Tyco OM1 Module

EPI2 Quarter-turn Electric Actuators Instruction and operating manual

EPI2-MAN-652NA-OM1 I/O Module

User’s Manual

2 NA June 07 N.A Version revision 2 T.K.

2 NA May 07 of N.A Version revision 1 T.K. / D. L. P.

2 NA Sept. 06 N.A Version Created T.K. / D. L. P.

2 Jun 06 Revision A.G. G.A.

1 Feb 06 Revision A.G. G.A.

0 Sept 2005 First Issue A.G. G.A.

Rev. Date DESCRIPTION Prepared Approved

Note: Tyco Valves & Controls has taken every care in collecting and verifying the documentation contained in this Instruction and Operating Manual. The information herein contained is reserved property of Tyco Valves & Controls.

® Copyright by Tyco Valves and Controls. All rights reserved. A tyco International Ltd. Company

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INDEX

OPTIONAL MODULE 1 (OM1)............................................................................................................... 3

INSTALLATION........................................................................................................................................ 3

SETTING AND CONFIGURATION ....................................................................................................... 6

MONITOR RELAY FUNCTIONALITY AND SETTING .................................................................. 10

1. OM1 WIRING DIAGRAM.............................................................................................................. 11


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OPTIONAL MODULE 1 (OM1) The optional OM1 I/O module can be installed by the factory or ordered as a kit and installed in the field. The OM1 provides the following functions:

• Positioner that will accept an analogue signal input of 4-20 mA or 0-10 Vdc or can be turned off to allow use of module as a retransmission/monitor relay/additional switch module only

• Position transmitter with an output of 4-20 mA or 0-10 Vdc • Monitor relay that provides a remote indication for loss of power, over-torque alarm, motor over- temperature alarm and

travel alarm and selector switch position • Motor running • 4 additional SPST output contacts that can be set independently at 10 locations along the stroke. Contacts are

configurable (make or break).

INSTALLATION

To install the OM1 into the actuator, proceed as follows: The OM1 option kit consists of the following parts: - OM1 modulating input/output module - 3 metal spacers (models 006 and 013 only) - 4 screws - 1 flat cable with connectors

Fig.1: OM1 kit

With an Allen wrench remove the cover screws. The screws are not captive. (Fig. 2):

Fig. 2

Remove the actuator cover (Fig.3):

Fig. 3


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Pull out the 4 black cables (already installed in the base actuator) (fig. 4)

Remove the local mechanical indicator by pulling upward (fig. 5)

Fig. 4 Fig. 5

Connect the flat ribbon cable to connector J9 on the OM1 card to connector J8 on the logic card in the actuator (Figures 6 and 7)

Connector J9

Connector J8

Fig. 6 Fig. 7

Connect the 8-pin connector to connector J3 on the OM1 card (figure 8)

Connect the 4-pin white connector to connector J2 on the OM1 card (figure 9).

4-pin connector

8-pin connector

Fig. 8 Fig. 9


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Connect the 2-pin connector to connector J7 on the OM1 card (figure 10).

Connect the 2-pin connector to connector J7 on the OM1 card (figure 10).



3-pin connector

2-pin connector

Fig. 10 Fig 11

Install the three metal spacers (Models E006 and E013 only)

Place the OM1 card onto the supports (fig 12)

Fig. 12

Install the four screws, as shown in the pictures below, to mount the OM1 card to the logic card:

Fig. 13 Fig. 14 Fig. 15 Fig. 16

Re-install the local mechanical indicator (figure 17).


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SETTING and CONFIGURATION IMPORTANT: The following instructions assume that all start-up and calibration instructions for the base actuator has been performed per the basic instruction handbook MAN 652NA or MAN 652NA_SG. OM1 configuration and setup is done using the controls on the card. To access these controls, the actuator cover must be removed. (Please follow instructions in MAN 652NA or MAN 652NA_SG.)

Important:

Please note that the settings may be performed in any order.

OM1 settings are changed using the following controls, see fig. 19: - Enter configuration mode - dip switch SW4 - Function selection - Three rotary selector switches SW7, SW8, and SW9 - Input and output voltage/current selection - switches SW1, SW3, SW5, and SW6 - Monitor relay contact type (make or break, soldering of pin connections J1 - Confirmation of selection - ENTER pushbutton SW2 - Red LED – illuminates to confirm the acceptance of a selection

SW2

Fig. 19

Red LED

SW4

SW3 SW8

SW7

SW9

SW6 SW1


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The OM1 has the following default settings:

No. Function SW8 SW7 SW9 Default Value

1 Relay AUX1 0 0 to 9 - 0% 2 Relay AUX2 1 0 to 9 - 25% 3 Relay AUX3 2 0 to 9 - 75% 4 Relay AUX4 3 0 to 9 - 100%

5 Fail position on loss of signal 5 0 (stay-put)

1 (fully open) 2 (fully closed)

- Stay-put

6 Dead band 6 0 to 9 - 0.5%

7 Relays AUX1-AUX3 7 0 = break 1 = make -

Break

8 Relays AUX2-AUX4 8 0 = break 1 = make -

Make

9 Blinker (motor running) 9 0 = OFF 1 = ON

0

OFF

10 Retransmission Signal (direct or reverse) 9 0 = dir.

1 = rev. 1

Direct

11 Retransmission Signal Current or Voltage 9 2 = Current

3 = Voltage 1 Current

12 Direct or Reverse acting 9 0 = dir. 1 = rev.

2

Direct

13 Positioner ON or OFF 9 0 = OFF 1 = ON

3

OFF

14 Command Signal 4 – 20 mA 9 0 = OFF 1 = ON

4

ON

15 Command Signal 0-10 Vdc 9 0 = OFF 1 = ON

5

OFF

Important:

Note that the default setting for the Positioner function is OFF. To enable, the setting must be changed to ON. See item 13 in the table above.

To modify functions 1 through 13, proceed as follows:

1. Enter setup / configuration mode - move SW4 switch to the ON position 2. Choose the setting to be modified from the table above 3. Rotate Switches SW8, SW7 and/or SW9 to the positions indicated 4. Confirm by pushing the ENTER pushbutton SW2, the red LED will illuminate to confirm the selection 5. When all changes have been performed, exit configuration mode (move SW4 to position 1)

Selecting 0-10 Vdc Command Signal The command signal default setting is 4 – 20 mA. To change to 0 – 10 Vdc:

1. Enter setup / configuration mode - move SW4 switch to the ON position 2. Refer to function number 15 in the table above 3. Rotate Switches SW8, SW7 and SW9 to the positions indicated 4. Confirm by pushing the ENTER pushbutton SW2, the red LED will illuminate to confirm the selection 5. Referring to Figure 20 (below) move SW3_1 to the ON position, SW3_2 to the OFF position and SW5 to the OFF

position 6. Exit configuration mode (move SW4 to position 1)

The impedance is 200 kOhm


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Selecting 4-20 mA Command Signal To return to the default input command setting of 4 – 20 mA:

1. Enter setup / configuration mode - move SW4 switch to the ON position 2. Refer to function number 14 in the table above 3. Rotate Switches SW8, SW7 and SW9 to the positions indicated 4. Confirm by pushing the ENTER pushbutton SW2, the red LED will illuminate to confirm the selection 5. Referring to Figure 20 (below) move SW3_1 to the OFF position, SW3_2 to the ON position and SW5 to the ON

position 6. Exit configuration mode (move SW4 to position 1)

The impedance is 250 Ohm

SW5

SW3

Fig. 20 Selecting 4-20 mA or 0-10 VDC Output Output signal selection of 4-20 mA or 0-10 Vdc is done using switches SW1 and SW6. Output setting is 4-20 mA by default. Output 4-20 mA To select an output of 4-20 mA: SW1_1 = ON SW1_2 = OFF SW1_3 = OFF SW1_4 = ON SW6 = OFF Impedance = 250 Ohm

SW1

Output 0-10 Vdc To select an output of 0-10 Vdc: SW1_1 = OFF SW1_2 = ON SW1_3 = ON SW1_4 = OFF SW6 = ON Impedance = 200 kOhm

SW6

Fig. 21


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Auxiliary output relays AUX1, AUX2, AUX3 and AUX4 To modify the trip points of the auxiliary relay outputs:

1. Enter setup / configuration mode - move SW4 switch to the ON position 2. Refer to function numbers 1-4 in the table above 3. Rotate Switches SW7 and SW8 to the positions indicated in the charts below 4. Confirm each setting by pushing the ENTER pushbutton SW2, the red LED will illuminate to confirm the selection 5. Exit configuration mode (move SW4 to position 1)

- Relay Aux3 Setting:

Relay 5SW8 SW7 Action

2 0 Inactive2 1 0%2 2 12.5%2 3 25%2 4 37.5%2 5 50%2 6 62.5%2 7 75%2 8 87.5%2 9 100%

- Relay Aux4 Setting: Relay 6SW8 SW7 Action

3 0 Inactive3 1 0%3 2 12.5%3 3 25%3 4 37.5%3 5 50%3 6 62.5%3 7 75%3 8 87.5%3 9 100%

- Relay AUX1 Setting: Relay 3SW8 SW7 Action

0 0 Inactive0 1 0%0 2 12.5%0 3 25%0 4 37.5%0 5 50%0 6 62.5%0 7 75%0 8 87.5%0 9 100%

- Relay AUX2 Setting: Relay 4SW8 SW7 Action

1 0 Inactive1 1 0%1 2 12.5%1 3 25%1 4 37.5%1 5 50%1 6 62.5%1 7 75%1 8 87.5%1 9 100%

Dead band settings To modify the Dead band:

1. Enter setup / configuration mode - move SW4 switch to the ON position 2. Refer to the table below 3. Rotate Switches SW7 and SW8 to the positions indicated in the charts below 4. Confirm by pushing the ENTER pushbutton SW2, the red LED will illuminate to confirm the selection 5. Exit configuration mode (move SW4 to position 1)

Dead band SW8 SW7 Setting (%) 6 0 0.3 6 1 0.4 6 2 0.5 6 3 0.6 6 4 0.7 6 5 0.8 6 6 0.9 6 7 1.0 6 8 1.5 6 9 2.0


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MONITOR RELAY FUNCTIONALITY AND SETTING The monitor relay provides remote indication of the following parameters: Table 2: Monitor relay functionality 1 4-20mA input signal lost 2 Over-torque 3 Incorrect direction of travel 4 High temperature 5 Position sensor failure 6 Selector switch in “local” 7 Valve jammed 8 Hardware malfunction 9 Local control panel (if present) – lost communication 10 Over-stroke (exceeds -5 to 95° of travel) 11 BluetoothTM failure (if present) The monitor relay contacts can be set to make or break by soldering the pins of connection J1.

J1

2 3

1

Default setting: with pins 2 and 3 soldered together, the monitor relay contact operates as follows:

- Contact closed in normal condition with relay energized, relay de-energizes and the contact opens to signal an alarm condition.

If the application requires the contact to “make” for an alarm condition, de-solder pins 2-3 and solder pins 1-2 of connection J1.


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1. OM1 WIRING DIAGRAM

5) 4-20 mA OR 0-10VDC to be selected on the OM1 board


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Tyco OM1 Module