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TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR STEAM TURBINES ISOMAG ISOMAG

TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

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Page 1: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

TURBINE SEALS

LUBRICATION AND BEARING PROTECTION FOR STEAM TURBINES

ISOMAGISOMAG

Page 2: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

IS LEAKING STEAM GETTING INTO YOUR

TURBINE OIL ?

Page 3: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

HOW FREQUENTLY DO YOU NEED TO

DRAIN WATER FROM YOUR TURBINE OIL ?

Page 4: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

DO CARBON BOXES EVER LEAK STEAM ?

Page 5: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

LABYRINTH SEALS RESTRICT STEAM FROM YOUR OIL

Page 6: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

LABYRINTH SEALS DO NOT SEAL STEAM

FROM YOUR OIL

Page 7: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

WOULD TURBINE BEARINGS LAST

LONGER WITHOUT STEAM & WATER

CONTAMINATION ?

Page 8: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

HH22O + OIL = SLUDGEO + OIL = SLUDGE

Page 9: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

CONTAMINATING TURBINE OIL

Page 10: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

THE PROBLEMTHE PROBLEMHigh pressure steam is trying to escape past the carbon rings in the carbon boxes.

Carbon rings wear and progressively leak more.

Labyrinth bearing seals only slow down the leaking steam, they will not stop it.

Leaks from the carbon box are adjacent to and directed at the labyrinths.

Page 11: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

HIGH PRESSURE STEAM

OIL

CARBON BOXES

BEARING SEALSBEARING SEAL

OIL

TYPICAL TURBINETYPICAL TURBINE

Page 12: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

TYPICAL I.D. ONE PIECE TYPICAL I.D. ONE PIECE OEM LABYRINTH OEM LABYRINTH

Page 13: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

TYPICAL O.D. ONE PIECE TYPICAL O.D. ONE PIECE OEM LABYRINTH OEM LABYRINTH

Page 14: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

TYPICAL TWO PIECE TYPICAL TWO PIECE REPLACEMENT LABYRINTH REPLACEMENT LABYRINTH

Page 15: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

FLAT FACE FLAT FACE MECHANICAL SEALMECHANICAL SEAL

Page 16: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

SEALING CHOICESSEALING CHOICESONE PIECE LABYRINTH OPEN LEAK PATH

MECHANICAL SEAL

TWO PIECE LABYRINTH OPEN LEAK PATH

NO LEAK PATH TOTALLY SEALED

Page 17: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

FLAT FACE FLAT FACE MECHANICAL SEALSMECHANICAL SEALS

PROVEN TECHNOLOGY

PRECISION LAPPED SEALING FACES

HERMETIC SEALING

LOW FRICTION

NO SHAFT FRETTING

Page 18: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

ISOMAGISOMAGTechnology leader in

precision flat face sealing and protection of

industrial bearing and lubrication systems

Page 19: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

ISOMAGISOMAGHOW TO HOW TO SELECT SELECT

TURBINE SEALSTURBINE SEALS

Page 20: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

TYPICAL HORIZONTAL TYPICAL HORIZONTAL SPLIT CASE TURBINESPLIT CASE TURBINE

Page 21: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

HIGH PRESSURE STEAM

OIL

CARBON BOXES

BEARING SEALSBEARING SEAL

OIL

NEEDS 3 SEALSNEEDS 3 SEALS

Page 22: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

1. Drive end 1. Drive end ““OUTBOARDOUTBOARD””

2. Drive end 2. Drive end ““INBOARDINBOARD””

3. Governor end 3. Governor end ““INBOARDINBOARD””

Page 23: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

Different turbine housingsDifferent turbine housings3 most common configurations3 most common configurations

Page 24: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

ISOMAGISOMAG

MAGNUM-S

CARTRIDGE SEAL

RSA

COMPONENT SEAL

Page 25: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

MAGNUMMAGNUM––S Cartridge SealS Cartridge SealBuilt to fit Built to fit ““MALEMALE”” & & ““FEMALEFEMALE”” turbine turbine housings and standard cross section housings and standard cross section straight straight ““STRAIGHTSTRAIGHT”” housings.housings.

RSA Component SealRSA Component SealCompact cross section for narrow cross Compact cross section for narrow cross section section ““STRAIGHTSTRAIGHT”” housings.housings.

Page 26: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

INSIDE THE MAGNUMINSIDE THE MAGNUM--S S CARTRIDGE SEALCARTRIDGE SEAL

Page 27: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

MAGNUM MAGNUM -- S MALE FITS MALE FIT

Page 28: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

MALE HOUSINGMALE HOUSING

SEALS FIT HERE

Page 29: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

MAGNUM MAGNUM -- S FEMALE FITS FEMALE FIT

Page 30: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

MAGNUM MAGNUM -- S FEMALE FITS FEMALE FIT

MAGNUM-S

DRIVE END

Page 31: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

INSIDE THE RSAINSIDE THE RSA

Page 32: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

RSA INSIDE FITRSA INSIDE FIT

Page 33: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

RSA INSIDE FITRSA INSIDE FITRSA STATIONARY RSA ROTOR

Page 34: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

STRAIGHT HOUSINGSTRAIGHT HOUSING

SEALS FIT HERE

Page 35: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

RSA with RSA with STEAM DEFLECTORSTEAM DEFLECTOR

Page 36: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

RSA & STEAM DEFLECTORRSA & STEAM DEFLECTOR

STEAM DEFLECTOR

RSA SEAL

Page 37: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

RSA OUTSIDE FITRSA OUTSIDE FIT

Page 38: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

STEAM DEFLECTORSSTEAM DEFLECTORSA steam defector is a metal disc attached to the shaft and located between the carbon box and the seal. It is normally constructed of 416 or 17-4ph low expansion stainless steel. The deflector is manufactured to heat shrink to the turbine shaft with an inside diameter .002”to .003” smaller than the shaft diameter.

Use a steam deflector when the steam leaking from the carbon box is in excess of 300 degrees F.

Page 39: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

MEASURE IT RIGHTMEASURE IT RIGHT3 DECIMAL PLACES

.001 INCH

Page 40: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

RECORD THE DIMENSIONSRECORD THE DIMENSIONS

Page 41: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

ISOMAGISOMAGHOW TO HOW TO INSTALL INSTALL

TURBINE SEALSTURBINE SEALS

Page 42: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

1. Smooth sharp edges from keyways and steps.

2. Lightly lubricate rotor o-ring.

3. Slide seals into position on shaft.

SMOOTH EDGES

Page 43: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

4. Lift rotating assembly5. Lower rotating assembly into lower housing … while…

Page 44: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

6. Guiding seals into position

Page 45: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

7. RSA seal only, gently push rotor up to the stationary (you will feel the magnets pull the rotor and stationary together)

8. Finish turbine assembly

9. You are finished

Page 46: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

•Seals Out Contaminants

•Seals In Lubrication

•Stops thermal cycle aspiration of air and vapor into bearings

Maximum Sealing = Maximum Protection

ISOMAGISOMAG

Page 47: TURBINE SEALS LUBRICATION AND BEARING PROTECTION FOR …laoreng.co.il/_Uploads/dbsAttachedFiles/55TURBINE.pdf · turbine seals lubrication and bearing protection for steam turbines

Turbines do not have to Turbines do not have to look like this look like this