TSUNGAI Group instroduction

Over 15 years we specialize in mold making, key to success is our focus, enthusiasm and sincerity on customer service

WELCOME TO TSUN NGAI TOOLING GROUP

Jolie Lu Mobile：008613724582427E-mail: [email protected]


Group Information Hong Kong based organization in Dongguan, ChinaOver 15 years experience in Mold Making O e 5 yea s e pe e ce o d a gindustry7 subsidiaries /plant in Mainland of ChinaWith ISO 9001 2000 C tifi tiWith ISO 9001:2000 Certification60% tools are home applianceWith 1350 employeesWith 1350 employees Annual production: 2300 sets injections mold. 130 set Medium & large scale Mold per year， and 80% of them are exportedper year， and 80% of them are exported to USA, EU and Japan market. 20% of them are provided for Domestic Auto enterprise.


Group Information Tsunngai International Group Co., Ltd. is a large-scaled Hong Kong based company which

specializes in manufacturing large and medium-sized moulds, die-casting moulds and precise moulds. Since its foundation in 1999, Tsunngai has set up 7 branches at Chinese Mainland, and has formed a complete production chains of mould making from the trade (ofMainland, and has formed a complete production chains of mould making from the trade (of mould tools, mould parts and steel), mould making , to parts injection (painting, skill screen, etc.) as well as mould base manufacturing. The one-stop service always meets the customers' requirements efficiently, and now Tsunngai has established good business relations with many famous enterprises from the world, especially America, Japan and y p , p y , pEuropean countries. We implement ISO9001:2008 Quality system, and passed TS16949 certification in 2008, and UKAS Quality system, as well as GMC Quality certification issued by TUV Rheinland (Germany Quality Audit service)

7-subsidiaries


Why Tsun Ngai?


Product PortfolioAuto parts: (Tier 1 customer : Magna, Faurecia, Peguform , Visteon ect. )

Home and office Appliance (Tier 1 t El t l S Mid )customer: Electrolux, Samsung , Midea )

Medical parts

Precision Tooling

Die casting and others

Product Portfolio-1Over 15 years we specialize in mold making, key to success is our focus, enthusiasm and sincerity on customer service

Auto parts


Auto partsAuto parts

Product Portfolio-2Over 15 years we specialize in mold making, key to success is our focus, enthusiasm and sincerity on customer service

Home and office Appliance


vacuum sweepervacuum sweeper


Product Portfolio-3


Product Portfolio-3Precision Tooling High End Product Tooling

Product Portfolio-4

1 2

3 43 4


※ 54 sets of CNCFacilities‐CNC machine※ 54 sets of CNC.Including 11 Japan high speed CNC, the maximum run-length is 3050*2100*1070mm.


Facilities‐EDM machine

※50 sets of EDM4 are Sodik，and the maximum run‐4 are Sodik，and the maximum runlength is 3000Ｘ1800Ｘ500


Facilities‐EDW machine

※30 sets of EDW※30 sets of EDW2 are Charmille，4 are Sodik.


52 sets of injection machines(fromFacilities‐Injection machine

52 sets of injection machines(from 40T-1300T), 25 sets are Toshiba.


Facilities‐ 4 sets Fitting machine

3 set big fitting machine, 1 big precision fitting machine

Facilities‐ Quality inspection with CMMmachine


Facilities Quality inspection with CMM machine

With high precision CMM machines e ill cond ct q alitWith high precision CMM machines, we will conduct quality inspection during mold manufacturing

Autodesk Mold flow systemAutodesk Mold flow system


Autodesk Mold flow systemAutodesk Mold flow system

Tsunngai implement Autodesk moldTsunngai implement Autodesk mold flow analysis in whole process of mold making, achieving the customer request in product design cost savingrequest in product design, cost saving.

EE--MAN PROJECTMAN PROJECT MANAGEMENTMANAGEMENT SYSTEMSYSTEM


Developed by Tsun Ngai & South china university of technology, this system can provide the best project management for our big workload.

EE MAN PROJECT MAN PROJECT MANAGEMENT MANAGEMENT SYSTEMSYSTEM

With this system, the schedule and working process of all components are fully controlled as per barcode, including Mould design, programming, fitting and mould trial.


PROJECT MANAGEMENTPROJECT MANAGEMENTPROJECT MANAGEMENTPROJECT MANAGEMENT

Mold flow analysisDFM report

Mold design acceptance.xls

DFM report

project progress report (English).xls

Project weekly report CW25Project weekly report-CW25

Try-out report(Sample English)y p ( p g )

Mold check listEngineering change progressMold check list


Global Partnership

Home ApplianApplian

ce

AutoAuto

Medical


Organization Culture




JOB LISTS‐ (1)

Instrument Panel For Japanese VehiclePart size：1395*720*595Mold size：2600*1700*1430

Weight：29.7T injection type：hot runner Gate type/qty：Open/10drops

R Ti 55Texture foamingPl ti M t i l PP EPD15

Name：Murano instrument Panel

Hot runner：Japan Fisa

Recovery Time：55 sec.Texture： foamingPlastic Material：PP‐EPD15

hydro—cylinder：TAIYO

Core steel：Japan S55CCavity steel：Japan S55C

Ejection parts：MiSUMI Ejection：mechanical force

First trial ：110 daysMachining time：85 Days

Mould design：25days Return Switch:Nitrogen spring

y y

Water/Electric/Oil plug：KOHKO

j p

Trail to Shipment：60 days

j

YEARS：2011.April Press：3300T




JOB LISTS‐ (2)

Front Bumper Panel For Japanese VehiclePart size：1720*195*600Mold size: 2510*1500*1525

Weight：20T injection type：hot runner Gate type/Qty：Valve/3 drops

R Ti 60Texture PolishingPl ti M t i l PP EPD20

Name：Toyota Front Bumper

Hot runner：Japan Fisa

Recovery Time：60 sec.Texture：PolishingPlastic Material：PP‐EPD20

hydro—cylinder：Japan TAIYO

Core steel：Japan S55CCavity steel：Japan S55C

Ejection parts：MISUMI Ejection：mechanical force

First trial ：90 daysMachining time：65 Days

Mould design：25days Return Switch： Nitrogen springTAIYO

Water/Electric/Oil plug：KOHKO

j p


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YEARS：2011.OCT. Press：2000T




JOB LISTS‐ (3)

Instrument PanelPart size：1380*400*395Mold size： 2150*1300*1202

Weight：14T injection type：hot runner Gate type/Qty： Valve/4dropsR Ti 90Texture leather GrainPl ti M t i l PP EPD20

Name: BMW Huachen Auto instrument Panel

Hot runner：YUDORecovery Time：90 sec.Texture：leather GrainPlastic Material：PP-EPD20

hydro—cylinder：Chian Tay

Core steel：P20Cavity steel：738Ejection parts：GB Ejection：Hydro-Cylinder

First trial ：90 daysMachining time：70 DaysMould design：20days Return Switch: Hydro-cylinder

hydro cylinder：Chian TayWater/Electric/Oil plug：

j p


j y y

YEARS：2011.March Press：2800T




JOB LISTS‐ (4)

FIAT Door PanelPart size： 900*620*105Mold size： 1300*1300*1100

Weight：10T injection type：hot runner Gate type/Qty:Valve/4 drops

R Ti 50T t l th G iPl ti M t i l PP

Name: FIAT Door Panel

Hot runner: HRS

Recovery Time：50sec.Texture：leather GrainPlastic Material：PP

hydro—cylinder：

Core steel：DIN1.2738Cavity steel：DIN1.2738

Ejection parts：Hasco Ejection：mechanical force

Design to Frist Trail:70 daysMachining time：45 Days

Mould design：20days Return Switch：nitrogen spring

y y

Water/Electric/Oil plu:Hasco

j p


j

YEARS：2008.11 Press：1600T

Over 15years we specialize in mold making, key to success is our focus, enthusiasm and sincerity on customer service


JOB LISTS‐ (5)

Valve Body For ElectroluxPart size：114*178*74Mold size： 450*400*441

Weight：0.53T injection type：Directly into the glue

R Ti 40Pl ti M t i l ABS HI 121H

Name： Valve Body

Texture Polishing

Gate type/qty：Open/1drops

Hot runner：

Recovery Time：40sec.Plastic Material：ABS HI‐121H

hydro—cylinder：made in China

Core steel：斯穆2738HCavity steel：ASSAB718H

Ejection parts：GB Ejection：mechanical force

Texture：Polishing

First trial ：45daysMachining time：30Days

Return Switch: Reply block

y y

Water/Electric/Oil plug: made in China

j p


j

Mould design：10days

YEARS：2012. January Press：200T




JOB LISTS‐ (6)

Rear Housing For ElectroluxPart size：210*637*131Mold size： 800*1000*747

Weight：3.76T injection type：hot runner Gate type/qty：Open/2drops

R Ti 60Pl ti M t i l ABS HI 121H

Name： Rear Housing

Texture Polishing

Hot runner：YUDO

Recovery Time：60sec.Plastic Material：ABS HI‐121H

hydro—cylinder：made in China

Core steel：斯穆2738HCavity steel：ASSAB718H

Ejection parts：GB Ejection：mechanical force

Texture：Polishing

First trial ：65daysMachining time：40Days

Return Switch: Reply block

y y

Water/Electric/Oil plug: made in China

j p


j

Mould design：15days

YEARS：2011. December Press：500T




THANKS FOR YOUR SUPPORT

AND HOPE FOR OUR MUTUAL PROGRESS IN THE NEAR FUTUREPROGRESS IN THE NEAR FUTURE

Website: http://www.tsunngai.com

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TSUNGAI Group instroduction