TST Flaw Detection System

CONTENT

ABOUT US

PART 1

TECHNOLOGY

PART 2

PRODUCTS

PART 3

PARTNERS

PART 5

REFERENCE SITES

PART 4

PART 1

ABOUT US

1.1 About Us

TST Flaw Detection Technology Co., Ltd. (TST) incorporated in 2010 is specialized in designing, manufacturing and marketing the flaw detection systems for wire ropes and rope core conveyor belts.

TST's mission is to continually develop flaw detection solutions for the safest wire rope operation and the most cost-efficient business outcome for wire rope and steel-cord conveyor belt users.

1.2 More Than Safer

TST is committed to provide our customers with not only solutions for the safety management of wire ropes and steel-cord conveyor belts, but also knowhow packages to enhance production efficiency and cost management for sustainable business achievements.

1.3 TST Applications

Port & Shipyard Mining Military

Amusement & Cableway Oil/Gas Elevator

1.4 Achievements Since 2010

4 National Government Funding R&D Projects

36 Invention and Application Patents

The 1st Application for Realtime Inspection of Cableway

The 1st Application for Realtime Inspection of Elevator

City Awards and National Awards of Excellent Technological Advancement

1.5 Honors & Awards

PART 2

TECHNOLOGY

2.1 TST Technology

A combination of classical physics and advanced engineering

•Full-Dimension WiSensorArray•Self-Balance Benchmark•High-Speed InfoBridge•T-Arithmatica Software

Physics TST Engineering

2.2 TST Advantages

Qualitative Inspection

Quantitative Inspection

Accurate Inspection

2.2 TST Advantages

High-Speed Inspection

Wide-Range Inspection

Realtime Inspection

PART 3

PRODUCTS

3.1 FDSys.P -Wire Rope Portable

TS-X1124/42/60/60X


System Model Specification

TST FDSys.P for Portable Inspection of Steel Wire Ropes

TS-X1124 φ 6 – 24mm

TS-X1142 φ 22 – 42mm

TS-X1160 φ 40 – 65mm

TS-X1160X φ 40 – 70mm


Inspection Speed: 0 – 3 m/s (or as limited for Safe Operation)

Flaw Signals: Broken wire, Abrasion, Corrosion, Fatigue signals complying with International Standards

Flaw Detection:99% Accuracy of Quantitative detection for flaw (LF, LMA) > 8% 95% Accuracy of Quantitative detection for flaw (LF, LMA) < 8% 100% Repeatability of severe flaw signals98% Repeatability of overall detected flaw signals

3.2 FDSys.R -Wire Rope Realtime

TS-G2104L (4 Rope Ground Hoist)

TS-G2101C(1 Rope Friction Hoist)

TS-G2104J(4 Rope Tower Winch)

TS-G2102C(2 Rope Friction Hoist)

3.2 FDSys.ER – Cableway/Chair Lift/Rope Conveyor Realtime

TS-G2101Hφ16~56mm

TS-G2101W/02W

φ16~56mm

3.2 FDSys.ER – Cableway/Chair Lift/Rope Conveyor Realtime

3.2 System Topology


System Model Specification Application

TST FDSys.R for Realtime

Inspection of Steel Wire

Ropes

TS-G2101/2C φ 16 – 56mm1-2 Rope

Winder Hoist

TS-G2104L φ 20 – 80mm4 Rope Ground

Hoist

TS-G2104J φ 20 – 80mm4 Rope Tower

Winch

TS-G2106J φ 20 – 80mm6 Rope Tower

Winch

TS-G2101/2/4 T φ 20 – 80mm1-2-4 Rope

Friction Hoist


Rope Speed: Wire Rope Operating Speed (< 20 m/s)Detection Method: Realtime & Fulltime monitor and detection on operating wire ropeFlaw Signals: Broken wire, Abrasion, Corrosion, Fatigue signals complying international standards.Flaw Detection: 99% Accuracy of Quantitative detection for flaw severity > 8% 95% Accuracy of Quantitative detection for flaw severity < 8% 100% Repeatability of severe flaw signals98% Repeatability of overall detected flaw signals Detection Report: Onsite Instant report and historical records with detailed flaw information

3.3 FDSys.CB – Conveyor Belt Realtime

3.3 System Topology



TST FDSys.CB for Realtime

Inspection of Steel Cord Conveyor

Belt

TS-J4102 800mm 2 unit array






Rope Speed: Conveyor Belt Operating SpeedDetection Method: Realtime & Fulltime on operating conveyor beltFlaw Signals: Broken cords, Fatigue and Splice defectsFlaw Detection: 95% Accuracy of Qualitative detection95% Accuracy of Quantitative detection100% Repeatability of severe flaw signals99.5% Repeatability of overall detected flaw signals Detection Report: Onsite Instant report and historical records with detailed flaw informationImage reconstruction of flawsAnalogical model for splice management

3.4 FDSys.E/PE –For Elevator

TS-P5104/06/08 TS-A7104/06/08

3.4 System Topology

3.4 System Topology



TST FDSys.PE for Portable

Inspection of Elevator Wire

Ropes

TS-P5104 φ 6 – 18mm < 4 ropes

TS-P5106 φ 6 – 24mm < 6 ropes

TS-P5108 φ 6 – 30mm < 8 ropes

TS-51T > φ 30mm Customized

TST FDSys.E for Realtime

Inspection of Elevator Wire

Ropes

TS-A7130 < φ 30mm < 8 ropes


Rope Speed: 0-20m/sDetection Method: Portable/Realtime & FulltimeFlaw Signals: Broken wire, Abrasion, Corrosion, Fatigue signals complying international standards.Flaw Detection: 99% Accuracy of Quantitative detection for flaw severity > 8% 95% Accuracy of Quantitative detection for flaw severity < 8% 100% Repeatability of severe flaw signals98% Repeatability of overall detected flaw signals Detection Report: Onsite Instant report and historical records with detailed flaw information

PART 4REFERENCE SITES

4.1 Site Shots of FDSys.P

4.2 Site Shots of FDSys.R

4.2 Site Shots of FDSys.R

4.3 Site Shots of FDSys.CB

4.4 Site Shots of FDSys.E/PE

4.4 Site Shots of FDSys.E/PE

4.5 TST Exclusive

PART 5

PARTNERS

5.1 China

阳煤集团山西晋煤集团山西平舒煤业

同煤集团乡宁焦煤集团山西东辉集团

陕煤集团华晋焦煤集团汾西矿业集团

凯嘉集团大屯煤电集团霍州煤电集团

西易集团山东枣矿集团山西楼俊集团

义煤集团澄合矿业集团汇丰兴业焦煤集团

神华集团云南煤化集团山西长治联盛集团

潞安集团河南安钢集团山西宏源煤业集团

国投集团湖南湘煤集团山西柳林联盛集团

平煤集团华亭煤业集团山东招金矿业集团

马钢集团中国黄金集团山西霍州煤电集团

5.1 China

湖南涟邵建工集团承德剑峰矿业集团山西运销集团

湖北大冶有色股份山西霍州煤电集团开滦集团

山东石横特钢集团中实洛阳重型机械神东集团

湖南有色金属股份中信重工机械股份华北油田

内蒙古博源煤化工河南龙宇能源股份徐州工程学院

安徽省水利科学院成都铁路局吉林省特检中心

连云港新磷矿化工中铁十六局山东省特检中心

新疆钢铁中铁一局集团河南省特检中心

山东黄金集团中铁七局集团湖北三鑫

5.2 Our Global Clients

THANK YOU !

Documents

TST Flaw Detection System