RPM 60

otary Film Evaporator Large-50 literRTechnical data -Microprocessor based Systems -50 liter

T E C H N O L O G I E S

Email : srshah@udtechnologies.comWebsite: www.udtechnologies. com

Call on: +91 704 33 313 44

S A M I R S H A H ( C E O )

P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t

otary Film Evaporator Large-50 literR

Validation B Standard G GMP Safety W Weatherproof F Flameproof Receiving Flasks 1 Single Flask-20 liter 2 Twin Flask-2 x 20 liter 3 If others,Please specify Automation 1 Regular 2 Microprocessor Based control; PC Compatible 3 PC linked Voltage 1 Three Phase 440V,50 Hz 2 Others ,Please Specify-on request

Model Selection

RE20

T E C H N O L O G I E S

P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t

Model

Electrical connection req.

Total Power consumption

Rotation drive

Bath lift

Speed Control

Heater

Bath heating control

Bath Movement

Vapor temperature

Bath temperature

Process Timing Indication

Vacuum Indication

Electric Control Panel

Bath

Glass Assembly

Housing and trolley

Supporting Structure

Flanges and Gasket

Evaporation Performance

Safety Features

Overall dimensions

GMP Flameproof

440V, 50 Hz, (3 Phase + neutral)

9 HP

1.0 HP , Three Phase, Flameproof TEFC Motor

1.0 HP, , Three Phase , Flame Proof, TEFC motor

20 – 90 RPM with Electronic control and digital display-Frequency Converter

8 KW, Flameproof

Electronic, On Off with PT-100 & Digital display

Motorized

PT-100 with Digital display

Up to 180oC

Digital

Digital

With push buttons ,switches and electrical safety protection, Flameproof

Double walled Stainless steel (SS 304) with insulation

100 lit Evaporating Flask, 3.2 m2 upward condenser, product cooler, 20

lt receiver X 2with drain valve

SS 304 Mirror Finished , Castor Wheels Movable and Lockable

SS 304

SS 304 Flanges and Gasket- 100% PTFE

5.4 Liter Water evaporation with Vacuum 740 MM Hg and 40 deg C temperature Difference

between Bath and Vapor Temperature, Coolant –Chilled Water (For Different Solvents quantities

may vary. Generally Organic Solvents have lower Latent Heat of vaporization ,so More Output

can be achieved

All the electric parts are flameproof suitable for Gas Groups I, IIA,IIB.

Electrical Safety-Overall Protection of Flameproof control panel with MCB

Mechanical Safety :Limit switches are provided to restrict Up and Down Movement

Length: 1100 mm, Breadth: 800 mm, Height: 2500 mm

Email : srshah@udtechnologies.comWebsite: www.udtechnologies. com

Call on: +91 704 33 313 44

S A M I R S H A H ( C E O )

otary Film Evaporator Large-100 literRTechnical specifications

P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t

Salient Feature

Especially designed for Reserch and Development Laboratory

It is designed such a way that 1 litre-2 litre-3 litre flask can be fixed easily

for smaller volume of Feed.

This rotary film evaporator is considered for Scale up where all

parameters like geometry of Evaporating Flask ,Instrumentation and Glass

Assembly is similat to their large peers say 20 litre-50 litre-100 litre.

To make it it truly multipurpose ,Digital vacuum controller (optional 0

can be coupled with Rota Evaporator to boil andy solvents with Existing

Utilities.

Glass Distillation set up with vertical condenser shall supply as standard

set up.Ascending and decending evaporation set up or any other

customised glass set up can be supplied on request .

WE developed Combo Models such as Rota Extractor which includes

Evaporator and Soxhelete Extractor.

otary Film Evaporator 5 literR

Model

Electrical connection req.

Total Power consumption

Rotation drive

Bath lift

Speed Control

Heater

Bath heating control

Bath Movement

Vapor temperature

Sealing of Vapor Shaft

Bath temperature

Process Timing Indication

Electric Control Panel

Bath

Glass Evaporation Set up

Housing and trolley

Supporting Structure

Flanges and Gasket

RE –05-SW -02

230V, 50 Hz, (1 Phase neutral)

2 KW

0.18 HP , Three Phase, Weatherproof TEFC Motor

0.12 HP, , Three Phase , Weatherproof, TEFC motor

20 – 200 RPM with Electronic control and digital display-Frequency Converter

2 KW, Weatherproof

Electronic, On Off with PT-100 & Digital display

Motorized

PT-100 with Digital display

Borosilicate -Glass and PTFE with Mechanical Seal

Up to 180oC

Digital

With push buttons ,switches and electrical safety protection, Weatherproof

Double walled Stainless steel with insulation

5liter-3liter-2liter-1liter Evaporating Flask, 0.2 m2 upward condenser, 2 lt receiver with drain

valve,Soxhelte Extractor

MS Powder coated , Castor Wheels Movable and Lockable-German Make

MS powder coated

MS powder coated Flanges and Gasket- 100% PTFE