TVDS Report CompactShoreBoX Rev01 ENG

8/10/2019 TVDS Report CompactShoreBoX Rev01 ENG

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Shore Connection

Com act ShoreBoX

Tested Validated Documented Solution


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Table of Contents

1. Introduction 11.1. Document Purpose 1

1.2. About the TVD Program 1

1.3. Context of the Solution 1

2. Essential Added Value for Customer 2

3. Architecture Selection 3

3.1.

Hardware Architecture 3

3.2. Ferry Ship Architecture up to 3 MVA 4

3.3. Container Ship Architecture up to 3 MVA 5

3.4. Devices 6

4. Tests Means 7

4.1. Compact ShoreBoX Prototype 7

4.2. GFC Platform 8

4.3. Automation Platform 9

4.4. Simulation Tools 9

5. Verification 10

5.1. Verification Goal 10

5.2. Verification Tests Results 10

6. Validation 13

6.1. Validation Goal 13

6.2.

Validation Tests Results 13

7. Documentation Delivery 15

8. Conclusion 16

9. Glossary 17


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1. Introduction

1.1. Document Purpose

This document provides an overview of the Tested Validated Document Solution: Compact

ShoreBoX. It demonstrates and summarizes all the design and test efforts done on the solution

to reach a high quality level and customer satisfaction.

This document acts as a reference for verifying that the Compact ShoreBoX solution meets the

Tested Validated Documented (TVD) criteria (safe, reliable, efficient, productive and green).

1.2. About the TVD Program

This document is a Tested Validated Documented Solution (TVDS). A TVDS Report is one of the

documents created as part of the TVD activity.

A Tested Validated Documented Solution (TVDS) is typically aimed at a complete solution for a

segment, and is very specific. Depending on the documentation already produced as part of the

solution, the TVDS may simply be a report summarizing the activities that took place to meet the

TVD criteria.

TVD itself is the set of activities that result in a document or documents that are produced to

describe how to achieve a goal for an offer or solution. These activities consist of Testing (or

Verifying), Validating, and Documenting. While these activities are part of normal offer

development, the difference with TVD is that they are applied with a specific goal in mind;

Validation, for example, is done specifically to ensure that the goal of the TVD output is possible.

Another way of stating this is that these activities are narrowly focused to ensure a high standard

of quality for the system or capability the TVD document describes.

1.3. Context of the Solution

Due to increase in trade & traffic, shipping industry has become a strong source of pollution in

harbour cities (emissions, noise and vibrations). This pollution has a significant impact on human

health and environment..

Environmental global regulation MARPOL Annex VI sets a time frame to progressively reduce

pollutant emissions. Ships and ports need to invest in new technologies to reduce pollution and to

be compliant with these stricter regulations. A number of solutions are available but the shore

connection technology is the only one that can cut all emissions from ships at berth.

Compact ShoreBoX is a fully integrated and ready to use solution in a single box that allow

vessels to meet environmental regulations while at berth. It is based on Schneider Electric's

Shore Connection core design and built with the same standard components. It can deliver up to

3MVA and is compatible with ferry and container ship vessel types (as standard, it can be

adapted to other types of vessels as well).


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2. Essential Added Value for Customer

The TVD program ensures customers that the solution meets the Schneider Electric requirements

(safe, reliable, efficient, productive and green). This section lists some advantages brought bythe Compact ShoreBoX solution.

Safe Compliant with IEC/ISO/IEEE 80005-1 international standard, that

guaranties the good connection between ship and High Voltage

Shore Connection system.

Green Cut all pollutant emissions from ships at berth.

Pre-engineered Ready to use, no extra engineering resource required.

Manufactured in Schneider Electric plant.

Routine tests done after manufacturing.

Optimizing lead-time and site works. Time to market reduction of

50%: 6 months of manufacturing lead time (from intake to shipment

loading)

1 week of installation on customer site (with civil engineering

ready)

2 weeks of commissioning

Cost effective Packaged solution based on Schneider Electric standard products.

Optimized footprint.

Reduced project time.

Reliable Tested according IEC/ISO/IEEE 80005-1 and IEC 62271-202

standards by Schneider Electric engineers and experts.

Developed and tested on 3 different dedicated platforms.

On load and robustness tested on real prototype in Schneider

Electric Labs.

Routine tests done on factory after manufacturing.

Factory and Site Acceptance Tests with the customer.

Energy efficient GFC modular frequency conversion units have a high efficiency

ratio level.

Efficiency ratio > 90 % down to 50 % of load (2 or 3 MVA) with

auxiliaries and roof extractors running.

User friendly Ship power up procedure is automatic and completed in less than 5

minutes.Compatible with vessels working at 50 or 60 Hz.

Designed for maintenance easiness.

End user is autonomous to handle its Compact ShoreBoX thanks to

a set of trainings and user documentation (installation guide, user

guide, )

Technical support The Compact ShoreBoX is supported by the continuous

engineering team.

A technical support is provided to the customer.

Scalable and movable Can be relocated when there's a change in berth configuration

Different Compact ShoreBoX units can be installed in parallel


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3. Architecture Selection

This section provides an overview of the solution architectures, as well as the key functions that

were selected for delivery.

3.1. Hardware Architecture

The image above represents the main devices present in the solution, and their location with

respect to a power-distribution flow. During both the Verification and Validation phases of the

project, testing was done using the Shore Connection Automation platforms and Compact

ShoreBoX prototype located in Grenoble (France).


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3.2. Ferry Ship Architecture up to 3 MVA

The following pictures describe the architecture of ferry ship type that has been tested and

validated.

Electricalarchitecture

Automationarchitecture


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3.3. Container Ship Architecture up to 3 MVA

The following pictures describe the architecture of container ship type that has been tested and

validated.

Electricalarchitecture

Automationarchitecture


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3.4. Devices

The following table gives the lists of the devices included in the tested and validated Compact

ShoreBoX solution:

Designation Reference FW versionHW

versionQuantity

Main Devices

MVEDiSwitchboard

HV Input Cell RM6 NE-B - - 1

Protection RelaySepam T87

Application version v08.01 -

1Base version v8.01 -

UMI version v0745 -

Com. Interface ACE850 TP v0.00 V2.00 1

Temp. Interface MET148 V0150 - 1

Input Transformer Trihal AF 3.3 MVA 6.6 / 0.4 kV - - 1

GFC G7TQ500CS - - 4 or 6

Output Transformer Trihal AF 3.3 MVA 0.4 / 6.6 kV - - 1

MVEDoSwitchboard

HV Output Cell Premset D06H - - 1

Output Grounding Premset D06H-NE - - 1

Output Measurement Premset VTM - - 1

Protection Relay(Main-OUT)Sepam T87


1Base version v8.01 -

UMI version v0745 -

Com Interface (Main-OUT) ACE850 TP v0.00 V2.00 1

Temp. Interface MET148 V0150 - 1

Ship Feeder Premset I06T 1 to 3

Protection Relay(SSI-OUT)

Sepam T87 (*)


1 to 3Base version v8.01 -

UMI version v0745 -Com Interface (SSI-OUT) (*) ACE850 TP v0.00 V2.00 1 to 3

Power Meter PM870 - - 1

Auxiliary Components

GCS CabinetPLC modules

Power Supply BMX CPS 3020 - - 1

Processor BMX P34 2020 V2.50 - 1

Ethernet Interface BMX NOE 0100 V2.60 - 2

Modbus Com BMX NOM 0200 V1.30 - 1

32 Inputs BMX DDI 3202K V2.0 - 1

16 In / 16 Out BMX DDM 3202K V2.0 - 1

LVC CabinetRemote Modules

Eth interface 12I/8O OTB 1E0 DM9LP V2.20 - 1

2 Analog IN TM2 AMI 2HT V2.0 - 3

LVG CabinetRemote Modules


16 Digital IN TM2 DDI 16DT V1.0 - 1

8 Tra OUT TM2 DDO 8TT V1.0 - 1

LVSI CabinetRemote Modules


16 Digital IN TM2 DDI 16DT V1.0 - 3

8 Tra OUT TM2 DDO 8TT V1.0 - 2

Magelis HMI screen HMIGTO6310 - - 1

GSM Gateway TSXETG3021 - - 1

Software

PLC application Compact_ShoreBoX_plc.sta.stu V0.4.1.5 - 1

HMI application Compact_ShoreBoX.vdz V0.4 - 1

(*): Only for Container version


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4. Tests Means

This section makes

its verification and v

4.1. Compact Shore

A prototype of Co

system. It has bee

reproduce actual co

The test performed i

verification

functional te

on-load testi

verification

verification

full Compac

Connection

characteriz

a quick description of the means deployed by

lidation tests on the Compact ShoreBoX solutio

oX Prototype

pact ShoreBoX was built in order to validate

installed in Volta Lab in Grenoble (France) a

ditions of operation.

ncluded

f mechanical integration of devices inside enclo

sting on complete system

ing up to 3MVA

f electrical performances (EMC, sound level, effi

f system safety

ShoreBoX system validation

of additional temperature probes (100x)

tion, fine tuning and validation

Prototype overview

A prototype

manufactured in the

Schneider Electric factory

located Fabrgues

(France) was installed in

our Grenoble laboratory.

This prototype gives theadvantage to Schneider

Electric to test and

validate the system in

real situation.

GFC room

The Grid Frequency

Conversion technology,patented by Schneider

Electric, is a key element

in the shore connection

solution.

GFCs maximize the

solutions flexibility, and

are at the heart of its

energy efficiency and

energy cost savings.

7

chneider Electric to perform

.

the complete design of the

nd connected to the grid to

ure

ciency)

for thermal management

Remote HMI

System was

connected to a

remote control panel

with HMI for external

operation.

Systemmonitoring

Supervision

application was

developed with Power

SCADA Expert and

integrated to the

system.

Powertransformer

Connection to theSchneider Lab MV

network through a

20/6.6kV 1MVA power

transformer for main

supply.

Connection to the

Volta Lab LV network

for auxiliary supply.


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4.2. GFC Platform

The GFC platform was used to simulate the behavior of the Frequency Conversion functional unit

of the Compact ShoreBoX. This section illustrates the Shore Connection GFC platform located in

Montbonnot (France) and gives a quick description of each part composing the platform.

Test platform overview

Up to 10 GFC units can be

connected in parallel.

Automation system of the

Compact ShoreBoX is

developed on this platform.

This system includes HMI,

PLC and LVG OTB

modules.

The platform includes also

some low voltage

switchboards for load

transfer management.

Ship load simulation

This shelter contains a load

network simulating a ship

load.

Inside load and overload

testing.

Load variations.

Short-circuit withstand.

Ship generatorsimulation

A 1MVA GENSET was

temporarily connected for

load transfer and

synchronization tests.


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4.3. Automation Platform

The Compact ShoreBoX system has been fully simulated in order to validate the complete control

and monitoring system, as well as all safety functions. Automation platform is installed on the

Schneider Electric R&D center located in Eybens (France):The tests performed on this platform were:

Verification of technical and functional requirements for PLC application

Verification of environment management (forced ventilation, heating)

Verification of shore to ship interface and safety functions (including safety loop)

Verification of MV intertripping functions

Validation of HMI content and display

It contains the following elements

GFC and LV distribution simulation test bench

HMI

PLC and OTB modules Ship to shore interface relays (LVSI cabinet) switchable between ferry and container ship

architectures

MV protection test bench

Ship and connection point interface simulation bench for ferry

Ship and connection point interface simulation bench for container ship

GFC and LV distributionsimulation test bench

Test bench is dedicated to

verification of technical

requirements for PLC

application.

HMI content and behavior is

also simulated on this test

bench.

MV Protection TestBench

Test bench dedicated to

verify the good operation

of MV intertripping

functions.

It contains Sepam T87

protection relays.

4.4. Simulation Tools

Some tests that cannot be done in real situation were performed on PC platform by using some

calculation software, for example:

Electrical Simulation: Matlab Simulink, ETAP, ATP Thermal simulation: ANSYS Icepak, AmeSim Mechanical simulation: Advance Design, Pro Mechanica


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5. Verification

5.1. Verification Goal

The objective of system verification ('T' of TVD process) is to demonstrate compliance of the

developed system with corresponding technical specifications. The main prerequisite to this

phase is completion of integration phase.

5.2. Verification Tests Results

The following table summarizes the tests efforts done to check the good operation of the

Compact ShoreBoX.

Test name Mean Requirement Result

Environment

Temperature risePrototype +Simulation tools

Endurance test at 3 MVA.Monitoring of 100 temperature test points insideand outside the Compact ShoreBoX.

Passed

Environmentmanagement

Prototype +Simulation tools

Check that the environment inside the CompactShoreBoX is monitored and maintained to thefollowing operating range:[-10;+35]C in normal mode [+35;+40]C with 5% of power deratingRelative humidity


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Resistance to UVradiations

PrototypeThe Compact ShoreBoX must be resistant to UVradiations.

Monitoring

Resistance to corrosion Enclosure samplesTest on sample according ISO 12 944-6:salt mistwater condensation

Passed

Resistance toenvironment

Simulation tools

Resistance to :seismic conditions Eurocode 8

wind effects up to 50 m/ssnow loads up to 4700 N.m

Passed

Performance

Dielectric withstand Prototype

According IEC 61439-1 10.9 and between LVinterconnection:Physical measurements of creepage

distances7.2 kV impulse withstand

Passed

Continuity of theprotection circuit

Prototype

Check correct connection of metallic covers anddoors to the main earthing conductor by physicaltesting as per IEC 62271-202 6.4.

Inject 30Adc on each connection and checkvoltage drop does not exceed 3V.

Passed

Voltage and frequencytolerance

Simulation tools

According IEC/ISO/IEEE 80005-1 5.2:

Continuous voltage variation toleranceContinuous frequency variation toleranceVoltage and frequency transientsUtility voltage drop tolerance

Passed

Voltage harmonicdistortion

GFC platform

According IEC/ISO/IEEE 80005-1 5.2 for no-load conditions:< 3% for individual voltage< 5% for total voltage

Passed

Evaluation of powerefficiency ratio

Prototype

Measured at different levels of power:

> 90 % @ rated power> 90 % @ 50 % of rated power> 80 % @ 25 % of rated power

Passed

Full load and overloadPrototype +GFC platform

Endurance test at full load (2MVA and 3MVA).Different ship load profiles tested.

Passed

Short-circuit withstandGFC platform +Simulation tools

Test done on different phase and neutralconfiguration.

Passed

Ship load variationtesting

GFC platform +Simulation tools

Following item tested:Ship motor startLoad sheddingShip transformer inrush current

Passed


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Compatibility withGenset synchronizer

GFC platform +Simulation platform

Following item tested:Manual couplingAutomatic coupling with Genset synchronizer

Passed

Safety

MV protectionPrototype +Automation platform

Check the good operation of the Medium Voltageprotection relay (Sepam T87).

Passed

System safety Prototype

Following items were tested:Safety loop operationGround check operationFault managementComponent failure mode tests

Passed

Component failurePrototype +Automation platform

Impact of following component failure on globalsystem safety were tested:

safety loop relayspilot wiresearth and neutral wirescircuit breakers

System remains safe at any step of failureoccurrence.

Passed


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6. Validation

6.1. Validation Goal

The goal of the Validation ('V' of TVD process) effort is to make sure that the system meets the

customer expectations for quality, feature set, safety and reusability. To achieve the quality goal,

the team reviewed the marketing documentation, created test cases, and executed these test

cases on an environment representative of a live system. The team also reviewed the Quality

Assurance collateral to make sure that in addition to the marketing requirements, the software

also satisfied expected quality criteria.

6.2. Validation Tests Results

All the validation tests were done on the Compact ShoreBoX prototype.

Test name Requirement Result

Quality

Reception andinstallation of theCompact ShoreBoX

All installation operations are documented in the installation guide:

reception and inspection checklists (accessories, enclosure)managing the Compact ShoreBoX on sitewiring to the grid and connection pointwiring electrical components and utilities$

Installation procedures were checked during prototype installation.

Passed

Commissioning time Commissioning is done by trained Schneider services. 10 days

Maintenance operation

Check that maintenance operations are made easy for the operator:

GFC can be extracted easilyroof is removablefilter boxes are easy to maintain

maintenance procedures allowed to customer are documented

Passed

Training A set of training units can be proposed to the customer. Passed

Customer

documentation

A full set of document is provided to the customer in order tomanage its Compact ShoreBoX: installation guideuser guidemaintenance guideSingle line diagramsmechanical plans

Passed

Feature Set

Conformity withIEC/ISO/IEEE 80005-1

The Compact ShoreBoX was designed and tested in conformity withIEC/ISO/IEEE 80005-1.

Passed

HMI ergonomicCheck that the Compact ShoreBoX HMI is easy to understand by theend user.HMI screens are documented.

Passed


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Test name Requirement Result

Connection anddisconnection to the grid

Manage input switchgear to feed the Compact ShoreBoX with thecustomer grid and check that the Compact ShoreBoX startscorrectly.

Passed

Connection anddisconnection to the ship

Select the desired connection point in case of multiple shipinterfaces and launch an automatic connection procedure.Check correct operation of shore power up sequence in normal andabnormal conditions.Check consistency between procedure progress and informationdisplayed on the HMI.

Passed

Frequency conversionrange

Check that the operator is able to change the output frequency.Check that output frequency can be 50 Hz or 60 Hz.

Passed

Connection timeTime measured between launching a ship power up procedure andenergy availability on connection point.

< 5 min

Energy consumptionCheck that ship energy consumption can be visualized on the powermeter inside the Compact ShoreBoX or on the HMI.Check that HMI can provide a time stamped consumption report.

Passed

Hibernation modeIsolate Compact ShoreBoX from the grid and check that safetyfunctions and environment management are maintained.

Passed

SCADA connectionData of the Compact ShoreBoX can be visualized on SCADAsoftware.

Passed

Operator Safety

Emergency shutdown

operation

Check that emergency shutdown occurs in all situations defined inthe standard IEC/ISO/IEEE 80005-1 4.9.

Check that Compact ShoreBoX cannot be restarted until the fault iscleared.

Passed

Safety equipment foroperator

Compact ShoreBoX is delivered with safety equipment for operator(insulating gloves, rescue hook, VAT).Warning plates are displayed on each room and on the doors of theCompact ShoreBoX.

Passed

AlarmingCheck that in case of default, an alarm is raised by the CompactShoreBoX (siren, flash light) and displayed on the HMI.Check that each alarm on HMI is time stamped.

Passed

Interlocking

Check that the correct interlocking arrangement prevent operator

from dangerous operation.Check interlocking between:

MV switchgearstransformer roomscustomer substation input cell

ship connection pointclosing condition of output breakeropening condition of ship interface grounding system

Passed


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7. Documentation Delivery

The goal of this section ('D' of the TVD process) is to deliver a full set of documentation

necessary for the installation, exploitation and maintenance of the Compact ShoreBoX. For eachdocument, the customer is able to access to it through the link provided in the table below.

Document Localization

Installation guide Provided with the delivery of the Compact ShoreBoX.

User guide Provided with the delivery of the Compact ShoreBoX.

Maintenance guide Provided with the delivery of the Compact ShoreBoX.

Single line diagrams Provided with the delivery of the Compact ShoreBoX.

Training A set of trainings can be proposed to the customer.


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8. Conclusion

The Compact ShoreBoX is a Tested, Validated Documented Solution. All tests were done in

accordance with the Schneider Electric requirements on physical platforms (refer to chapter 4. ofthis document). A final system testing was done on the Compact ShoreBoX prototype according

IEC/ISO/IEEE 80005-1 and IEC 62271-202 standards.

The Verification phase ensures that the Compact ShoreBoX solution performances and safety

level are compliant with the technical specifications and regulations. On-load testing up to 3 MVA

was done on Compact ShoreBoX prototype during verification phase

The Validation phase ensures to customers that the Compact ShoreBoX solution meets their

expectations in terms of quality and reliability of operation.

The following versions of Compact ShoreBoX were validated in accordance with the TVD

program:

Name Version Ship Type Power Level

Compact ShoreBoX Standard

Ferry2 MVA

3 MVA

Container2 MVA

3 MVA

These architectures met the TVD standard for Schneider Electric. This ensures a high level of

reliability and safety of the solution regarding its performance during operation, and therefore,maximizes customer satisfaction.

Architectures listed above have a dedicated technical support and supported by Schneider

Electric continuous engineering team.


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9. Glossary

EMC : ElectroMagnetic Compatibility

GFC : Grid Frequency ConverterHMI : Human Machine Interface

MAIN-IN : Main input breaker

MAIN-OUT : Main output breaker

LAN : Local Area Network

LV : Low Voltage

MARPOL : MARitime POLlution

MV : Medium Voltage

MVEDi : Input Medium Voltage Electrical Distribution switchboard

MVEDo : Output Medium Voltage Electrical Distribution switchboard

PLC : Programmable Logic Controller

Pn : Nominal power of the Compact ShoreBoXSCADA : Supervisory Control And Data Acquisition

SSI-GND : Shore to Ship Interface grounding breaker

SSI-OUT : Shore to Ship Interface feeder

TRAi : Input Transformer unit

TRAo : Output Transformer unit

TVD : Tested, Validated and Documented

VAT : Voltage Absence Tester


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2014 Schneider Electric All RightsReserved

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Compact ShoreBoX is a trademark of Schneider Electric. Other trademarks used herein are the property of theirrespective owners.

Schneider Electric Industries SAS

Head Office

35, rue Joseph Monier

92506 Rueil-Malmaison Cedex

FRANCE

www.schneider-electric.com

Due to evolution of standards and equipment,characteristics indicated in texts and images in thisdocument are binding only after confirmation by our

departments.

TVD_MAR_30.0.0 01/2014

Documents

TVDS Report CompactShoreBoX Rev01 ENG