R42 Scen Overview en CA

8/3/2019 R42 Scen Overview en CA

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Warehouse and DCManagement (WM)

SAP AG


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SAP AG 2007, Title of Presentation / Speaker Name / 2

GR Area

Shipping

AreaGOODS ISSUE

GOODS ISSUE

GOODS RECEIPT

GOODS RECEIPT

Document Flow in the Warehouse

WAREHOUSE

PUTAWAY

TRANSFER ORDER

PUTAWAY

TRANSFER ORDER

PICKING

TRANSFER ORDER

PICKING

TRANSFER ORDER

Outb. Del.

PO

Inb. Delivery

Rough GR


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Inventory Management - IM vs. WM

Storage Location

Storage bin

Site

Inventory Management on article

level

Fixed storage bin can be

maintained in the article

master (text field)

Inventory Management on bin

level

Putaway / Picking strategies are

used

Storage bin is master data and

can be determined by strategy

(other than fixed)

Whse number

Storage type

Storage section


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GI-Area

GR-Area

1

Gate 1

2

Gate 2

3

Gate 3

4

Gate 4

H01

High Rack Storage

Random Storage

Section 001 Fast moving items

Section 002 Slow moving items

K01

Picking storage type

Fixed storage bins

Section 001 Fast moving items

Section 002 Slow moving items

Warehouse Structure - Warehouse PC1

H01 / B01 / F01

Storage for

Special Goods(depending on

master data)

Section 001Total Section


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Storage Bins - Warehouse PC1

10 Aisles, 10 Stacks, 10 LevelsLevel 01 - 04 Fast moving items

Level 05 - 10 Slow moving items

Bins 01-01-01 to 10-10-10

21 aisles, each with 50 binsBins 01-20 Fast moving, Bins 21-50 Slow moving

Aisles 01-07 Picking Area 001Aisles 08-14 Picking Area 002

Aisles 15-21 Picking Area 003

Bins KOM-01-001 to KOM21-050

5 aisles,

25 bins each

All Storage bins in

Total Section

Bins 01-001

to 05-025 GI-Area

GR-Area

1

Gate 1

2

Gate 2

3

Gate 3

4

Gate 4


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Putaway Post Goods Receipt

Goods Receipt

Movement type

Article

Quantity

Site

Stor. location

Goods Receipt

Movement type

Article

Quantity

Site

Stor. location

Transfer Requirement

Quant

in the GR-Area of

the Warehouse

WM

Warehouse


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Putaway Transfer Order

Transfer Requirement

Quant

Confirm

Transfer Order

Confirm storage bin

and quantity

Create

Transfer Order

Automatical

determination

of storage bins

Transfer Order


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Article Master Data

Warehouse Management

Warehouse Data in the Article Master

Warehouse number (PC1)

Storage type (K01)

Picking storage type (K01)

Storage bin (KOM-04-003)

Maximum bin quantity (50)

Minimum bin quantity (10)

Rounding quantity (blank)

Control quantity (blank)

Replenishment qty. (blank)


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Stock check Triggering Replenishment

Reserve storage

Picking Zone

Stock in bin

smaller than

minimum quantity?

Trigger

replenishment

Transfer request

is generated

Create

Transfer Order

Confirm

Transfer Order

Physical Goods Transport


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Delivery is relevant for picking

Transfer order required

!

!

Picking Delivery

Delivery

Article

Quantity

Site

Stor. Location

Delivery

Article

Quantity

Site

Stor. Location

Delivery

Goods Issue

WM

Warehouse


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Picking Transfer Order

Quant

Confirm

Transfer Order

Confirm Picking Quantity

Quant

In the

shipping

zone

Create

Transfer Order

Automatical

determination

of storage bins

Picking List

Transfer Order

Delivery

Picking Storage Type


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Goods Issue

Goods

Issue

Delivery is relevant for picking

Transfer order required

!

!

Picking Goods Issue

Delivery

Article

Quantity

Site

Stor. Location

Delivery

Article

Quantity

Site

Stor. Location

Delivery

WM

Warehouse

Picking is finished


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Mass Processing of Deliveries

Manual creation in the outbound deliverymonitor using selection by: Shipping point

Picking date

Route, carrier ...

Free selection

Automatic generation using selection by: Picking date / time

Additional filter by several criteria

(e.g. route, shipping point, ship-to-party ...)

Considering capacity restrictions: Weight, volume

Maximum items on the picking list

Working time

...

Group of Outbound

Deliveries

or

Wave Pick

Delivery

Delivery

Delivery

Delivery

Delivery

Delivery

Delivery


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Mass Processing of Deliveries

Collective Follow-On-Processing: Create transfer order

Confirm transfer order

Post goods issue

Group of Outbound

Deliveries

or

Wave Pick

Delivery

Delivery

Delivery

Delivery

Delivery

Delivery

Delivery


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Warehouse Activity Monitor

List of all processes within a critical

timeframe for execution: Unconfirmed transfer orders

Open transfer requirements

Critical deliveries

...

Direct

follow-on-processing

of the critical

documents

List of all

critical documents


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Information on:

needed manpower

needed transportcapacity

Estimated

Workload in:

Quantity

Weight

Volume Execution time

Calculation of

workload using:

Logistics Load Category

Unit of Measure

Whse no. / storage type

Warehouse process

Rough Workload Estimate

Planned

Goods Issue

Delivery

Delivery

Delivery

Delivery

Delivery


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R/3Application

Mobile Data Entry in WM

User interfaceSAPGui

SAPConsole

Online processing

Mobile Data Entry: Mobile terminals in a radio frequency network

Robust hardware made for use in the warehouse

Built-in barcode scanner

Touch screen for easy use

Simplified SAPGui (SAPConsole) as user interface


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Controlling the Warehouse via RF-Monitor

transfer orders run into workload

queues

The warehouse employees are

assigned the these queues and

thus a workload of TOs.

The overload of a queue can be

avoided by monitoring thedisplayed TOs/employee relation.

RF-Monitor of the warehouse manager

The system provides the warehouse

employees with transfer orders from

their queue continuously.

Touch screen of the

warehouse employee


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Physical Inventory with WM

Continuous Physical Inventory

Inventory

Difference

Block storage bins

Unblock storage bins

Create Physical Inventory

Document

Print / Release

Count List

Count, Weigh, Measure,

Estimate

Record Inventory Count

Results

Process

Difference List

Activate Physical Inventory

Document

Clear differences in

Warehouse Management

Clear differences in

Inventory Management

Initialize Recount


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Better distribution of workload in the warehouse

The inventory can be carried out in periods with

lower workload

Periodic Inventories are usually time consuming and

labour intensive

Up-to-date information on the availability of the

stock in the warehouse

The cost of the inventory can be reduced by

planning it carefully

Benefits of Continuous Physical Inventory


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Processes Goods Receipt and Return Deliveries


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Processes Replenishment and Goods Issue


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Process Variant Mass Processing of Deliveries


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Process Warehouse Physical Inventory


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R42 Scen Overview en CA