Laser cuttingTubemaster 110 DC015

To e� ectively cut tubes and pro� les up to Ø110 mm

T e c h n i c a l D a t a s h e e t

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T u b e m a s t e r

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

• Machine frame is a compact, stress-relieved weldment• The system is designed specifically for 3 or 4 axis laser

tube processing. The system allows pipes up to 110mm, square profiles to 80x80mm, with a max length of 7000 mm (optional up to 13000 mm). Automatic loading, positioning and cutting

• Machining of tube profiles of different cross-sections (round, square, rectangular, oval, etc.)

• Processing of tubes with a wall thickness of 1 to 5 mm and a diameter range of 20 to 110 mm

• Max tube diameter - 600 mm • The machine axes are driven by Siemens servo motors and

preloaded ball screws. The drive of the tube linear transport is a rack and pinion with helical teeth

• 5 lifting areas with lifting belt• Pneumatic tube lifter• Tube loading magazine

150-fold savings of CO2 slab laser verses conventional laser technology!

• CO2 Slab laser makes conventional gas circulation sys-tems, such as Roots pumps and turbines, superfluous. The built-in laser head premix gas bottle is enough for about 12-18 months of continuous use. Consumption only 0.2l / h instead of the previous 30 l / h

• Also savings in energy costs, due to no blowers.

4 CNC Siemens 840 D (RAM 3 MB RAM, 2GB Hard Drive

4 Rofin Sinar resonator DC 015 (1500 W)4 Extremely modern gas supply system - gas

mixture and pressure control in the range of 0 to 22 bar

4 CNC-controlled laser head4 1.5’’ laser cutting head Precitec with 5’’ or

7.5’’ lens4 Capacitive height Sensing of Precitec in Z

axis4 4-jaw turntable

4 Steady rest4 LED laser pointer for easy machine and

workpiece positioning4 Bundle system for pipes (L = 7000 mm)4 Very modern lens cooling system4 Torit system DFPRO - flue gas filtration and

extraction system4 Graphically supported software4 Protective covers for laser class 14 Manual

Standard configuration:

Technical Specifications TUBEMASTER 110 DC015

Axis travel:

Х 7000 mm (optional: 13000 mm)Y 350 mmZ 120 mm

A1 360°A2 360°

Max. positioning speed

X 120 m/minY 60 m/minZ 60 m/min

A1, A2 0–120 rpmWorking height ±1000 mmMax. load capacity 30 kg/mWorkpiece length 3500–7000 mm (optional 13000 mm)Range of dimensions - round pipes 20–110 mm

Technical Specifications TUBEMASTER 110 DC015Range of dimensions, square tubes 20х20 – 80х80 mmRange of dimensions - rectangular and oval tubes 20х30 – 50х100 mmPositioning accuracy in X, Z axes ±0.01mmPositioning accuracy in Y-axis ±0.05 mmRepeatability ±0.025 mmLaser ROFIN SINAR DC 015 CO2 Laser 1.5Power consumption 29 kWBeam power 1.5 kWVoltage 3 х 400 V (±10%), 50 HzGrounding 5 Ohm or lowerAir pressure 6 barTotal power consumption 65 kW

Weight 12500 kg

w w w . k a a s t . d e

T u b e m a s t e r

*The above specifi cations are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

• Very compact and low maintenance design• High beam quality, excellent composition• No heat exchanger for gas and turbine cooling, the pump

starts only once in 72 hours.• Low optical losses• Low maintenance: no moving parts, copper mirrors without

special coating, the diamond window is the only transmis-sive element

• No external gas cylinders• Extremely low laser gas consumption (0.1 l / hour. Replace

the internal gas cylinder only 1x per year)• Very high beam quality and cutting speeds that are well

above (by 10-15%) the achievable cutting speeds of a con-ventional laser

• The operating and maintenance costs of this system are signifi cantly lower than that of a conventional CO2 laser

• The entire beam guide path is fi lled with air barrier for protection against the penetration of dirt particles and impurities. To prevent overheating, the transmissive optics are actively cooled

• One mirror system for beam guidance and redirection. The laser beam passes through only 2 optics (1 mirror and 1 lens)

• All systems are delivered with a cutting head and remov-able 5” and 7.5” lens cassettes that do not require cutting head calibration after replacement

• Extraction of fumes and vapors that arise during the pro-cessing occurs via special suction channels - a vacuum and fi ltration system is included

• The system is equipped with a fi xed bezel for machining long pipes with a maximum diameter of 110 mm

• Welding applications possible by using a special laser head• The basic equipment includes an automatic loading device.

Optionally, the system can be upgraded with a discharge and sorting device

This type of laser is characterized by the following special features:

Optional confi guration:■ ROFIN SINAR DC 020 Resonator (200–2000 W)■ ROFIN SINAR DC 025 Resonator (250–2500 W)■ ROFIN SINAR DC 030 Resonator (300–3000 W)■ ROFIN SINAR DC 035 Resonator (300–3500 W)■ Network Card■ Siemens S7 remote diagnostic function■ RS-232 - port■ Compressed air fi lters■ Unloading system for pipes and profi les up to L = 3000 mm■ NC controlled tube catchers■ Pneumatically controlled tube catchers (L = 1m)■ Longer loading and unloading equipment

-Graphic Rofi n Sinar CO2 Slab Laser

Laserbeam

Cylindrical mirror

Spherical mirror & power sensor Cabinfi lter Spherical mirrorPassive refl ector

Diamond windowFront resonator mirrorRear resonator mirror

Electrodes (Slabs)