Tukon2100Brochure Final 0302

8/3/2019 Tukon2100Brochure Final 0302

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Tukon 2100

Microindentation/ Vickers Hardness Tester

Tukon2100


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Tukon 2100: Precision.

Consistency. Flexibility.

State-of-the-art sensors and closed-loop

control technology combine to make the Tukon

2100 the most precise, consistent and accurate

instrument for hardness testing. Unlike

traditional microhardness testers which use

dead weights and dashpots to apply

indentation loads, the Tukon 2100 is built

around precision force sensors and

electromechanical drive systems to produce the

most repeatable, error-free, and accurate testresults. The Tukon 2100 is an instrument that

you can depend on day after day. Youll get

results you can trust and significant

improvements in throughput and productivity.

Freedom to Perform: Configure

Your Instrument and Test

The Tukon 2100 offers new freedom andflexibility to microhardness testing by

letting you configure your system to meet

your specific testing needs. Choose the force

sensor and optics that best fit your

application, and mount them on the

Tukons unique 5-station turret. Choose

from a variety of accessories for

microhardness testing, designed with

decades of Instron, and Wilson Instruments

knowledge and experience.

Get ready to experience the unparalleled

flexibility of testing with the Tukon 2100's

virtually unlimited combinations of

precision, test force, loading rate, dwell

time, and unloading rate. With this

machine, your research and quality control

testing will reach new levels of productivity

and confidence.

The Tukon 2100:

A Standard of Excellence

Historically, Wilson Instruments' Tukon 2100microhardness testers have been the standardto which all other dead weight testers arecompared. The new Tukon 2100 will continue

to set the same standard of excellence towhich modern hardness testing instrumentswill be compared.

The Instrument for Determining

Vickers and Knoop Hardness

Tukon 2100 with optional x-y stage and universal clamp and levering device

The unique 5-station turret allows users to mount one or two load

with indenters and up to three or four objectives for maximum tes

flexibility and throughput.

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Learn more at: www.Instron.comClosed-Loop Control:

Dimensions in Accuracy and

Repeatability

Traditional microhardness machines use a

series of stacked dead weights to apply the

indentation load to the surface of the sample.

A series of levers and knobs allows you to pickfrom a limited number of weights, and a

dashpot, or cam, determines how fast the

weight contacts the sample once the weight is

released. Despite a number of potential

errors, this type of testing has been used for

decades. With the Tukon 2100, those potential

errors are all but eliminated.

Superior Test Control

The traditional hardness testing systems

described above are "open-loop" design.

They lack the ability to measure and ensure

that the proper loading conditions have been

achieved. The Tukon 2100 uses "closed-loop"

control technology to measure and control the

force applied to the sample. The result is

improved accuracy, and dramatically

improved flexibility. Now there is a virtually

unlimited selection of test loads and loading/unloading rates for virtually any test

condition imaginable.

Superior Accuracy

One of the many sources of inaccurate results

is the improper application of the indenter

load. Traditional systems have mechanical

components that can wear over time,

resulting in overshoot and higher thanexpected loads. The result is potentially,

inaccurate hardness readings. The control

system in the Tukon 2100 virtually eliminates

overshoot through sophisticated algorithms

that detect contact with the surface and

anticipate the maximum desired test load.

Available Features and Benefits

I Closed-loop control - superior accuracy and repeatabilityI Virtually unlimited testing conditions - superior flexibilityI 5-station turret - configure the system to meet your needsI Precision manual and automatic x-y stages - exact placement of indentationsI 2 force ranges (10 gf - 1 kgf, 300 gf - 30 kgf) - covers the bulk of testing needsI Less set-up time than traditional testers - more testing timeI Automatic test cycle - more consistent test conditions and resultsI User-adjustable load application time: 0.1 to 99 secondsI User-adjustable dwell times: 0.1 to 99 secondsI Overload protection - virtually eliminates load cell and indenter damageI R2-232 serial port - send results directly to the printerI I/O port - allows use of external devices such as alarms, robots, or switchesI Optional automatic turret - for ease of use and productivityI Optional AutoTest Assistant - for improved productivityI Complies with ASTM E384, E92 and ISO 6507I Backed by 2-year warranty and the worlds largest factory service organization

Superior Repeatability

Accurate results depend on the ability to

produce consistent, repeatable test conditions.

The Tukon 2100 is in a class by itself in this

category by virtue of the control it has over

loading rate, dwell time, and unloading rate.

Superior Productivity

Since the application and removal of the test

loads are fully automatic, repeatability is

improved, testing time is reduced, and

throughput is increased. Costly and time

consuming rework is eliminated.


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The Tukon 2100 tester is ideal for quality

assurance, quality control, research and

development and metallurgical departments.

It can be used to monitor hardness during

development, fabrication, heat treatment and

the performance analysis of a variety of

products and components.

The Tukon 2100 with a precision x-y stage

makes it possible to locate indentations

accurately. The Vickers indenter, allows

crystals as small as 7 may be tested, while

with the Knoop indenter, allows crystals less

than 20 long may be tested. Ferrous and

non-ferrous coatings, sheet, foil and fine

drawn wire can be tested for through

hardness and surface hardness variations due

to fabrication. Induction, carburized, nitrided

and cyanided case hardness can be tested, as

well as electroplated, galvanized and plasma

sprayed surfaces. The most common test done

with a microindentation tester is for the

determination of case depth on carburized

parts. A Tukon 2100 with the fully automated

AutoTest Assistant PremiumAutoTest Assistant Premium option can

determine case depth automatically without

operator measurement of the indent size.

Other applications including hardness testing

of welded sections, small precision parts such

as screw machine products, stampings and

metal bearings, tiny watch gears, ends of

balance staff pivots, hair-springs, pellets of

pen points, hypodermic needles and electricalconnectors, PC board terminals, screws and

other fastening and retaining devices can also

be tested for microhardness using the Tukon

2100. Wilson Instruments offers a wide

variety of standard and custom mounting

fixtures to suit your testing needs. A few of

these accessory fixtures are shown.

G

The Tukon 2100 in Action

G

Accessories

Universal Clamp and Leveling Device

Used to hold mounted-type samples and other

similar samples

Turntable Vise

Used to clamp wide variety of samples

in test position

G

G

V-Testing Cradle

Recommended for holding small

cylindrical pieces

Test Blocks

Used to check the accuracy of the Tukon 2100,

these blocks are calibrated at the Instron-

Wilson Standards Laboratory and help ensure

the validity of your tests

G

G

X-Y Stage

Precision ball bearing design for accurate

test location

Vickers and Knoop Indenters

Certified for accuracy at the Instron-Wilson

standards laboratory


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ByformulaHV

=2PsinT 2_D

Where:

P=appliedload(kgf)

D=meandia

gonaloftheindentation

(mm)

T=anglebetw

eenoppositefac

esofthediamond=

136

Vickers Scale

The Vickers hardness is calculated by dividing

the applied force by the surface area of the

indentation. A table allows calculation of theVickers number once the diagonals of the

indentation have been measured. A Vickers

indenter is a diamond, ground to a square-

based pyramid with a 136 angle between

faces and leaves a square indentation with an

diagonal length that is about 7 times the

depth of the indentation. The micro Vickers

test force range (10 gf to 1 kgf) is used for

applications similar to the Knoop method.

The macro Vickers test force range (above1 kgf) is generally used for larger specimens

that could also be tested using Rockwell or

Brinell testers.

Microindentation is used on test specimens

with a thickness or area that is insufficient

to accommodate the larger indentations ofother test scales and typically uses 10 gf to

30 kgf forces and small pointed diamond

indenters. Test specimens must be well

finished and free of imperfections to allow

the hardness values to be determined by

optical measurements with a high powered

microscope.

Knoop Scale

The Knoop hardness is calculated by dividing

the applied force by the projected area of the

indentation. A Knoop indenter is a diamond,ground to a elongated pyramidal form and

produces an elongated indentation, with

approximately a 7:1 ratio between the long

and short diagonals, and a 30:1 ratio between

the length and depth of the indentation. The

172 30' longitudinal angle and 130 0'

transverse angle of the pyramid shaped Knoop

indenter allows accurate measurement of

small force indentations. A table provides the

Knoop hardness value once the length of theindentation has been measured. The Knoop

indenter, is extremely useful in testing hard,

brittle material like glass and coatings.

Knoop testing uses 10 gf to 1 kgf test forces.

What is Microindentation Testing?

User InterfaceBright, backlite

display, for test

results, tester

status, statistics.

Icon keys for

printing and

statistics.

Soft keys, with

memory for

scale selection

and access to

all features.

Key board for

alphanumeric

input.


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The MicroRockwell Tester An Alternative to the Tukon 2100

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Three Versions Available

1. AutoTest Assistant BasicI PC-based video indent measuring systemI Manual measurementsI Automatic measurements using

image analysis

2. AutoTest Assistant Plus

I All features included in AutoTestAssistant Basic

I Fully automatic motorized stage witha variety of software tools to automateyour time-consuming repetitivetesting routines

3. AutoTest Assistant PremiumI All features included in AutoTest

Assistant BasicI Premium with the addition of an

automatic turret to allow operator-freetesting and measurements

The MicroRockwell hardness tester is a

hybrid instrument that combines typical

microhardness test loads and a depth

measurement system to perform high speed

direct reading microhardness tests. The

MicroRockwell hardness tester is faster and

easier to use than microhardness testers,

because it eliminates the need to visually

measure the microindentation. It can testthin metals and it can do a large number of

tests on a smaller surface area. It is

unmatched for high-speed applications like

the production testing of razor blades,

surgical instruments, bearings and parts and

other small or thin components.

Features

I High-speed 15 seconds per test

I Fully automatic testing cycle

I No optical measurements

I Rockwell depth measurement

I Test results converted to Vickers,Knoop or Rockwell

I 500 gf and 1000 gf test forces

I Truncated Vickers indenter

I Closed-loop test force system

I Available with the AutoTest AssistantPlus automation option

I Do you perform multiple tests onsimilar parts?

I Is reducing the testing time importantto you?

I Do you want to eliminate operatormeasurement errors?

I Are you testing where the indent can notbe measured optically?

MicroRockwell

are testers with optional equipment

If you are looking for a way to lower your

testing costs while maintaining strict

compliance with ASTM standards, the

AutoTest Assistant PC options could be justwhat you need. The AutoTest Assistant series

is a full range of PC-based options that can

reduce your microindentation testing costs.

Beginning with an easy-to-use video

measuring option and progressing to a fully

automatic system, the AutoTest Assistant

series offers unmatched flexibility and

features.

Features

I Auto-focusI Automatic indent measuring capabilities

using image analysis-standardI High resolution video camera

Call for more information 800-695-4273

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Tukon 2100 shown with the AutoTest Assistant Premium option


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GENERAL

Test force ranges

10 gf to 1000 gf and/ or

300 gf to 30 kgf

Test force selection

Automatic

Test force accuracy

1.5%200 gf

Loading mechanism

Motorized closed-loop automatic

loading and unloading

Loading speed

Variable, user defined

Dwell time

Variable 0.1 to 99 sec.

Vertical capacity

101 mm (4.0 in)

Throat depth

165 mm ( 6.5 in)

Jog speed

500 mm per min

Turret5 position, 288 rotating

mounting available for 1

indenter and 4 objectives or for

2 indenters and 3 objectives

Operating temperature range

10 C to 38 C (50 F to 100 F)

Humidity

10% to 90% non condensing

Power requirements

100, 120, 220, 240 VAC

50/ 60 cycle single phase

370 Watts

Fuse

3 amp slow blow

Specifications

Many other options are available, from computer automated systems to standard specimen fixtures.Please call for more information 800-695-4273.

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Height, width, depth

952 mm (37.5 in),

554 mm (21.8 in)597 mm (23.5 in)

Weight

68 kg (150 lbs)

Standards

ASTM E384, E92, ISO 6507

USER INTERFACE

Result display

Length of diagonal, hardness,

converted value and test force N,

Kgf.

Result display resolution

0.1HK or HV

Test control panel

Turret position indicators and

indicator lamps. Start test, stop

test, jog, fine focus and light

intensity

MEASURING MICROSCOPE

Min. graduation

0.03 mm @ 50X

Eyepiece

Dual line filar eyepiece with

10X magnification

Measuring objectives available

4X 10X 20X 40X 50X 60X

Total magnification available

40X 100X 200X 400X 500X 600X

Optical functions

Adjustable aperture and field

diaphragms polarizing filter

Light source12 volt 30 watt Halogen

Light filter

Green, blue, grey and polarize

SAMPLE MOUNTING

Stage (optional)

Manual precision x-y

ball bearing stage, light or

heavy load

Stage dimensions

90 mm x 90 mm

(3.5 in x 3.5 in)

Movement

25.4 mm (1 in) each axis

Movement graduation

0.025 mm (0.001in)

DATA ANALYSIS

Memory

1000 test results

Data output

Adjustable Bi-directional

RS-232C,I\O Port TTL

Hardness conversion

Per ASTM E140, ASTM A370,

DIN 50150

Statistics

Total tests, highest hardness,

lowest hardness, range,

standard deviation, average


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WB1155

USA-WILSON INSTRUMENTS

Corporate Headquarters andNorth American Sales Center

Tel: +1 800 695 4273

CANADA

Toronto Tel:+1 905 333 9123+1 800 461 9123

SOUTH AMERICA, CENTRALAMERICA, MEXICO & CARIBBEAN

BrazilSao Paulo Tel: +55 11 4195 8160

CaribbeanSalti llo, Mexico Tel: +52 8 439 0127

MexicoSaltillo Tel: +52 8 439 1419

South America and Central AmericaSalti llo, Mexico Tel: +52 8 439 0171

EUROPE/ASIA/AUSTRALIA-WOLPERT

Netherlands Tel:+31 43 3520209Wilson-Wolpert MetrologyEurope BV6200 AA Maastright

For information on Wilson-Wolpert products and services call your local sales and technical support offices:

Instron, Wilson, and Wolpert, and Rockwell are trademarks of Instron Corporation. Microsoft, Windows and Windows NT are U.S. registered trademarks of Microsoft Corporation.Copyright Instron 2002. All rights r eserved. All of the specifications shown in this brochure are subject to change without notice. Instron is a registered trademark of Instron Corporation.

Instron Corporation100 Royall Street,

Canton, MA 02021-1089 USA

Tel:.+1 800 695 4273

. +1 781 575 6000

Fax +1 781 575 5751

www.instron.com

Tukon 2100 Dimensions

Documents

Tukon2100Brochure Final 0302