Alpha-Center HP engl - kaast-cnc.com HP_engl.pdf · Alpha-Center HP High End center for ... CK45 (DIN), 1045 (ASTM) Face Mill Cutter: 50 mm Spindle Speed: 4,000 rpm Cutting Feed:

CNC Vertical Machining Center

Alpha-Center HPHigh End center for heavy and advanced milling applications

T e c h n i c a l D a t a s h e e t

w w w . k a a s t . d e

A l p h a - C e n t e r H P

*The above specifi cations are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: [email protected]

The high-quality MEEHANITE casting ensures a long-lasting stability and accuracy. Each Alpha Center cast frame has been tested in the produc-tion of authorized Meehanite foundries and logged

Technical specifi cations Alpha-Center HP

760 815 1050 1300 1630 2060

CNC controller M 70

X-axis travel mm 762 (30.0’’) 815 (32.08’’) 1050 (14.33’’) 1300 (51.18’’) 1630 (64.17’’) 2060 (81.10’’)

Y-axis travel mm 435 (17.12’’) 540 (21.26’’) 850 (33.36’’)

Z-axis travel mm 520 (20.47’’) 560 (22.04’’) 815 (32.08’’)

Spindle-to-table distance mm75-595

(2.95-23.42’’)75-635 (2.95-25.00’’) 100-915 (3.93-36.02’’)

Distance center spindle Z-axis cover

mm 450 (17.71’’) 550 (21.65’’) 860 (33.85’’)

Dimensions table mm910x400

(35.82x15.74’’)950x480

(37.40x18.89’’)1200x480

(47.24x18.89’’)1450x480

(57.08x18.89’’)1750x800

(68.89x31.49’’)2150x800

(84.64x31.49’’)

Dimensions of T-slots mm18x80x4

(0.70x3.15x0.15’’)18x80x5 (0.70x3.15x0.19’’) 18x125x6 (0.70x4.92x0.23’’)

Max. table load capacity kg 1000 (2,200 lbs) 1200 (2,640 lbs) 1300 (2,860 lbs) 1400 (3,080 lbs) 3000 (6,600 lbs) 4000 (8,800 lbs)Max. spindle speed kW 18 (24 Hp) 35 (47 Hp)Spindle speed rpm 14.000Spindle taper BT40 - DIN-HSKRapid X-, Y-, Z-axis m/min 48, 48 (1.872’’/min), 36 (1.404’’/min) 36, 36 (1.404’’/min), 30 (1.170’/min)Feed rate X-,Y-, Z-axis m/min 12, 12, 12 (468’/min)Positioning accuracy mm ±0.005 (0.0004”)Repeatability mm ±0.003 (0.0001”)Number of pockets pc. 28 36Max. tool diameter mm 65 (2.55’’)Max. tool diameterwithout adjacent tool

mm 130 (5.11’’)

Max. tool length mm 250 (9.84’’) 350 (13.78’’)Max. tool weight kg 7 (15.4 lbs)Tool change time Sec. 1.9Chip disposal Chip conveyor chainLoad KVA 25 35

Floorspace mm3145x2200

(123.81x86.61’’)3800x2280

(149.60x89.76’’)4200x2280

(165.35x89.76’’)4700x2280

(185.03x89.76’’)5150x3580

(202.75x140.94’’)6150x3580

(242.12x140.94’’)

Weight kg 4500 (9,900 lbs) 6280 (13,816 lbs) 7180 (15,796 lbs) 7980 (17,556 lbs)13000 (28,600

lbs)15200 (33,440 lbs)

Item-No. 6730001 6730002 6730003 6730004 6730005 6730006

✔ CNC Mitsubishi M 720 V - Navi Mill✔ BT40 - DIN-HSK✔ Tool magazine for 36 tools (changing arm)✔ Full protection cabin with “Top Close”✔ Halogen work light✔ Coolant ring around spindle✔ Portable electric handwheel✔ Belt chip conveyor✔ Oil separator✔ Tempered main motor fl ange plate✔ Z-axis as fl at guideways (from 815 HP)✔ Warning light✔ RS232 interface Ethernet, CF✔ Automatic lubrication

✔ Compressed air gun✔ Coolant spray gun✔ Chip collecting container✔ THK linear guides X and Y, Z-fl at guide✔ KTR Couplings✔ Operating tools✔ Machine feet✔ Chip fl ushing system✔ Main spindle with 6-disc storage✔ Spindle nose with sealing air✔ Pneumatic support Z axis✔ Manual

Standard confi guration:




NC-Trainer

THK NR type linear guides for heavy processing, high axial load capacity and rapid movement

High-precision guides, ideal for fast speeds and high positioning accuracy and repeatability

The ideal dynamic properties of the type NR and resistance to vibrations and shock loads are the preferred parameters for use in ma-chine tools. Compared to roller bearing guides the static load ratings are higher, although the type NR has a more compact design

Direct drive

Spindle cartridges

Belt drive

Optional confi guration:■ Mitsubishi M 720 / M 730■ CNC Fanuc Oi MC■ IKZ 35/50 bar with double fi lter■ Automatic tool measurement with wear

measurement■ Automatic work piece location measurement and

coordinate rotation■ Linear scales■ Cooled ball screw drives■ Big tool management■ Oil mist exhaust ventilation■ NC rotary tables - 4 axis■ Called Tilting tables - 4/5 axis■ Cold-air - air exit 4 ° - 6 °■ Direct drive 15,000 rpm■ Stand-alone control panel




Brankamp Machine- and collision monitoring

Various options for 4th & 5th axis

Thermal stability by 3 separate cooling circuits

The high-performance cooling system ensures optimum temperature stability of the main spindle (cooling circuit 1 & 2) and in parallel with circuit 3, it prevents a heat trans-fer of the main motor to the spindle. This innovative system ensures constant tempera-ture conditions and high-precision milling.

Thermal stability by 3 separate cooling circuits

The high-performance cooling system ensures optimum temperature stability of the main spindle (cooling circuit 1 & 2) and in parallel with circuit 3, it prevents a heat trans-fer of the main motor to the spindle. This innovative system ensures constant tempera-ture conditions and high-precision milling.




Mitsubishi

Fanuc

Heidenhain

Control options Advanced eco-friendly coolant

All machining centers measured by DI DGQ 3441 and compensated. Even a QC 10-circle shape is done

KTR couplings

In all machines of the new Alpha Center series quality ROTEX ® GS KTR couplings are used.

Coupling descriptionROTEX ® GS is a three-part, free of play under preten-sion, axial plug coupling. For critical applications they offer backlash-free torque transmission with rigidity and vibration damping.




Structure

Reinforced Frame ConstructionInternal ribs of each keycasting ele-ments are enforced for deformation-resistant and anti-damping vibration.

A Rigid ColumZ axis employs robust slide way to ensures high rigidity and high clamp-ing performance to absorb cutting re-action force at the time of high torque machining. (except X axis travel under 760mm model)

Head Stock Thermal ControlTechnology of coolant circulated inside the casting headstock to maintain the constant temperature to prevent deformation which generated by spindle during cutting.

Double Anchored BallscrewEnhance high speed cutting rigidity and 100% laser track and ball bar collaboration test to ensure geometry accuracy.

THK NR LMGLeast friction coeffi cient and pre-load for clearance-free between moving surface, precise ball linear guide ways are most compatible for fast movement and high posi-tioning and repeatabillity accuracy.

Golden Triangular FrameIn optimum span of bed base and guide ways supports the superior acceleration and deceleration movement.

Scientifi c Technology SupportDigital FEA (Finite Element Analysis) sci-entifi cally demonstrates rigid structure and approves excellent dynamic accu-racy and vibration absorb by advanced digital assay tool.




Spindle Feature

Cutting Application

High precision NSK 4+2 bearings support the cutting reaction and keep longer running without the damage of burning with using high speed and high rigidity spindle.

Soft Material Hard Material

Hard Material

Alpha-Center HPkeep longer running without the damage of burning with using

Cutting Application

high speed and high rigidity spindle.

Material: A6061 Aluminium Face Mill Cutter: 50 mmSpindle Speed: 10,500 rpmCutting Feed: 9,525 mm/min Widt: 28.4 mm Depth: 5.3 mm Removal Rate: 1435 cc/min

Material: S45C Steel (JIS), CK45 (DIN), 1045 (ASTM) Face Mill Cutter: 50 mmSpindle Speed: 4,000 rpmCutting Feed: 12,827 mm/min Widt: 28 mm Depth: 1.27 mm Removal Rate: 456 cc/min

End Mill Cutter: 19.5 mm Spindle Speed: 11,500 rpmCutting Feed: 8,255 mm/min Widt: 12 mm Depth: 12.5 mm Removal Rate: 1238 cc/min

End Mill Cutter: 50 mm Spindle Speed: 4,000 rpmCutting Feed: 2,032 mm/min Widt: 4.1 mm Depth: 17 mm Removal Rate: 142 cc/min

Soft Material



*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: [email protected]

Laser Ball Bar

Mitsubishi ControlMitsubishi Control coordinate the CNC digital and world leader drives system High-resolution serso stabilize precise axis positioning for high comlex and accuracy jobs.

Alpha-Center HP

CPU Processor / Base Specification

RISC CPU processor RISC 64 bit

Maximum program capacity 2000 KB (5120M)

Extended workpiece coordinate system selection (54/102 sets)

48 sets

Max. variable number 700 sets

Tool offset amount 400 sets

Display Unit Related Specification

8.4 inch color display unit X

10.4 inch color display unit

High Speed & High Accuracy Machining Control Relatived Functions

High accuracy control 1 (G8P1/G61.1)

High speed & high accuracy machining control model (G05.1Q1)

(16.8 M/min)

High speed & high accuracy machining control model (G05P10000)

(33.7 M/min)

Fine spindle interpolation (G05.1Q2)

SSS control (super-smooth-surface)

HPS (high speed program server) (CF card interface built-in on NC unit

Backlash compensation

Ballscrew thermal expansion compensation (hard-ware needed)

Language Display & Graphic Check Related Function

Display language selection 17

3D solid program check function

Graphic check and graphic trace

Alpha-Center HP

Operation And Programming Support Related Functions

Workpiece position measurement

Workpiece rotation measurement

Program display value or manual interrupt value changeover

Buffer correction

Collation stop

Verification stop

Program restart after NC power shut down

Tool position offset (G45-G48)

Special fixed cycle (G12/G13/G34/G35/G36/G37.1/G75)

Scaling function (G50/G51)

Coordinated rotation by program (G68/G69) and parameter

Deep hole synchronous tapping (could return to R point)

High speed synchronous tapping (could return to R point)

HIgh speed synchronous tapping (OMR-DDC) (Could return to R point)

High speed DI/OD refresh cycle

Multi-steps G00 rapid acceleration/deceleration

Mirror image by parameter setting external input and G code (G50.1/G51.1)

Polar coordinate command (G15/G16)

Cylindrical interpolation

Spiral/conical interpolation

Front IC card mode




Mitsubishi Control High Achievement And Easy Operation For Machining Efficiency• Powerful 64bit OPU incorporate the fastest-ever computation processions and

program scanning.

• Full look ahead up to 500 blocks and Q05P10000 High Speed and High Ac-curacy Control allow contouring rapid and smoother motion.

• 5120M (2MB) Initial program memory is available as the largest industrial NC program stored capability (option).

• Full Graphic Function including simulate run, toll path check and graphic scalling the same coordinate.

• 3 M-codes in the same line achieve least code-code pause for operation efficiency.

• T-code and M-code in the same line is readable such as M6TX, TXM6 or TX M6.

• Simple to correct 3 level alarm condition within same page, no inconvenience of forth and back viewing.

• Program Reserver available to adapt flash memory card & Ethemet connection.

• High compatibillity to Fanuc control programming.

• One-Button Features ease the often used functions instead of multi-steps proce-dure. Only by one-button commend to complete.




Foundation

Alpha-Center

HP 760 HP 815 HP 1050 HP 1300 HP 1150 HP 1350 HP 1630 HP 2060 HP 2600

Door open A 810 980 1260 1530 1350 1550 1800 2200 2830

Length B 2200 2900 3300 3800 3400 3800 4300 5300 6720

Width C 2200 2280 2280 2280 2495 2495 3580 3580 3960

Ele Door Open D 1945 2120 2120 2120 2200 2200 2130 2130 2115

Max Height E 2630 3130 3130 3130 3450 3450 3320 3320 3320

Chip Screw Lenght F1 - - - - - - - - -

Chip Conveyor Lenght F2 945 900 900 900 900 900 850 850 850

Chip Screw Height G1 - - - - - - - - -

Chip Conveyor Height G2 1160 1220 1220 1220 1220 1220 1200 1200 1200

Floor to Table H 790 905 905 940 905 940 960 1000 1100

Ele Door width I 550 730 730 730 730 730 550 550 540

T-Slot T 18 18 18 18 18 18 18 18 18

Table lenght X 910 950 1200 1460 1300 1500 1750 2150 2750

Table Width Y 400 480 480 480 600 600 800 800 950

Table Pitch Z 80 80 80 80 100 100 125 125 125

Unit (mm)

Alpha-Center HP 760

Alpha-Center HP 815

Alpha-Center HP 1050

TRAVEL

X-axis Travel mm/inch 760 / 30 815 / 32 1050 / 41.3

Y-axis Travel mm/inch 435 / 17 540 / 21.3 540 / 19.8

Z-axis Travel mm/inch 520 / 20.5 560 / 22 560 / 22

Spindle nose to table surface mm/inch 75-595 / 3-23.4 75-635 / 3-25 75-635 / 3-25

Spindle center to column cover mm/inch 460 / 18 550 / 21.7 550 / 21.7

TABLE

Table size (LxW) mm/inch 910 x 400 / 35.8 x 15.8 950 x 480 / 37.4 x 19 950 x 480 / 37.4 x 19

Specification




Alpha-Center HP 760

Alpha-Center HP 815


T-Slot mm/inch 18 x 80 x 4 slots /0.7 x 3.15 x 4 slots

18 x 80 x 5 slots /0.7 x 3.15 x 5 slots

18 x 80 x 5 slots /0.7 x 3.15 x 5 slots

Max. Loading kgs/lbs 1000 / 2205 1200 / 2646 1300 / 2866

Standard Loading kgs/lbs 800 / 1764 900 / 1984 980 / 2160

SPINDLE

Max. Motor Power (Peak) HP 25 42 42

Max. Speed rpm 15,000 15,000 15,000

Spindle Taper ISO 40 BT40 / CAT40 BT40 / CAT40 BT40 / CAT40

Method of Spindle Chilling - Oil chilling Oil chilling Oil chilling

FEED

Rapid feed of X/Y/Z M/minipm

48 / 48 / 361890 / 1890 / 1417

48 / 48 / 361890 / 1890 / 1417

48 / 48 / 361890 / 1890 / 1417

Cutting feed of X/Y/Z M/minipm

24 / 24 / 24945 / 945 / 945

12 / 12 / 12472 / 472 / 472

12 / 12 / 12472 / 472 / 472

ACCURACY

Positioning mm/inch ± 0.005 / 0.00039 ± 0.005/ 0.00039 ± 0.005 / 0.00039

Repeatability mm/inch ± 0.003 / 0.00012 ± 0.003 / 0.00012 ± 0.003 / 0.00012

ATC

Tool storage - 28T 36T 36T

Max. tool diameter mm/inch 65 / 2.6 65 / 2.6 65 / 2.6

Max. tool diameter (without neighbor tool) mm/inch 130 / 5.1 130 / 5.1 130 / 5.1

Max. tool lenght mm/inch 250 / 9.8 250 / 9.8 250 / 9.8

Max. tool weight kgs/lbs 7 / 15.4 7 / 15.4 7 / 15.4

Tool-Tool Time (60hz) sec. 1.9 1.9 1.9

GENERAL

Coolant tank capacity Liters/gal 250 / 66 350 / 92.5 350 / 92.5

Chip Disposal - Chain type chip conveyor Chain type chip conveyor Chain type chip conveyor

Air pressure requirement Kgt/lbs (per cm2) 7 / 15 7 / 15 7 / 15

Power requirement KVA 20 35 35

Floor Space mm/inch 3145 x 2200 / 124 x 87

3400 x 2238 / 134 x 88

3800 x 2238 / 150 x 88

Weight kgs/lbs 4500 / 9920 6280 / 13845 7180 / 15829

Item-No. - 6730001 6730002 6730003




TRAVEL

X-axis Travel mm/inch 1300 / 51.2 1150 / 45 1350 / 53

Y-axis Travel mm/inch 540 / 21.3 640 / 25 640 / 25

Z-axis Travel mm/inch 560 / 22 660 / 26 660 / 26

Spindle nose to table surface mm/inch 75-635 / 3-25 100-760 / 4-30 100-760 / 4-30

Spindle center to column cover mm/inch 550 / 21.7 640 / 25 640 / 25

TABLE

Table size (LxW) mm/inch 1450 x 480 / 57 x 19 1300 x 600 / 51.1 x 23.6 1500 x 600 / 59 x 23.6

Specification








18 x 100 x 5 slots /0.7 x 3.15 x 5 slots

18 x 100 x 5 slots /0.7 x 3.15 x 5 slots



SPINDLE


Max. Speed rpm 15,000 15,000 15,000



FEED


48 / 48 / 361890 / 1890 / 1417

36 / 36 / 301417 / 1417 / 1181

36 / 36 / 301417 / 1417 / 1181


12 / 12 / 12472 / 472 / 472

12 / 12 / 12472 / 472 / 472

12 / 12 / 12472 / 472 / 472

ACCURACY

Positioning mm/inch ± 0.005 / 0.00039 ± 0.005 / 0.00039 ± 0.005 / 0.00039


ATC







GENERAL

Coolant tank capacity Liters/gal 400 / 105.7 350 / 92.5 400 / 105.7




Floor Space mm/inch 4200 x 2238 / 165 x 88

3900 x 2495 / 154 x 98

4300 x 2495 / 169 x 98

Weight kgs/lbs 7980 / 17953 8390 / 1847 8690 / 19158

Item-No. - 6730004 6730027 6730028




TRAVEL

X-axis Travel mm/inch 1630 / 64 2060 / 81 2600 / 102.3

Y-axis Travel mm/inch 850 / 33.5 850 / 33.5 1030 / 40.6

Z-axis Travel mm/inch 815 / 32 815 / 32 815 / 32

Spindle nose to table surface mm/inch 100-915 / 4-36 100-915 / 4-36 100-915 / 4-36

Spindle center to column cover mm/inch 865 / 34 865 / 34 1050 / 41.3

TABLE

Table size (LxW) mm/inch 1750 x 800 / 69 x 31.5 2150 x 800 / 84.7 x 31.5 2750 x 950 / 108.2 x 37.4

Specification








18 x 125 x 6 slots /0.7 x 4.9 x 6 slots

18 x 125 x 7 slots /0.7 x 4.9 x 7 slots



SPINDLE


Max. Speed rpm 15,000 15,000 15,000



FEED


36 / 36 / 301417 / 1417 / 1181

36 / 36 / 301417 / 1417 / 1181

30 / 30 / 251181 / 1181 / 984


12 / 12 / 12472 / 472 / 472

12 / 12 / 12472 / 472 / 472

12 / 12 / 12472 / 472 / 472

ACCURACY

Positioning mm/inch ± 0.005 / 0.00059 ± 0.005/ 0.00059 ± 0.005 / 0.00059


ATC







GENERAL

Coolant tank capacity Liters/gal 640 / 169 700 / 185 900 / 237.8




Floor Space mm/inch 5150 x 3576 / 203 x 140.7

6000 x 3576 / 236 x 140.7

7050 x 3959 / 278 x 156

Weight kgs/lbs 13000 / 28660 15200 / 33510 19500 / 42990

Item-No. - 6730005 6730006 6730029

Documents

Alpha-Center HP engl - kaast-cnc.com HP_engl.pdf · Alpha-Center HP High End center for ... CK45 (DIN), 1045 (ASTM) Face Mill Cutter: 50 mm Spindle Speed: 4,000 rpm Cutting Feed: