U72 Scen Overview en MX

8/4/2019 U72 Scen Overview en MX

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Scenario Overview:

U72: Preventive Maintenance



SAP AG 2006

Preventive Maintenance Environment

Legal regulations (for example, technical inspection of pressure vases)

Quality assurance (for example, treated water)

Reduction of breakdown frequency of assets, thereby:Lowering costs of restarting,

Prolonging the lifecycle of assets

Environmental considerations

Manufacturers’ requirements

Lowering of corrective maintenance costs



SAP AG 2006

Preventive Maintenance

Utilities

U72 O v e r v i e w C o n t e n t


Time Based Planning

- Creating maintenance strategies- Creation of general maintenance task list- Creating and scheduling the maintenance plan

Performance Based Planning- Create and initiate counter reading for equipment - Creating maintenance cycle sets- Creating and scheduling maintenance plan- Deadline monitoring of the maintenance plan- Checking for call objects generated



SAP AG 2006

Organizational Structure – SAP Best Practices for Utilities

01 02

BP01

BP01Company BP01

0001

BP03

Storage

ControllingArea

Company

Code

Plant

StorageLocation

Maintenance

Planner Group

OperatingConcern

BP02 0004

BPIN

Y01 2

BP0XCompany BP0X

(not to be used)

BP01Plant BP01

BP0XPlant BP0X

(not to be used)

BP01

00030002 0005

Y01Y02 2YUAY06Y05Y04YU1

Company Code BP01

Plant BP01

Company Code BP01

Y02 Y03 YUA



SAP AG 2006

Preventive Maintenance Component View (1) : Time Based Planning

SAP ERP 2004

Creating Plan Strategy

Creating Maintenance Strategy

Maintaining General Maintenance Task List

Scheduling Maintenance Plan

Viewing Call Objects

Executing Maintenance Order

Technically Completing Maintenance Order



SAP AG 2006

Preventive Maintenance Component View (2) : Perfomance Based Planning

SAP ERP 2004

Creating Multi CounterPlan

Creating Measuring Counters for Equipment

Creating Cycle Sets

Setting Up Deadline Monitoring

Checking the Call Objects generated after the Simulation




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Preventive Maintenance Component View (3) : Condition Based Planning

SAP ERP 2004

Creating Measuring Points for Equipment

Checking Call Objects Generated





Preventive Maintenance - Business Benefits

Maintenance Order generationAutomatic maintenance order generation ensuring Maintenance is done on time

to prevent Breakdowns.

Smooth and Effective Execution of the Maintenance PlanAll information like Steps to be followed, Spare parts and Internal Laborrequired for preventive maintenance available in the Task Lists for smooth andeffective execution of the maintenance plan.

Flexible Preventive Maintenance PlanThrough the different combination of maintenance strategy, maintenance cycleset, maintenance plan and tasks list, can generate flexible preventivemaintenance plan

Effective Maintenance History Analysis

Preventive Maintenance History Reports can be generated for future analysis.



Preventive Maintenance: Categories

Time-Based Performance-Based

Preventive

Maintenance



Order/Notification

Schedule plan

WHAT?

Strategy:• every one month

• every three month• every six month• every one year

WHEN?Time-based preventiveStrategy maintenance plan

Order/Notification

Order/Notification

WHERE?Equipment


Maintenance

plan- Single cycle- Strategy- Multiple counters



Preventive Maintenance Processing

Order/NotificationOrder/

NotificationOrder/Notification

Maintenanceplan

Scheduling

Worklist

Dispatching

MaintenanceExecution

Documents

U72 Scen Overview en MX